Ford Transit 2002 Owner's Manual page 1187

A2: CHECK THE CLUTCH PEDAL OPERATION
Depress clutch pedal and allow it to return.
1
Does the pedal return to the initial position?
Yes
GO to
No
GO to
A3: CHECK THE CLUTCH DISC AND PRESSURE PLATE
Remove the clutch disc and pressure plate.
1
REFER to:
Installation).
Is the clutch disc or pressure plate contaminated with oil or hydraulic fluid?
Yes
CHECK the engine and transaxle for leaks. INSTALL new components as
necessary. TEST the system for normal operation.
No
INSTALL a new clutch disc and pressure plate.
REFER to:
Installation).
TEST the system for normal operation.
A4: CHECK THE CLUTCH HYDRAULIC SYSTEM
Release the clutch slave cylinder bleed nipple.
1
Does the pedal return to the initial position?
Yes
INSTALL a new clutch slave cylinder.
REFER to:
Installation).
TEST the system for normal operation.
No
INSTALL a new clutch master cylinder.
REFER to:
Installation).
TEST the system for normal operation.
PINPOINT TEST B : CLUTCH CHATTER OR SHUDDER
TEST
CONDITIONS
B1: TEST FOR CLUTCH SHUDDER
Start the engine.
1
Engage the clutch and select fourth gear.
2
Run the engine at approximately 2000 rpm.
3
Release the clutch pedal slowly.
4
Does the clutch take up the drive smoothly?
Yes
Clutch is OK.
No
GO to
B2: CHECK THE CLUTCH DISC AND PRESSURE PLATE FOR OIL OR HYDRAULIC FLUID
CONTAMINATION
Remove the clutch disc and pressure plate.
1
REFER to:
Installation).
Is the clutch disc and pressure plate contaminated with oil or hydraulic fluid?
Yes
CHECK the engine and transaxle for leaks. INSTALL new components as
necessary. TEST the system for normal operation.
No
GO to
A3.
A4.
Clutch Disc and Pressure Plate
Clutch Disc and Pressure Plate
Clutch Slave Cylinder
Clutch Master Cylinder
DETAILS/RESULTS/ACTIONS
B2.
Clutch Disc and Pressure Plate
B3.
http://vnx.su
(308-01 Clutch, Removal and
(308-01 Clutch, Removal and
(308-02 Clutch Controls, Removal and
(308-02 Clutch Controls, Removal and
(308-01 Clutch, Removal and