Ford Transit 2002 Owner's Manual page 1185

1. 1. Check the transaxle fluid level. If necessary, drain off any excess fluid.
2. 2. Clean the transaxle and the adjacent areas carefully and road test the vehicle.
REFER to: Road/Roller Testing
Operation).
3. 3. Using suitable ultraviolet fluid leak detection equipment, locate the leak and check
whether the leaking fluid is transaxle fluid, brake fluid (from the hydraulically
operated clutch) or engine oil.
4. 4. REFER to Symptom Chart.
Symptom Chart
Symptom Possible Sources
Clutch * Clutch master cylinder.
slippage * Clutch slave cylinder.
* Clutch pressure plate.
* Clutch disc.
* Engine or transaxle
housing oil or fluid leak
(s).
Clutch * Engine and transaxle
chatter or mounts.
shudder
* Clutch pressure plate.
* Clutch disc.
* Flywheel.
Clutch drag * Insufficient brake fluid.
* Air in the clutch
hydraulic system.
* Clutch pedal free
travel.
* Clutch pressure plate.
* Clutch disc.
* Crankshaft end play.
Clutch pedal * Clutch pressure plate.
pulsation * Clutch disc.
* Crankshaft end play.
Hard shifting * Clutch drag.
* Gearshift cable
adjustment
* External controls.
* Gear wheels.
(100-00 General Information, Description and
* GO to Pinpoint Test
* REFER to: Noise, Vibration and Harshness (NVH)
(100-04 Noise, Vibration and Harshness, Diagnosis
and Testing).
* GO to Pinpoint Test
* FILL the brake master cylinder reservoir to the
MAX mark. INSPECT the brake and clutch hydraulic
systems for leaks. REPAIR as necessary.
* BLEED the system.
REFER to: Clutch System Bleeding
Transmission/Transaxle and Clutch - General
Information, General Procedures).
* GO to Pinpoint Test
* INSTALL a new clutch disc and pressure plate.
REFER to: Clutch Disc and Pressure Plate
Clutch, Removal and Installation).
* CHECK the crankshaft end play.
REFER to: Crankshaft End Play
System - General Information, General
Procedures).
* GO to Pinpoint Test
* CHECK the gearshift cable adjustment.
REFER to: Gearshift Cable Adjustment
Manual Transmission/Transaxle and Clutch -
General Information, General Procedures).
* CHECK the external controls for wear or damage.
INSTALL new components as necessary.
* DISASSEMBLE the transaxle.
REFER to: Transaxle
Transmission/Transaxle - Vehicles With: Manual
Transaxle, Vehicles With: MTX-75, Disassembly).
INSTALL new components as necessary.
http://vnx.su
Action
A.
B.
(308-00 Manual
C.
(308-01
(303-00 Engine
C.
(308-00
(308-03 Manual