Ford Transit 2002 Owner's Manual page 991

Fuel Charging and Controls - 1.8L
Duratorq-TDCi (Lynx) Diesel/1.8L
Duratorq-TDDi (Lynx) Diesel - Fuel Return
Line Venturi—1.8L Duratorq-TDCi (Lynx)
Diesel
Removal and Installation
General Equipment
Worldwide Diagnostic System (WDS)
Pneumatic vacuum gun
WARNINGS:
Do not smoke or carry lighted tobacco or open flame of any type when working on or
near any fuel related components. Highly flammable mixtures are always present and
may ignite. Failure to follow these instructions may result in personal injury.
This procedure involves fuel handling. Be prepared for fuel spillage at all times and
always observe fuel handling precautions. Failure to follow these instructions may result
in personal injury.
Do not carry out any repairs to the fuel injection system with the engine running. The
fuel pressure within the system can be as high as 1600 bar. Failure to follow this
instruction may result in personal injury.
Do not carry out any repairs to the fuel injection system without checking that the
fuel pressure has dropped to zero and that the fuel temperature has either reached
ambient temperature or is below 30º C. whichever is the greater. Failure to follow these
instructions may result in personal injury.
Wait at least one minute after the engine stops before commencing any repair to the
fuel injection system. Failure to follow this instruction may result in personal injury.
CAUTIONS:
Make sure the workshop area in which the vehicle is being worked on is as clean and
as dust free as possible. Foreign matter from work on clutches, brakes or from machining
or welding operations can contaminate the fuel system and may result in later
malfunction.
Always carry out the cleaning process before carrying out any repairs to the fuel
injection system components. Failure to follow this instruction may result in foreign
matter ingress to the fuel injection system.
Diesel fuel injection equipment is manufactured to very precise tolerances and fine
clearances. It is therefore essential that absolute cleanliness is observed when working
with these components. Always install blanking plugs to any open orifices or lines.
Transit/Tourneo Connect 2002.5 (06/2002-)
Removal
1. Using datalogger in WDS, check that the fuel
pressure has dropped to zero and that the fuel
temperature has either reached ambient
temperature or is below 30°C, whichever is
greater.
2. Disconnect the battery ground cable.
For additional information, refer to:
Disconnect and Connect
Mounting and Cables, General Procedures).
http://vnx.su
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Battery
(414-01 Battery,