Ford Transit 2002 Owner's Manual page 1188

B3: CHECK THE CLUTCH DISC AND PRESSURE PLATE
Visually check the clutch disc and pressure plate.
1
Is the clutch disc and pressure plate worn or damaged?
Yes
INSTALL a new clutch disc and pressure plate.
REFER to:
Installation).
TEST the system for normal operation.
No
CARRY OUT the flywheel clutch surface inspection.
REFER to:
Information, General Procedures).
TEST the system for normal operation.
PINPOINT TEST C : CLUTCH DRAG
TEST
CONDITIONS
C1: CHECK THE OPERATION OF THE CLUTCH PEDAL
Bleed the clutch system.
1
REFER to:
and Clutch - General Information, General Procedures).
Does the clutch properly disengage after bleeding?
Yes
Clutch system is OK.
No
GO to
C2: CHECK THE CLUTCH DISC AND PRESSURE PLATE FOR OIL OR HYDRAULIC FLUID
CONTAMINATION
Remove the clutch disc and pressure plate.
1
REFER to:
Installation).
Is the clutch disc and pressure plate contaminated with oil or hydraulic fluid?
Yes
CHECK the engine and transaxle for leaks. INSTALL new components as
necessary. TEST the system for normal operation.
No
GO to
C3: CHECK THE CLUTCH DISC AND PRESSURE PLATE
Visually check the clutch disc and pressure plate.
1
Is the clutch disc and pressure plate worn or damaged?
Yes
INSTALL a new clutch disc and pressure plate.
REFER to:
Installation).
TEST the system for normal operation.
No
GO to
C4: CHECK THE SPLINES ON THE CLUTCH DISC FOR INSUFFICIENT LUBRICATION
AND/OR SIGNS OF CORROSION
CAUTION: Do not use solvent cleaners to clean the inside of the clutch housing or
the transmission input shaft. A lint-free damp cloth should be used for cleaning. Failure
to follow this instruction may result in incorrect clutch operation.
CHECK the splines on the clutch disc for insufficient or no grease and/or
1
signs of corrosion.
Is there insufficient or no grease and/or signs of corrosion on the splines of the
clutch disc?
Yes
Clutch Disc and Pressure Plate
Flywheel Inspection
DETAILS/RESULTS/ACTIONS
Clutch System Bleeding
C2.
Clutch Disc and Pressure Plate
C3.
Clutch Disc and Pressure Plate
C4.
http://vnx.su
(308-01 Clutch, Removal and
(303-00 Engine System - General
(308-00 Manual Transmission/Transaxle
(308-01 Clutch, Removal and
(308-01 Clutch, Removal and