Page 1: Table Of Contents
Manual heating and air conditioning Rear window defroster Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Locks and Security Keys Anti-theft system PAGE POSITION: 1 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 2 Getting roadside assistance Hazard flasher control Fuel pump shut-off switch Fuses and relays Changing tires Wheel lug nut torque Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Reporting safety defects (Canada only) PAGE POSITION: 2 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 3 Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2011 Ford Motor Company PAGE POSITION: 3 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og...
Page 4: Introduction
Introduction CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 Drive your new vehicle at least 1,000 miles (1,600 km) before towing a trailer. For more detailed information about towing a trailer, refer to Trailer towing in the Tires, Wheels and Loading chapter. PAGE POSITION: 5 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 6 Before you drive your vehicle, please read this Owner’s Guide carefully. Your vehicle is not a passenger car. As with other vehicles of this type, failure to operate this vehicle correctly may result in loss of vehicle control, vehicle rollover, personal injury or death. PAGE POSITION: 6 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 7 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may...
Page 8 EDR. Ford Motor Company and Ford of Canada do not access event data recorder...
Page 9 If you do not want Ford or its vendors to receive this information, do not activate the service. Ford Motor Company and the vendors it uses to provide you with this information do not store your vehicle travel information.
Page 10 WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that you use extreme caution when using any device or feature that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle.
Page 11 Owner’s Guide is written primarily for the U.S. and Canadian Markets. Features or equipment listed as standard may be different on units built for Export. Refer to this Owner’s Guide for all other required information and warnings. PAGE POSITION: 11 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 12 Parking Brake System Brake Fluid - Parking Aid System Non-Petroleum Based Stability Control System Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist PAGE POSITION: 12 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 13 Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Service Engine Soon Engine Air Filter Passenger Compartment Jack Air Filter Low Tire Pressure Check Fuel Cap Warning PAGE POSITION: 13 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 14: Instrument Cluster
If the light is blinking, engine misfire is occurring which could damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately by your authorized dealer. PAGE POSITION: 14 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 15 A chime will sound when there is a malfunction in the indicator light. PAGE POSITION: 15 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 16 Speed control (if equipped): Illuminates when the speed control is activated. Turns off when the speed control system is deactivated, refer to the Driver Controls chapter for more information. PAGE POSITION: 16 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 17: Instrument Cluster
If the indicators stay on or flash faster, check for a burned out bulb. High beams: Illuminates when the high-beam headlamps are turned on. PAGE POSITION: 17 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 18 Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 18 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 19: Gauges
Instrument Cluster GAUGES Speedometer: Indicates the current vehicle speed. Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. PAGE POSITION: 19 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 20 Refer to Filling the tank in the Maintenance and Specifications chapter for more information. Information display without clock 1. Distance to empty: Registers the approximate distance the vehicle can travel before refueling is necessary. PAGE POSITION: 20 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 21 Press the Select button (4) to set the time. Vehicles with AM/FM radio / CD player: Use the radio to set the time. See Setting the clock in the Entertainment chapter. PAGE POSITION: 21 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 22 Note: The information display will remain on for several minutes after you switch off the ignition. If SHON or SHIP ON is displayed, the vehicle shipping mode is switched on. Have your dealer switch off the vehicle shipping mode. PAGE POSITION: 22 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 23: Entertainment Systems
AM/FM stereo (if equipped) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 24 AUDIO WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 25 5. AM/FM: Press AM/FM repeatedly to cycle through: AM > FM1 > FM2 > IN (auxiliary input jack). For more information on the auxiliary input jack, refer to Line in, auxiliary input jack later in this chapter. PAGE POSITION: 25 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 26: Am/Fm Stereo With Cd
To adjust minutes, press CLK again to make the minutes start to flash and use SEEK to adjust. Press CLK again to exit the clock setting mode.. AM/FM stereo with single CD (if equipped) PAGE POSITION: 26 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 27 Entertainment Systems WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 28 ADV MENU: When ADV MENU (Advanced menu) appears in the display, press and hold MENU to access the following features: • CLIP ON/OFF: Press to turn nominal volume levels on/off. PAGE POSITION: 28 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 29 (if equipped, late availability) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 30 Use SEEK, SEEK to adjust between 1 (lowest) – 7 (highest). The default setting is off and the recommended level is 1–3. Choose SPEED OFF to turn the feature off. PAGE POSITION: 30 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 31 CD/MP3 mode. When a CD/MP3 is playing, press to pause or play the current CD/MP3. The CD/MP3 status will display in the radio display. OK: Use in various menu selections. PAGE POSITION: 31 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 32 In TEXT MODE sometimes the display requires additional text to be displayed. When the “>” indicator is active, press SEEK to view the additional display text. When the “<” indicator is active, press SEEK to view the previous display text. PAGE POSITION: 32 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 33: Auxiliary Input Jack (Line In)
Auxiliary input jack (Line in) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 34 FM station or CD by switching back and forth between the AUX and FM or CD controls (for the single CD system) or by switching back and forth between IN and FM (for the AM/FM stereo). PAGE POSITION: 34 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 35: Usb Port
USB port (if equipped, late availability) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 36: Bluetooth System
“How-to Bluetooth”. WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device or feature that may take their focus off the road. Your primary responsibility is the safe operation of the vehicle.
Page 37 Bluetooth discovery mode. 6. Select FORD AUDIO when it appears in your phone’s display. 7. Enter the code number shown on the vehicle display using the phone keypad. If no code number is shown on the display, enter the Bluetooth PIN number 0000 or any number using the phone keypad.
Page 38 • Cancel • External device • Help External device: Auxiliary input jack Note: This system is language specific. If you would like the system to operate in another language, please contact your authorized dealer. PAGE POSITION: 38 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 39 You can store up to 20 name tags per function. Note: There are some voice command ’short cuts’ available which allow you to speak those commands directly without having to follow the complete command menu. PAGE POSITION: 39 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 40 Store name: When you say, “Store name”, the system will ask you for the name. Say the name when prompted. Delete name: Allows you to delete a stored station. Delete directory: Allows you to delete all stored stations at once. PAGE POSITION: 40 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 41 Bluetooth system. Depending on your phone book entry, different categories may be displayed in the audio display, such as: • or Phone • or Mobile or M PAGE POSITION: 41 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 42 Accept the call by pressing the button on the audio system. The call will be transferred to hands-free mode. Ignore the call by doing nothing. Reject the call by pressing CD, AM/FM or VOL ON/OFF on the audio system. PAGE POSITION: 42 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 43 2. Press MENU repeatedly until ACTIVE appears in the display. 3. Press < or > on the audio system to scroll through the list of paired (bonded) phones. 4. When the desired selection appears in the display, press MENU. PAGE POSITION: 43 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 44 • Station overload: When you pass a broadcast tower, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. PAGE POSITION: 44 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 45 CD units are designed to play commercially pressed 4.75 in (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Do not use any irregular shaped CDs or discs with a scratch protection film attached.
Page 46: Sync
For more information, please refer to the SYNC supplement (if equipped). Your SYNC voice-activated communications system with USB does not include: 911 Assist™, Vehicle Health Report (VHR), SYNC Services (TDI, Traffic, Directions & Information), or SYNC AppLink™. PAGE POSITION: 46 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 47: Climate Controls
Can be used to clear thin ice or fog from the windshield. To exit select another mode. Fan speed adjustment: Controls the volume of air circulated in the vehicle. For optimum defrosting performance, set the dial to at least the 3 or 4 position. PAGE POSITION: 47 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 48 (recirculated air) and A/C controls. 3. Set the fan to the highest speed initially. As the interior starts to cool down, adjust the fan speed to maintain comfort and/or switch from recirculated air to outside air mode. PAGE POSITION: 48 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 49 (O). Note: In order to supply heat or cool air to this rear auxiliary climate unit, the front airflow control must be set in one of these three positions: (Floor/vent), (Floor) or (Defrost/floor). PAGE POSITION: 49 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 50: Rear Window Defroster
The heated windshield turns off automatically after a predetermined amount of time, if a low battery condition is detected or when the engine is turned off. To manually turn off the heated windshield at any time, press the control again. PAGE POSITION: 50 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 51: Lights
The front fog lamp indicator light will illuminate. Rear fog lamp The headlamp control also operates the rear fog lamp. The rear fog lamp can only be turned on when the headlamp control is in the position. PAGE POSITION: 51 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 52 Daytime running lamps (DRL) (if equipped) Turns the headlamps on with a reduced output. To activate: • the ignition must be in the on position and • the headlamp control must be in the off position. PAGE POSITION: 52 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 53 3. Turn on the low beam headlamps to illuminate the wall or screen and open the hood. To see a clearer light pattern for adjusting, you may want to block the light from one headlamp while adjusting the other. PAGE POSITION: 53 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 54: Turn Signal Control
• Push down and release to activate the left turn signal. • Push up and release to activate the right turn signal. Tap the stalk up or down to make the turn signal indicator flash three times. PAGE POSITION: 54 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 55: Bulb Replacement
The thin mist eventually clears and exits through the vents during normal operation. Clearing time may take as long as 48 hours under dry weather conditions. PAGE POSITION: 55 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 56 W21/5W Backup lamp W21W Rear fog lamp W21W License plate lamp W5W LL High-mount brake lamp Dome lamps (front and rear) Reading lamps To replace all instrument panel lights - see your authorized dealer PAGE POSITION: 56 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 57 Replacing rear dome lamps 1. Make sure the headlamp switch is in the off position. 2. Switch off the interior lamps. 3. Pry out the light assembly with a flat screwdriver. Install in reverse order. PAGE POSITION: 57 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 58 The oil from your hand could cause the bulb to break the next time the headlamps are operated. Note: If the bulb is accidentally touched, it should be cleaned with rubbing alcohol before being used. PAGE POSITION: 58 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 59 Install in reverse order. Replacing front turn signal bulbs 1. Make sure the headlamp control is in the off position and open the hood. 2. Remove the bulb socket from the lamp assembly by turning it counterclockwise. PAGE POSITION: 59 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 60 Replacing tail/brake/rear fog/backup lamps and turn signal bulbs 1. Make sure the headlamp control is in the off position and then open the cargo door. 2. Remove the two wing nuts and gently pull the lamp assembly away from the vehicle. PAGE POSITION: 60 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 61 Lights 3. Remove the bulb socket from the lamp assembly by turning it counterclockwise. 4. Pull the bulb straight out of the socket. Install in reverse order. PAGE POSITION: 61 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 62 2. Remove the side repeater by prying it out from the bottom. 3. Hold the bulb holder and turn it counterclockwise to remove it. 4. Pull the bulb straight out. Install in reverse order. PAGE POSITION: 62 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 63 See your authorized dealer for replacement. Replacing license plate lamp bulbs 1. Make sure the headlamp control is in the off position. 2. Remove the lens assembly. 3. Pull the bulb straight out. Install in reverse order. PAGE POSITION: 63 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 64: Driver Controls
Reverse gear wipe The rear wiper will be activated automatically when shifting into R (Reverse) if the front wiper is activated. PAGE POSITION: 64 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 65: Steering Wheel Adjustment
Rotate the visor towards the side window and extend it rearward for additional sunlight coverage. Note: To stow the visor back into the headliner, visor must be retracted before moving it back towards the windshield. PAGE POSITION: 65 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 66 Note: Do not plug optional electrical accessories into the cigarette lighter socket (if equipped). Improper use of the lighter can cause damage not covered by your warranty, and can result in fire or serious injury. PAGE POSITION: 66 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 67: Power Windows
One-touch down Allows the driver’s window to open fully without holding the control down. Press the switch down and release quickly. The window will open fully. Press it again to stop the window. PAGE POSITION: 67 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 68 R (Reverse). As you shift into any other gear from R (Reverse), the image will remain for a few seconds and then turn off. Refer to Rearview camera system in the Driving chapter. PAGE POSITION: 68 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 69: Mirrors
With speed control set, you can maintain a set speed without keeping your foot on the accelerator pedal. WARNING: Do not use the speed control in heavy traffic or on roads that are winding, slippery or unpaved. PAGE POSITION: 69 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 70 Press the brake pedal to disengage the speed control. Disengaging the speed control will not erase the previous set speed. Resuming a set speed Press and release RES. This will automatically return the vehicle to the previously set speed. PAGE POSITION: 70 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 71 Audio control features Volume • Press the top button on the back of the remote control to increase the volume. • Press the bottom button on the back of the remote control to decrease the volume. PAGE POSITION: 71 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 72 • In all modes to abort a traffic message during broadcasting Bluetooth hands-free control feature (if equipped) Voice: Press the top button to activate or deactivate voice control. Refer to Bluetooth hands-free system in the Entertainment Systems chapter for more information. PAGE POSITION: 72 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 73 Turn the screw one-quarter turn to lock in. Make sure that the mat does not interfere with the operation of the accelerator or the brake pedal. To remove the floor mat, reverse the installation procedure. PAGE POSITION: 73 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 74 Note: The dual rear doors should be closed before driving your vehicle. Leaving the doors open could cause serious damage to them and their components. The left door must be closed first. PAGE POSITION: 74 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 75 Driver Controls Opening the doors fully Push the yellow button located on the door and swing it open. The check arms will automatically re-engage when the doors are closed. PAGE POSITION: 75 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 76: Locks And Security
• Insert the key and turn to the lock position to engage the childproof locks. • Insert the key and turn to the unlock position to disengage the childproof locks. PAGE POSITION: 76 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 77 SIEMENS VDO 5WK4 7899 IC: 267T - 5WK47899 SIEMENS VDO 5WK4 7899 FCC ID: KR55WK47899 Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. PAGE POSITION: 77 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 78 Note: The interior lamps will illuminate (refer to the Illuminated entry feature later in this section), if the control on the overhead lamp is not set to the off position. PAGE POSITION: 78 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 79 The remote entry transmitter uses one coin type three-volt lithium battery CR2032 or equivalent. To replace the battery: 1. Carefully separate the transmitter unit from the key using a flat object (e.g. a screwdriver) at the recess on the back. PAGE POSITION: 79 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 80 If you would like to have your remote entry transmitter reprogrammed because you lost one, or would like to buy additional remote entry transmitters, you can either reprogram them yourself, or take all remote entry transmitters to your authorized dealer for reprogramming. PAGE POSITION: 80 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 81 • the remote transmitter lock control is pressed, or • after 25 seconds of illumination. The dome lamp control (if equipped) must not be set to the off position for the illuminated entry system to operate. PAGE POSITION: 81 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 82: Anti-Theft System
Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 83 • A maximum of eight keys can be coded to your vehicle. • Only use SecuriLock keys. • You must have two previously programmed coded keys (keys that already operate your vehicle’s engine) and the new unprogrammed key(s) readily accessible. PAGE POSITION: 83 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 84 If failure repeats, bring your vehicle to your authorized dealer to have the new key(s) programmed. To program additional new unprogrammed key(s), repeat this procedure from Step 1 for each additional key. PAGE POSITION: 84 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 85: Seating And Safety Restraints
The driver should never adjust the head restraint while the vehicle is in motion. PAGE POSITION: 85 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 86 For occupants of extremely tall stature, adjust the head restraint to its full up position. PAGE POSITION: 86 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 87 To reinstall the adjustable head restraint, do the following: 1. Insert the two stems into the guide sleeve collars. 2. Push the head restraint down until it locks. PAGE POSITION: 87 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 88 WARNING: Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Lift handle to move seat forward or backward. Rotate the control to adjust seatback. PAGE POSITION: 88 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 89 Turn the lumbar support counter-clockwise for less support. Using the armrest (if equipped) Move the armrest up or down. You can also move it all the way up to stow it on the side of the seatback. PAGE POSITION: 89 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 90 • and a red guide sleeve unlock/remove button (4). To adjust the head restraint, do the following: 1. Adjust the seatback to an upright driving/riding position. 2. Raise the head restraint by pulling up on the head restraint. PAGE POSITION: 90 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 91 Whenever possible it should be installed and properly adjusted when the seat is occupied. To remove the adjustable head restraint, do the following: 1. Pull up the head restraint until it reaches the highest adjustment position. PAGE POSITION: 91 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 92 For occupants of extremely tall stature, adjust the head restraint to its full up position. WARNING: To minimize the risk of neck injury in the event of a crash, head restraints must be installed properly. PAGE POSITION: 92 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 93 3. Fold the seatback forward. To place the seat in the tumble position: 4. Pull the release straps up. 5. Fold the seat forwards until the lever is automatically locked and you hear a click. PAGE POSITION: 93 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 94 1. Pull down on the locking lever. 2. Fold the seat down. 3. Raise the seatback. 4. Install all head restraints. 5. Ensure that the red indicator is in the locked position. PAGE POSITION: 94 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 95: Personal Safety System
• Two front crash severity sensors. • Front passenger sensing system • “Passenger airbag off” or “pass airbag off” indicator lamp • Restraints Control Module (RCM) with impact and safing sensors. • Restraint system warning light and backup tone. PAGE POSITION: 95 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 96 The system is designed to help protect smaller drivers sitting close to the driver airbag by providing a lower airbag output level. PAGE POSITION: 96 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 97 The front safety belt usage sensors detect whether or not the driver and front outboard passenger safety belts are fastened. This information allows your Personal Safety System to tailor the airbag deployment and safety belt pretensioner activation depending upon safety belt usage. PAGE POSITION: 97 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 98 If any of these things happen, even intermittently, have the Personal Safety System serviced at an authorized dealer immediately. Unless serviced, the system may not function properly in the event of a collision. PAGE POSITION: 98 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 99: Safety Belt System
2) Never swing the safety belt around your neck over the inside shoulder. 3) Never use a single belt for more than one person. WARNING: When possible, all children 12 years old and under should be properly restrained in a rear seating position. PAGE POSITION: 99 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 100 Make sure the tongue is securely fastened in the buckle. • Front and rear seats 2. To unfasten, push the release button and remove the tongue from the buckle. • Front and rear seats PAGE POSITION: 100 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 101 In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. PAGE POSITION: 101 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 102 Failure to replace the belt and retractor assembly could increase the risk of injury in collisions. PAGE POSITION: 102 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 103 To adjust the belt upward, slide the adjuster up. You do not need to push the button to slide the adjuster upwards. Pull down on the height adjuster to make sure it is locked in place. PAGE POSITION: 103 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 104 To avoid activating the Belt-Minder feature for objects placed in the front passenger seat, warnings will only be given to large front seat occupants as determined by the front passenger sensing system. PAGE POSITION: 104 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 105 (10 km/h) and more than 16 seconds, repeating for 1-2 minutes have elapsed since approximately five minutes or until the ignition switch has been the safety belts are buckled. turned to on... PAGE POSITION: 105 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 106 “The people I’m with don’t Set the example, teen deaths occur 4 wear belts” times more often in vehicles with TWO or MORE people. Children and younger brothers/sisters imitate behavior they see. PAGE POSITION: 106 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 107 Belt-Minder feature while driving the vehicle. 1. Turn the ignition switch to the on position. DO NOT START THE ENGINE. 2. Wait until the safety belt warning light turns off (approximately 1–2 minutes). PAGE POSITION: 107 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 108: Airbags
WARNING: All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided. PAGE POSITION: 108 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 109 WARNING: Additional equipment may affect the performance of the airbag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. PAGE POSITION: 109 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 110 Rather, it means the forces were not sufficient enough to cause activation. Airbags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. PAGE POSITION: 110 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 111 (including the impact sensors), the system wiring, the airbag system readiness light, the airbag backup power and the airbag ignitors. WARNING: Several air bag system components get hot after inflation. Do not touch them after inflation. PAGE POSITION: 111 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 112 The indicator lamp is located at the top of the instrument panel center stack area above the radio and next to the hazard warning indicator. PAGE POSITION: 112 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 113 This will allow the system to detect that person and enable the passenger’s frontal airbag. • If the indicator lamp remains lit even after this, the person should be advised to ride in the rear seat. PAGE POSITION: 113 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 114 For most objects that are in the front passenger seat, the passenger airbag will be disabled. Even though the passenger airbag is disabled, the pass airbag off lamp may or may not be illuminated according to the table below. PAGE POSITION: 114 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 115 (if equipped). Check the “passenger airbag off” or “pass airbag off” indicator lamp for proper airbag Status. Failure to follow these instructions may interfere with the passenger seat sensing system. PAGE POSITION: 115 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 116 If it is necessary to modify an advanced front airbag system to accommodate a person with disabilities, contact the Ford Customer Relationship Center at the phone number shown in the Customer Assistance section of this Owner’s Guide.
Page 117 SRS, its fuses or the seat cover on a seat containing an airbag. Contact your authorized dealer as soon as possible. WARNING: All occupants of the vehicle should always wear their safety belts even when an airbag SRS is provided. PAGE POSITION: 117 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 118 Rather, it means the forces were not of the type sufficient to cause activation. Side airbags are designed to inflate in side-impact collisions, not roll-over, rear-impact, frontal or near-frontal collisions, unless the collision causes sufficient lateral deceleration. PAGE POSITION: 118 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 119 Disposal of airbags and airbag equipped vehicles (including pretensioners) Contact your authorized dealer as soon as possible. Airbags MUST BE disposed of by qualified personnel. PAGE POSITION: 119 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 120: Child Restraints
Recommendations for Safety Restraints are based on probable child height, age and weight thresholds from NHTSA and other safety organizations or are the minimum requirements of law. Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician (CPST) and consult your pediatrician to make sure your child seat is appropriate for your child, and is compatible with and properly installed in the vehicle.
Page 121 • When possible, always properly restrain children twelve (12) years of age and under in a rear seating position of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in a front seating position. PAGE POSITION: 121 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 122 A safety seat that is improperly installed or utilized, is inappropriate for your child’s height, age, or weight or does not properly fit the child may increase the risk of serious injury or death. PAGE POSITION: 122 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 123 Highway Traffic Safety Administration (NHTSA) provides education and training to ensure that all children ages 0 to 16 are properly restrained in the correct restraint system. Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician (CPST) and your pediatrician to make sure your seat is appropriate for your child and properly installed in the vehicle.
Page 124 Installing child safety seats with combination lap and shoulder belts Check to make sure the child seat is properly secured before each use. Children 12 and under should be properly restrained in a rear seating PAGE POSITION: 124 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 125 Note: Although the child seat illustrated is a forward facing child seat, the steps are the same for installing a rear facing child seat. 1. Position the child safety seat in a seat with a combination lap and shoulder belt. PAGE POSITION: 125 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 126 (the buckle closest to the direction the tongue is coming from) for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it. PAGE POSITION: 126 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 127 9. Attach the tether strap (if the child seat is equipped). Refer to Attaching child safety seats with tether straps later in this chapter. PAGE POSITION: 127 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 128 Ford Motor Company recommends the use of a child safety seat having a top tether strap. See Attaching child safety seats with tether straps and Recommendations for attaching safety restraints for children in this chapter for more information.
Page 129 WARNING: Never attach two child safety seats to the same anchor. In a crash, one anchor may not be strong enough to hold two child safety seat attachments and may break, causing serious injury or death. PAGE POSITION: 129 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 130 1 as depicted in the graphic. • Use LATCH lower anchor 2 with tether 2 as depicted in the graphic. • DO NOT use the LATCH lower anchors in combination with tether 3. PAGE POSITION: 130 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 131 Keep the tether strap just snug without lifting the front of the child seat. Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash. PAGE POSITION: 131 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 132 The tether can be attached directly to the rear of the second row center seat. 1. Route the tether strap under the head restraint and between the head restraint posts. 2. Locate the anchor for the center seating position. PAGE POSITION: 132 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 133 • On four-passenger vehicles the anchor is located on the driver-side upper rear door frame area close to the roof. PAGE POSITION: 133 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 134 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. PAGE POSITION: 134 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og...
Page 135 • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the shoulder and chest? • Can the child stay seated like this for the whole trip? PAGE POSITION: 135 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 136 • High back booster seats If, with a backless booster seat, you cannot find a seating position that adequately supports your child’s head, a high back booster seat would be a better choice. PAGE POSITION: 136 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 137 It is generally best to use a booster seat with lap/shoulder belts in the back seat. Move a child to a different seating location if the shoulder belt does not stay positioned on the shoulder during use. PAGE POSITION: 137 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 138 Refer to the child restraint manufacturer’s instructions for additional inspection and maintenance information specific to the child restraint. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 139: Tires, Wheels And Loading
Study your owner’s guide and any supplements for specific information about equipment features, instructions for safe driving and additional precautions to reduce the risk of an accident or serious injury. PAGE POSITION: 139 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 140 These differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car. PAGE POSITION: 140 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 141: Tire Information
Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it.
Page 142 • Extra load: A class of P-metric or Metric tires designed to carry a heavier maximum load. Increasing the inflation pressure will not increase the tire’s load carrying capability. PAGE POSITION: 142 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 143: Tire Inflation
Ford Motor Company. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial-type tire pressure gauge rather than a stick-type tire pressure gauge.
Page 144 Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire. The Ford recommended tire inflation pressure is found on the Safety Compliance Certification Label or Tire Label which is located on the B-Pillar or the edge of the driver’s door.
Page 145 For your safety, tires that are damaged or show signs of excessive wear should not be used because they are more likely to blow out or fail. PAGE POSITION: 145 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 146 You should replace your spare tire when you replace the road tires or after six years due to aging even if it has not been used. PAGE POSITION: 146 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 147 (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. The recommended tire and wheel size may be found on either the Safety Compliance Certification Label or the Tire Label which is located on the B-Pillar or edge of the driver’s door.
Page 148 The tire pressure sensors mounted in the wheels (originally installed on your vehicle) are not designed to be used in aftermarket wheels. The use of wheels or tires not recommended by Ford Motor Company may affect the operation of your tire pressure monitoring system.
Page 149 Tire rotation Rotating your tires at the recommended interval (as indicated in your scheduled maintenance) will help your tires wear more evenly, providing better tire performance and longer tire life. PAGE POSITION: 149 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 150 This information identifies and describes the fundamental characteristics of the tire and also provides a U.S. DOT Tire Identification Number for safety standard certification and in case of a recall. PAGE POSITION: 150 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 151 These speed ratings may need to be adjusted for the difference in conditions. The ratings range from 81 mph (130 km/h) to 186 mph (299 km/h). These ratings are listed in the following chart. PAGE POSITION: 151 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 152 Refer to the Safety Compliance Certification Label, which is located on the B-Pillar or the edge of the driver’s door, for the correct tire pressure for your vehicle. PAGE POSITION: 152 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 153 The cold inflation pressure should never be set lower than the recommended pressure on the vehicle label. The tire suppliers may have additional markings, notes or warnings such as standard load, radial tubeless, etc. PAGE POSITION: 153 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 154 4. Maximum Load Single lb (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. PAGE POSITION: 154 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 155 You will find a Tire Label containing tire inflation pressure by tire size and other important information located on the B-Pillar or the edge of the driver’s door. Refer to the payload description and graphic in the Vehicle loading section. PAGE POSITION: 155 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 156: Tire Pressure Monitoring System (Tpms)
TPMS to continue to function properly. The tire pressure monitoring system complies with part 15 of the FCC rules and with RSS-210 of Industry Canada. Operation is subject to the PAGE POSITION: 156 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 157 When one of your road tires needs to be replaced with the temporary spare, the TPMS will continue to identify an issue to remind you that the damaged road wheel/tire needs to be repaired and put back on your vehicle. PAGE POSITION: 157 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 158 Tire rotation On vehicles with different front and without sensor rear tire pressures, the TPMS must be training retrained following every tire rotation. See Tire rotation in this chapter. PAGE POSITION: 158 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 159 Check air pressure in the road tires. If any tire is under-inflated, carefully drive the vehicle to the nearest location where air can be added to the tires. Inflate all the tires to the recommended inflation pressure. PAGE POSITION: 159 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 160 • To reduce the chances of interference from another vehicle, the TPMS reset procedure should be performed at least three feet (one meter) away from another Ford Motor Company vehicle undergoing the TPMS reset procedure at the same time. • Do not wait more than two minutes between resetting each tire sensor or the system will time-out and the entire procedure will have to be repeated on all four wheels.
Page 161 7. Remove the valve cap from the valve stem on the right front tire; decrease the air pressure until the horn sounds. 8. Remove the valve cap from the valve stem on the right rear tire; decrease the air pressure until the horn sounds. PAGE POSITION: 161 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 162 SNOW TIRES AND CHAINS WARNING: Snow tires must be the same size, load index, speed rating as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 163: Vehicle Loading
Once you have reached the maximum payload of your vehicle, do not add more cargo, even if there is space available. Overloading or improperly loading your vehicle can contribute to loss of vehicle control and vehicle rollover. PAGE POSITION: 163 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 164 Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weight and all payload. PAGE POSITION: 164 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 165 (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the B-Pillar or the edge of the driver’s door. The GVW must never exceed the GVWR. PAGE POSITION: 165 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 166 WARNING: Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label. PAGE POSITION: 166 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 167 In metric units, the calculation would be: 635 kg - (5 x 99 kg) - (5 x 13.5 kg) = 635 - 495 - 67.5 = 72.5 kg. PAGE POSITION: 167 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 168 Your vehicle can haul more cargo and people than most passenger cars. Depending upon the type and placement of the load, hauling cargo and people may raise the center of gravity of the vehicle. PAGE POSITION: 168 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 169: Trailer Towing
Do not tow the vehicle with the front drive wheels on the ground. It is recommended to tow your vehicle with the front drive wheels on a dolly with the transmission in N (Neutral) or with all four (4) wheels off the ground on a car-hauling trailer. PAGE POSITION: 169 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 170: Driving
For more information on starting the vehicle, refer to Starting the engine in this chapter. WARNING: Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. PAGE POSITION: 170 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 171 Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. • Make sure the parking brake is set. PAGE POSITION: 171 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 172 Note: Cranking may be stopped at any time by turning the key to the off position. 3. After idling for a few seconds, release the parking brake, apply the brake, shift into gear and drive. PAGE POSITION: 172 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 173 Prior to using the engine block heater, follow these recommendations for proper and safe operation: • For your safety, use an outdoor extension cord that is product certified by Underwriter’s Laboratory (UL) or Canadian Standards PAGE POSITION: 173 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 174 Block heater operation longer than three hours will not improve system performance and will unnecessarily use additional electricity. PAGE POSITION: 174 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 175: Brakes
The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned on. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. PAGE POSITION: 175 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 176 To release, press and hold the button (2), pull the handle up slightly, then push the handle down. WARNING: Always set the parking brake fully and make sure that the gearshift is securely latched in P (Park). PAGE POSITION: 176 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 177: Advancetrac
If your AdvanceTrac with RSC system activates, SLOW DOWN. PAGE POSITION: 177 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 178 Excessive wheel spin is controlled in two ways, which may work separately or in tandem: engine traction control and brake traction PAGE POSITION: 178 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 179 Roll Stability Control™ (RSC ) may help to maintain roll stability of the vehicle during adverse maneuvers. RSC operates by detecting the vehicle’s roll motion and the rate at which it changes and by applying the brakes to one or more wheels individually. PAGE POSITION: 179 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 180 • loose or worn steering components • improper steering alignment A high crown in the road or high crosswinds may also make the steering seem to wander/pull. If the steering wheel vibrates check for: • improper wheel balance PAGE POSITION: 180 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 181 The van should be operated by an experienced driver. An organization that owns a van should select one or two experienced drivers to drive PAGE POSITION: 181 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 182 • If the vehicle goes from one type of surface to another (i.e., from concrete to gravel) there will be a change in the way the vehicle responds to a maneuver (steering, acceleration or braking). Again, avoid these abrupt inputs. PAGE POSITION: 182 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 183 WARNING: When doing this procedure, you will be taking the vehicle out of park which means the vehicle can roll freely. To avoid unwanted vehicle movement, always fully set the parking brake prior to doing this procedure. Use wheel chocks if appropriate. PAGE POSITION: 183 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 184: Transmission Operation
• Press the shifter button and move the gearshift lever into the desired gear To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) PAGE POSITION: 184 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 185 • To return to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp in the instrument cluster will not be illuminated. • O/D (overdrive) is automatically returned each time the key is turned off. PAGE POSITION: 185 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 186: Reverse Sensing System
“parking speeds”. Inclement weather may also affect the function of the RSS; this may include reduced performance or a false activation. WARNING: To help avoid personal injury, always use caution when in reverse and when using the RSS. PAGE POSITION: 186 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 187 RSS. If your vehicle sustains damage to the rear bumper/fascia, leaving it misaligned or bent, the sensing zone may be altered causing inaccurate measurement of obstacles or false alarms. PAGE POSITION: 187 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 188: Rear-View Camera System
WARNING: The camera system is a reverse aid supplement device that still requires the driver to use it in conjunction with the rear view mirror and the side mirrors for maximum coverage. PAGE POSITION: 188 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 189 They are designed to assist the driver by increasing visibility along the side of the vehicle. For more information on your side view mirrors, refer to Exterior mirrors in the Driver Controls chapter. PAGE POSITION: 189 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 190 (2). As the vehicle leaves the blind spot mirror it will transition to the driver’s peripheral field of view (3). WARNING: Objects in the blind spot mirror are closer than they appear. PAGE POSITION: 190 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 191 Wet brakes do not stop the vehicle as quickly as dry brakes. Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 191 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 192: Roadside Emergencies
ROADSIDE ASSISTANCE Vehicles sold in the U.S. : Getting roadside assistance To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...
Page 193: Hazard Flasher Control
U.S. Ford vehicle customers who require Roadside Assistance, call 1-800-241-3673. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount for towing to the nearest dealership within 35 miles (56 km). To obtain reimbursement information, U.S.
Page 194: Fuses And Relays
Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. PAGE POSITION: 194 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 195 Yellow Yellow — — — Brown — — Natural Black Black Passenger compartment fuse panel The fuse panel and relay box are located below the instrument panel to the left of the steering wheel. PAGE POSITION: 195 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 196 Headlamps, Low beam interrupt relay — Front fog lamp interrupt relay — Rear window defroster relay — Heater blower relay — Interior lamps relay — Windshield wipers relay — Rear unlock relay — Ignition overload relay PAGE POSITION: 196 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 197 Recirculation, Instrument cluster Ignition supply/Battery supply (modified vehicle) — Not used Radio, Bluetooth /Voice command module 7.5A A/C switch, Park aid module 7.5A Interior lamps, Battery saver Roof lamp (modified vehicle) Battery saver (modified vehicle) PAGE POSITION: 197 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 198 Right rear turn signal (modified vehicle) Left rear turn signal (modified vehicle) Rear power point, Rear center console power point (modified vehicle) 7.5A Left park lamps/tail lamps — Not used — Not used Rear window defroster PAGE POSITION: 198 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 199 Battery section of the Maintenance and Specifications chapter. Note: To remove the power distribution box cover, the battery negative cable clip needs to be removed first. Pull up on the clip to detach it from the battery tray. PAGE POSITION: 199 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 200 Heater blower motor 10A* PCM relay 20A** ABS/RSC valves 30A** Cooling fan – low 50A** Cooling fan – high 25A** Daytime running lamps (DRL), Low beam interrupt relay 50A** Passenger compartment fuse panel III PAGE POSITION: 200 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 201 Left heated windshield relay — Backup lamp relay — Fuel pump relay — DRL relay — Low beam headlamps relay — Modified vehicle — Right rear turn signal relay — Front fog lamps — Cooling fan diode PAGE POSITION: 201 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 202: Changing Tires
(TPMS) and should not be used. However, if you must use a sealant, the TPMS sensor and valve stem on the wheel must be replaced by an authorized Ford dealer. WARNING: Refer to Tire pressure monitoring system (TPMS) in the Tires, Wheels and Loading chapter for important information.
Page 203 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 204 The jack and tools are located behind a cover in the sidewall at the left rear of the cargo area. The retention straps and wing nut need to be removed before removing the jack. PAGE POSITION: 204 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 205 4. Detach the second cable by unscrewing the bolt. Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 205 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 206 Note: Passengers should not remain in the vehicle when the vehicle is being jacked. 1. Block the diagonally opposite wheel. 2. Insert the wrench end between the rim and the wheel cover through the gaps and carefully remove the cover. PAGE POSITION: 206 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 207 Reinstall the lug nuts until the wheel is snug against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 7. Lower the wheel by turning the jack handle counterclockwise. PAGE POSITION: 207 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 208 Try to push or pull, then turn the tire to be sure it will not move. Loosen and retighten, if necessary. Failure to properly stow the spare tire may result in failure of the winch cable and loss of the tire. PAGE POSITION: 208 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 209: Wheel Lug Nut Torque
M12 x 1.5 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. WARNING: When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the wheel hub, brake drum or brake disc that contacts the wheel.
Page 210: Jump Starting
4. Check all battery terminals and remove any excessive corrosion before you attach the battery cables. Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect from any electrical surges. Turn all other accessories off. PAGE POSITION: 210 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 211 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. PAGE POSITION: 211 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 212 (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. PAGE POSITION: 212 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 213: Wrecker Towing
It is recommended that your vehicle be towed with a wheel lift or flatbed equipment. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. If your vehicle is to be towed from the rear using wheel lift equipment, the front wheels (drive wheels) must be placed on a dolly to prevent damage to the transmission.
Page 214 Driving chapter for specific instructions if you cannot move the gear shift lever into N (Neutral). • Maximum speed is not to exceed 35 mph (56 km/h). • Maximum distance is 50 miles (80 km). PAGE POSITION: 214 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 215: Customer Assistance
A reasonable time must be allowed to perform a repair after taking your vehicle to the authorized dealer. Repairs will be made using Ford or Motorcraft parts, or remanufactured or other parts that are authorized by Ford.
Page 216 • The name of the authorized dealer and city where located • The vehicle’s current odometer reading In some states, you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states.
Page 217 In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126...
Page 218 THE BETTER BUSINESS BUREAU (BBB) AUTO LINE PROGRAM (U.S. ONLY) Your satisfaction is important to Ford Motor Company and to your dealer. If a warranty concern has not been resolved using the three-step procedure outlined earlier in this chapter in the Getting the services you need section, you may be eligible to participate in the BBB AUTO LINE program.
Page 219 (CANADA ONLY) For vehicles delivered to authorized Canadian dealers. In those cases where you continue to feel that the efforts by Ford of Canada and the authorized dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 220 Telephone: (313) 594-4857 For customers in Guam, the Commonwealth of the Northern Mariana Islands (CNMI), America Samoa, and the U.S. Virgin Islands, please feel free to call our Toll-Free Number: (800) 841-FORD (3673). FAX: (313) 390-0804 Email: expcac@ford.com If your vehicle must be serviced while you are traveling or living in Puerto Rico, contact the nearest authorized dealer.
Page 221 If you buy your vehicle in North America and then relocate to any of the above locations, register your vehicle identification number (VIN) and new address with Ford Motor Company Export Operations & Global Growth Initiatives by emailing expcac@ford.com. If you are in another foreign country, contact the nearest authorized dealer.
Page 222: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1–888–327–4236 (TTY: 1–800–424–9153);...
Page 223: Cleaning
• Never use abrasive materials such as steel wool or plastic pads as they can scratch the chrome surface. PAGE POSITION: 223 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 224 • Do not use hydrofluoric acid-based or high caustic-based wheel cleaners, steel wool, fuels or strong household detergent. • To remove tar and grease, use Motorcraft Bug and Tar Remover , available from your authorized dealer. PAGE POSITION: 224 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 225 • Never wash or rinse any ignition coil, spark plug wire or spark plug well, or the area in and around these locations. Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 225 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 226 After cleaning, rinse the windshield and wiper blades with clean water. The windshield is clean if beads do not form when you rinse the windshield with water. PAGE POSITION: 226 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 227 4. Remove the soaked cloth, and if it is not soiled badly, use this cloth to clean the area by using a rubbing motion for 60 seconds. 5. Following this, wipe area dry with a clean, white, cotton cloth. PAGE POSITION: 227 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 228 • Do not use household cleaning products, alcohol solutions, solvents or cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based leather conditioners. These products may cause premature wearing or damage to the leather. PAGE POSITION: 228 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 229 Azure Dynamics TC-E Owner’s Guide Supplement. FORD AND LINCOLN CAR CARE PRODUCTS Your Ford or Lincoln authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
Page 230: Maintenance And Specifications
1. Set the parking brake and shift to P (Park). 2. Block the wheels. PAGE POSITION: 230 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 231 Note: To prevent damage to, or loss of the key, remove the key immediately after opening the hood and swivel the badge back. 3. Lift the hood and support it with the prop rod. PAGE POSITION: 231 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 232: Engine Compartment
2. Engine oil filler cap 3. Brake fluid reservoir 4. Battery 5. Power distribution box 6. Windshield washer fluid reservoir 7. Air filter assembly 8. Automatic transmission fluid dipstick 9. Engine oil dipstick 10. Power steering fluid reservoir PAGE POSITION: 232 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 233 In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specifications. Do not use any special washer fluid such as windshield water repellent type fluid or bug wash. They may cause squeaking, chatter noise, streaking and smearing.
Page 234: Engine Oil
• Oil levels above MAX mark may cause engine damage. If the engine is overfilled, some oil must be removed from the engine by an authorized dealer. 7. Put the dipstick back in and ensure it is fully seated. PAGE POSITION: 234 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 235 Approval Committee (ILSAC), comprised of U.S. and Japanese automobile manufacturers. To protect your engine and engine’s warranty, use Motorcraft SAE 5W-20 or an equivalent SAE 5W-20 oil meeting Ford specification WSS-M2C945-A. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 236: Battery
Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance information. Ford production and Motorcraft replacement oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Page 237 5. Turn the A/C on and allow the engine to idle for at least one minute. 6. Drive the vehicle to complete the relearning process. • The vehicle may need to be driven 10 miles (16 km) or more to relearn the idle and fuel trim strategy. PAGE POSITION: 237 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 238: Engine Coolant
60%, the engine parts could become damaged or not work properly. A 50/50 mixture of coolant and water provides the following: • Improved freeze protection. • Improved boiling protection. • Protection against rust and other forms of corrosion. • Proper function of calibrated gauges. PAGE POSITION: 238 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 239 Also, you can be burned if you spill coolant on hot engine parts. WARNING: Do not put engine coolant in the windshield washer fluid container. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. PAGE POSITION: 239 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 240 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (a translucent plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release. PAGE POSITION: 240 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 241 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant since a Ford-approved recycling process is not yet available. Used engine coolant should be disposed of in an appropriate manner.
Page 242 The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. WARNING: If fail-safe cooling activates, pull off the road as soon as safely possible, and turn the engine off, because the engine may automatically shut off while driving without further indication. PAGE POSITION: 242 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 243 Take your vehicle to an authorized dealer as soon as possible. FUEL FILTER Your vehicle is equipped with a lifetime fuel filter that is integrated with the fuel tank. Regular maintenance or replacement is not needed. PAGE POSITION: 243 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 244: Fuel Information
• Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. PAGE POSITION: 244 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 245 — this is against the law in some places; • Keep children away from the fuel pump; never let children pump fuel. • Do not use personal electronic devices while refueling. PAGE POSITION: 245 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 246 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford, Motorcraft or other certified fuel filler cap is not used. PAGE POSITION: 246 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og...
Page 247 Do not be concerned if your engine sometimes knocks lightly. However, if it knocks heavily under most driving conditions while you are using fuel with the recommended octane rating, see your authorized dealer to prevent any engine damage. PAGE POSITION: 247 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 248 Ask your fuel supplier about gasolines that meet the World-Wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality, per the recommendations in the Choosing the right fuel section. Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components.
Page 249 • Always use fuel with the recommended octane rating. • Use a known quality gasoline, preferably a national brand. • Have the vehicle loading and distribution the same every time. Your results will be most accurate if your filling method is consistent. PAGE POSITION: 249 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 250 • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h]). • Revving the engine before turning it off may reduce fuel economy. • Using the air conditioner or defroster may reduce fuel economy. PAGE POSITION: 250 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 251 • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windows for high speed driving. PAGE POSITION: 251 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 252 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 253 OBD-II may not have symptoms that are apparent, continued driving with the service engine soon indicator on can result in increased emissions, lower fuel economy, reduced engine and transmission smoothness, and lead to more costly repairs. PAGE POSITION: 253 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 254 Once started, do not turn off the engine until the above driving cycle is complete. If the vehicle is still not ready for I/M testing, the above driving cycle will have to be repeated. PAGE POSITION: 254 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 255 Brake fluid should not be allowed to contact the eyes and skin. If this happens, promptly wash the area thoroughly with soap and water. Consult a physician immediately if you experience an adverse reaction. PAGE POSITION: 255 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 256 6. Install the dipstick making sure it is fully seated in the filler tube. 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated areas for normal operating temperature. PAGE POSITION: 256 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 257 If necessary, add fluid in 1/2 pint (250 ml) increments through the filler tube until the level is correct. After adding fluid, wait 20 minutes before checking the fluid level in order to allow the level to stabilize. PAGE POSITION: 257 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 258: Air Filter(S)
6. Replace the air filter housing cover and secure the clamps. Be sure that the air cleaner cover tabs are engaged into the slots of the air cleaner housing. PAGE POSITION: 258 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 259 • Start the engine every 15 days. Run at fast idle until it reaches normal operating temperature. • With your foot on the brake, shift through all the gears while the engine is running. PAGE POSITION: 259 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 260 • Move vehicles at least 25 feet (8 m) every 15 days to lubricate working parts and prevent corrosion. Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 260 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 261: Part Numbers
Replace the spark plugs with ones that meet Ford material and design specifications for your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may be void for any damage to the engine if such spark plugs are not used.
Page 262: Maintenance Product Specifications And Capacities
Maintenance and Specifications PAGE POSITION: 262 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 263 Maintenance and Specifications PAGE POSITION: 263 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 264: Engine Data
Maintenance and Specifications ENGINE DATA Engine 2.0L I4 engine Cubic inches Required fuel Minimum 87 octane Firing order 1–3–4–2 Ignition system C.O.P Compression ratio 10.0:1 Spark plug gap .051 inch +/- .002 (1.3 mm +/- .05) PAGE POSITION: 264 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 265 Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure (B-Pillar) by the trailing edge of the driver’s door or the edge of the driver’s door. PAGE POSITION: 265 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 266 4. Engine type 5. Check digit 6. Model year 7. Assembly plant 8. Production sequence number Electric vehicles For specific information on the Transit Connect Electric, refer to the Azure Dynamics TC-E Owner’s Guide Supplement. PAGE POSITION: 266 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 267 Maintenance and Specifications TRANSMISSION CODE DESIGNATIONS You can find a transmission code on the Safety Compliance Certification Label. The following table tells you which transmission each code represents. Description Code Four-speed automatic (4F27E) PAGE POSITION: 267 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 268: Accessories
FORD CUSTOM ACCESSORIES FOR YOUR VEHICLE A wide selection of Ford Custom Accessories are available for your vehicle through your local Ford or Ford of Canada dealer. These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic appearance of your vehicle.
Page 269 Ford Motor Company engineering requirements. Contact your Ford dealer for details regarding the manufacturer’s limited warranty and/or a copy of the FLA product limited warranty offered by the accessory manufacturer.
Page 270: Ford Extended Service Plan
BaseCare – Covers 84 components. PowertrainCare – Covers 29 critical components. Ford ESP is honored by all Ford and Lincoln Dealers in the U.S. and Canada It’s the only extended service plan authorized and backed by Ford Motor Company. That means you get: •...
Page 271 Ford ESP Can Quickly Pay for Itself One service bill – the cost of parts and labor – can easily exceed the price of your Ford ESP Service Contract. With Ford ESP, you minimize your risk for unexpected repair bills and rising repair costs.
Page 272 Ford Extended Service Plan PAGE POSITION: 272 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 273 Ford Motor Company dealers. For more information, visit your local Ford of Canada dealer or www.ford.ca to find the Ford Extended Service Plan that is right for you. Note: Repairs performed outside of Canada and the United States are not eligible for Ford ESP coverage.
Page 274: Scheduled Maintenance
Ford Motor Company has recommended maintenance intervals for various parts and component systems based upon engineering testing. Ford Motor Company relies upon this testing to determine the most appropriate mileage for replacement of oils and fluids to protect your vehicle at the lowest overall cost to you and recommends against maintenance schedules that deviate from the scheduled maintenance information.
Page 275 Please consult your Warranty Guide for complete warranty information. Chemicals or additives not approved by Ford are not required for factory recommended maintenance. In fact, Ford Motor Company recommends against the use of such additive products unless specifically recommended by Ford for a particular application.
Page 276 Genuine Ford and Motorcraft replacement parts Dealerships stock Ford and Motorcraft branded replacement parts. These parts meet or exceed Ford Motor Company’s specifications, and we stand behind them. Parts installed at your dealership carry a nationwide, 12 month/12,000 mile (20,000 km) parts and labor limited warranty.
Page 277 In order to keep your vehicle running right, it is important to have the systems on your vehicle checked regularly. This can help identify potential issues and prevent major problems. Ford Motor Company recommends the following multi-point inspection be performed at every scheduled maintenance interval to help ensure your vehicle keeps running great.
Page 278 Scheduled Maintenance what’s been checked, what’s okay, as well as those things that may require future or immediate attention. The multi-point vehicle inspection is one more way to keep your vehicle running great! PAGE POSITION: 278 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 279: Normal Scheduled Maintenance And Log
Scheduled Maintenance NORMAL SCHEDULED MAINTENANCE AND LOG The following section contains the “Normal Schedule”. This schedule is presented at specific mileage (kilometer) intervals with exceptions noted. PAGE POSITION: 279 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 280 Scheduled Maintenance PAGE POSITION: 280 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 281 Scheduled Maintenance PAGE POSITION: 281 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 282 (2WD vehicles) Initial replacement at 105,000 miles (168,000 km) or 72 months; every 45,000 miles (72,000 km) or 36 months thereafter Perform a follow-up inspection at 120,000 miles (192,000 km) PAGE POSITION: 282 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 283 RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 283 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 284 RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 284 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 285 RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 285 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 286 Every 60,000 miles Change manual transmission fluid (96,000 km) Change transfer case fluid (4WD vehicles) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted PAGE POSITION: 286 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 287 (2WD vehicles) Every 60,000 miles Change transfer case fluid (4WD vehicles) (96,000 km) Replace spark plugs *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted PAGE POSITION: 287 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 288 Change rear axle fluid (E-450 and F-450/550 only) Every 60,000 miles Change transfer case fluid (4WD vehicles) (96,000 km) *If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted PAGE POSITION: 288 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 289 Exclusive use of E85 (Flex Fuel Vehicles only) Every oil change If ran exclusively on E85, fill the fuel tank full interval with regular unleaded fuel PAGE POSITION: 289 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 290 RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 290 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 291 RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 291 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 292 Normal vehicle axle maintenance: Rear axles and power take-off (PTO) units with synthetic fluid and light-duty trucks equipped with Ford-design axles are lubricated for life; do not check or change fluid unless a leak is suspected, service is required or the assembly has been submerged in water.
Page 293: Engine Coolant Change Log
RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION P&A C P&A C RO#: RO#: OURS OURS ILEAGE ILEAGE PAGE POSITION: 293 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 294: Index
Auxiliary input jack (Line in) ..33 in rear seat ......124 Auxiliary power point ....66 LATCH ........128 Axle recommendations ....122 refill capacities ......262 Child safety seats - booster seats ...........135 Cleaning your vehicle Battery ........236 engine compartment ....225 PAGE POSITION: 294 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 295 Cruise control idle speed control ....236 (see Speed control) ....69 lubrication specifications ..262 Customer Assistance ....192 refill capacities ......262 Ford Extended Service service points ....232–233 Plan ........270, 273 Engine block heater ....173 Getting assistance outside the U.S. and Canada .....219 Engine oil ........234...
Page 296 .....52 specifications chart ....56 flash to pass ......52 daytime running light ....52 high beam .........52 headlamps .........51 headlamps, flash to pass ..52 replacing bulbs ......58 turning on and off ....51 instrument panel, dimming ..53 PAGE POSITION: 296 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 297 Octane rating ......247 Reverse sensing system ...186 Oil (see Engine oil) ....234 Roadside assistance ....192 Parking brake ......176 Safety belts (see Safety restraints) ....99–101, 103 Parts (see Motorcraft parts) ...261 Safety defects, reporting ..222 PAGE POSITION: 297 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 298 ........262 fluid, refill capacities ....262 Speed control ......69 Trunk Starting your vehicle ..170–172 remote release ......79 jump starting ......210 Turn signal ........54 Steering wheel controls ........71 tilting .........65 SYNC ..........46 USB port ........35 PAGE POSITION: 298 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...
Page 299 Ventilating your vehicle ...173 Windshield washer fluid and wipers checking and adding fluid ..233 operation ........64 Warning lights (see Lights) ..14 replacing wiper blades ...233–234 Washer fluid ......233 Wrecker towing ......213 Water, Driving through .....191 PAGE POSITION: 299 JOB: @zeta.tweddle.com/ford_pdm/ford/own2002/835536-en-tst/og pubnum:...

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Transit connect 2012

Ford Automobile User Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Tires, Wheels and Loading

Driving

Roadside Emergencies

Customer Assistance

Cleaning

Maintenance and Specifications

Accessories

Ford Extended Service Plan

Scheduled Maintenance

Index

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