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MacDon M2170 Manuals
Manuals and User Guides for MacDon M2170. We have
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MacDon M2170 manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions
MacDon M2170 Operator's Manual (674 pages)
Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 64.15 MB
Table of Contents
Noise Levels
9
Introduction
10
Serial Numbers
11
Table of Contents
13
Chapter 1: Safety
25
Safety Alert Symbols
25
Signal Words
26
General Safety
27
Maintenance Safety
29
Hydraulic Safety
31
Tire Safety
32
Battery Safety
33
Welding Precautions
34
Engine Safety
38
High-Pressure Rail
38
Engine Electronics
39
Decommissioning and Disposing of Agricultural Equipment
40
Safety Signs
42
Installing Safety Decals
42
Safety Decal Locations
43
Understanding Safety Signs
45
Chapter 2: Product Overview
55
Definitions
55
Specifications - M2170
57
Specifications - M2260
61
Windrower Dimensions
65
Component Locations
66
Chapter 3: Operator's Station
69
Console
69
Operator Presence System
71
Header Drive
71
Engine and Transmission
71
Operator's Seat Adjustments
72
Armrest
72
Armrest Angle
73
Suspension and Height
73
Fore-Aft Slide Control
74
Fore-Aft Isolator Control
74
Tilt
75
Lumbar Support
75
Vertical Dampener
76
Cushion Tilt - Deluxe Cab Only
76
Cushion Extension - Deluxe Cab Only
77
Lateral Isolation Lockout - Deluxe Cab Only
77
Heating/Cooling - Deluxe Cab Only
77
Training Seat
79
Seat Belts
80
Adjusting Steering Column and Steering Wheel
82
Lighting
83
Cab-Forward Lighting - Field
83
Cab-Forward Lighting - Road
84
Engine-Forward Lighting - Road
85
Tail/Beacon Lighting
86
Turn Signal / Hazard Lighting
87
Windshield Wipers
88
Rear View Mirrors
89
Cab Temperature
90
Heater Shut-Off Valve
90
Air Distribution
90
Climate Controls
90
Operator Amenities
92
Sound System
94
AM/FM/CD/DVD Radio with Bluetooth Wireless Technology
94
Activating Bluetooth Feature
95
Pairing Bluetooth Device
96
Selecting Audio Source
96
Horn
97
Engine Controls
98
Using Eco Engine Control
99
Windrower Controls
100
Operator Console Buttons
101
F1 to F6 Function Buttons
102
Header Controls
103
Header Engage Switch
103
Header Drive Reverse Button
103
Ground Speed Lever Switches
104
Header Position Six-Way Switch
105
Reel Position Four-Way Switch
106
Reel and Disc Speed Switch
106
One-Touch-Return Buttons
107
Console Header Buttons
108
Deck Shift / Float Presets
109
Conveyor Speed Adjustment Buttons
110
Auxiliary Lift Switches
110
Harvesttouch ™ Display
111
Harvesttouch ™ Display
114
Navigating Harvesttouch ™ Display
114
Ground Speed Level Controls for Harvesttouch ™ Display
115
Main Menu
116
Setting Screen and Console Button Brightness Levels
117
Setting Language
118
Setting Units of Measurement
120
Setting Time and Date
121
Setting Windrower Tire Size and Wheel Type
124
Resetting to Factory Defaults
125
Activating Control Locks
126
Accessing Windrower Information
128
Accessing Header Information
129
Accessing Module Information
130
Accessing Performance Information
131
Faults and Telltales
132
Clearing Fault Codes
133
Chapter 4: Operation
135
Owner/Operator Responsibilities
135
Symbol Definitions
136
Windrower Operating Symbols
136
Harvesttouch ™ Display Symbols
137
Operating Windrower
139
Operational Safety
139
Break-In Period
139
Preseason Checks / Annual Service
140
Air Conditioning Compressor Coolant Cycling
141
Daily Checks and Maintenance
141
Filling Fuel Tank
142
Filling Diesel Exhaust Fluid Tank
143
Checking Engine Oil Level
144
Adding Engine Oil
145
Engine Operation
145
Starting Engine
146
Troubleshooting Engine Starting Problems
149
Programming Eco Engine Control
150
Shutting down Engine
151
Engine Temperature
151
Engine Oil Pressure
151
Exhaust System Cleaning
152
Activating the Exhaust Aftertreatment Functions
152
Viewing Engine Cooling Data
154
Operating the Windrower
155
Entering and Exiting Windrower
155
Adjusting Ground Speed Limit
155
Driving Forward in Cab-Forward Mode
156
Driving in Reverse in Cab-Forward Mode
158
Driving Forward in Engine-Forward Mode
159
Driving in Reverse in Engine-Forward Mode
160
Driving on Road in Engine-Forward Mode
161
Driving on Road in Cab-Forward Mode
164
Spin Turning
167
Stopping
168
Viewing Performance Data
169
Transporting
169
Towing Header with Windrower
169
Preparing Windrower to Tow a Header
170
Towing Windrower - Emergency
174
Engaging and Disengaging Wheel Drives
175
Storing Windrower
176
Attaching Headers to and Detaching Headers from Windrower
178
A40DX Auger Header
178
Attaching Forming Shield to Windrower
178
Attaching A40DX Auger Header
180
Connecting A40DX Auger Header Hydraulic and Electrical Systems
189
Detaching A40DX Auger Header
192
Removing Forming Shield from the Windrower
199
D2 SP Series Draper Header
200
Attaching Draper Header Supports
200
Attaching D2 Series Draper Header
202
Connecting Header Hydraulic and Electrical Systems
211
Detaching D2 Series Draper Header
215
D1X and D1XL Series Draper Headers
222
Attaching Draper Header Supports
222
Attaching D1X and D1XL Series Draper Headers
223
Connecting Header Hydraulic and Electrical Systems
232
Detaching D1X and D1XL Series Draper Headers
236
R2 Series Rotary Disc Header
243
Attaching Forming Shield to the Windrower
243
Attaching R2 Series Rotary Disc Header
245
Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Systems - M2170 Windrower
253
Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Systems - M2260 Windrower
258
Detaching R2 Series Rotary Disc Header
271
Removing Forming Shield from the Windrower
280
R113 Rotary Disc Header
282
Attaching R113 Rotary Disc Header
282
Connecting R113 Rotary Disc Header Hydraulic and Electrical Systems - M2170 Windrower
289
Connecting R113 Rotary Disc Header Hydraulic and Electrical Systems - M2260 Windrower
292
Detaching R113 Rotary Disc Header
302
Calibrating Header on Harvesttouch ™ Display
309
Calibrating Knife Drive on Harvesttouch ™ Display
309
Calibrating Header Position Sensors on Harvesttouch ™ Display
313
Adjusting Header Settings on Harvesttouch ™ Display
316
Operating Header
319
Engaging and Disengaging Header Safety Props
319
Header Float
320
Checking Float
320
Setting Float
321
Removing and Restoring Float
323
Setting Float Options with Fixed Deck
324
Header Drive
325
Engaging and Disengaging the Header
325
Reversing Header
326
Adjusting Header Angle
327
Checking Self-Locking Center-Link Hook
328
Setting Header Height
329
Double Windrowing
330
Double Windrow Attachment Deck Position
331
Double Windrow Attachment Conveyor Speed
332
One-Touch-Return
333
Adjusting Header Raise and Lower Rates
333
Operating with a D1X, D1XL, or D2 Series Draper Header
335
Draper Header Run Screens
335
Header Position
336
Adjusting Reel Fore-Aft Position
336
Adjusting Reel Height
337
Leveling Header
338
Adjusting Reel Speed
340
Setting Reel Speed in Auto Mode
341
Setting Reel Speed in Manual Mode
342
Adjusting Reel Pressure Alarm
343
Adjusting Draper Speed
344
Setting Draper Speed in Auto Mode
344
Setting Draper Speed in Manual Mode
345
Adjusting Draper Alarm Pressure
346
Draper Slip Warning
347
Knife Speed
347
Setting Knife Speed
348
Adjusting Knife Speed and Pressure Alarms
349
Deck Shift Control
350
Shifting Decks
350
Swath Compressor
350
Swath Compressor Controls
351
Locking and Unlocking Swath Compressor
352
Operating with A40DX Auger Header
353
Auger Header Run Screens
353
Reel and Auger Speed
354
Setting Reel Speed in Auto Mode
355
Setting Reel Speed in Manual Mode
356
Setting Auger Speed
357
Adjusting Reel/Auger Alarm Pressure
359
Knife Speed
360
Setting Knife Speed
360
Adjusting Knife Speed and Pressure Alarms
361
Setting Float Options with Fixed Deck
362
Operating with R1 or R2 Series Rotary Disc Header
364
Disc Header Run Screens
364
Setting Disc Speed
366
Adjusting Disc Pressure Alarm
366
Operating R2 Series Rotary Disc Header Grass Seed Version
368
Activating Grass Seed Option
368
Operating with Grass Seed Option
370
Preparing Header with Grass Seed Option for Transport
373
Anti-Shatter Shield and Hazard/Brake Lights Position
374
Drum Position
375
Drum Speed
375
Chapter 5: Maintenance and Servicing
377
Recommended Fuel, Fluids, and Lubricants
377
Storing Lubricants and Fluids
377
Lubricants, Fluids, and System Capacities
377
Fuel Specifications
378
Coolant Specifications
379
Filter Part Numbers
380
Windrower Break-In Inspections and Maintenance Schedule
381
Break-In Inspection Schedule
381
Maintenance Schedule/Record
383
Using Electronic Maintenance Schedule
385
Engine Compartment
386
Opening Hood
386
Closing Hood
387
Platform
388
Opening Platform
388
Closing Platform
388
Adjusting Platform
389
Accessing Tool Box
391
System Maintenance Overviews
392
Diesel Exhaust Fluid System
392
Filling Diesel Exhaust Fluid Tank
392
Draining Diesel Exhaust Fluid Tank
393
Twin-Flow Cooling System
394
Engine Cooling
396
Inspecting Pressurized Coolant Tank Cap
396
Charge Air Cooler
397
Charge Air Cooling
398
Hydraulic Oil Cooler
398
Air Conditioning
399
Condenser
399
Air Intake System
399
Hydraulic System
401
Hydraulic Oil Cooler
401
Knife/Disc Drive Hydraulics
402
Reel and Draper Hydraulics
402
Traction Drive Hydraulics
402
Electrical System
403
Module Layout
403
Master Controller
404
Extension Modules
404
Relay Modules
405
Preventing Electrical System Damage
406
Break-In Inspection Procedures
407
Tightening Drive Wheel Nuts
407
Tightening Caster Wheel Nuts
408
Tightening Caster Wheel Anti-Shimmy Dampeners
409
Tightening Walking Beam Adjustment Bolts
409
Tensioning Air Conditioner Compressor Belts
409
Changing Engine Gearbox Lubricant
410
Changing Wheel Drive Lubricant - 10 Bolt
411
Changing Wheel Drive Lubricant - 12 Bolt (Optional)
412
Return Oil Filter
413
Removing Return Oil Filter
413
Installing Return Oil Filter
415
Charge Filter
416
Removing Charge Filter
417
Installing Charge Filter
418
Every 10 Hours or Daily
419
Checking Engine Oil Level
419
Adding Engine Oil
420
Fuel/Water Separator
421
Removing Water from Fuel System
421
Checking Hydraulic Oil
422
Checking Tire Pressure
423
Checking Engine Coolant
423
Hoses and Lines
424
Checking Engine Gearbox Lubricant Level and Adding Lubricant - M2170 Windrowers
425
Checking Engine Gearbox Lubricant Level and Adding Lubricant - M2260 Windrowers
426
Every 50 Hours
428
Fresh Air Intake Filter
428
Removing Fresh Air Intake Filter
428
Inspecting and Cleaning Fresh Air Intake Filter Element
429
Installing Fresh Air Intake Filter
430
Greasing Windrower
431
Greasing Procedure
431
Grease Points
432
Every 100 Hours
433
Servicing Return Air Filter
433
Cleaning Cooler Module
434
Cleaning Left Cooling Module
434
Cleaning Right Cooling Module
436
Every 250 Hours or Annually
440
Changing Engine Oil
440
Draining Engine Oil
440
Replacing Engine Oil Filter
441
Adding Engine Oil
441
Maintaining Engine Air Filters
442
Removing Primary Engine Air Filter
442
Installing Primary Engine Air Filter
444
Cleaning Primary Air Filter
445
Replacing Secondary Air Filter
446
Checking Wheel Drive Lubricant Level - 10 Bolt
447
Checking Wheel Drive Lubricant - 12 Bolt (Optional)
447
Adding Wheel Drive Lubricant - 10 Bolt
448
Adding Wheel Drive Lubricant - 12 Bolt (Optional)
449
Inspecting Exhaust System
450
Changing Engine Gearbox Lubricant
451
Every 500 Hours or Annually
453
Maintaining Fuel Filters
453
Removing Primary Fuel Filter
453
Installing Primary Fuel Filter
454
Removing Secondary Fuel Filter
454
Installing Secondary Fuel Filter
455
Priming Fuel System
456
Safety Systems
456
Checking Operator Presence System
456
Checking Engine Interlock
459
Every 1000 Hours
460
Removing and Installing Fuel Tank Vent Filter
460
Diesel Exhaust Fluid Supply Module Filter
462
Checking Diesel Exhaust Fluid Supply Module Filter
462
Removing Supply Module Filter
463
Cleaning and Inspecting Supply Module Filter
464
Installing Supply Module Filter
465
Replacing Diesel Exhaust Fluid Tank Filter
465
Every 2000 Hours
471
Changing Engine Coolant
471
Draining Coolant System
471
Adding Coolant after System Drain
472
Draining Hydraulic Oil
473
Filling Hydraulic Oil Tank
475
Replacing Diesel Exhaust Fluid Vent Hose Filter
476
General Engine Inspection
477
Annual Service
478
Batteries
478
Maintaining Battery
478
Opening Battery Cover
478
Closing Battery Cover
479
Charging Battery
480
Boosting Battery
482
Removing Battery
483
Installing Battery
484
Disconnecting Battery
484
Connecting Batteries
485
Auxiliary Power Posts
486
Checking Steering Link Pivots
487
Air Conditioning Evaporator
489
Removing Air Conditioning Cover
489
Cleaning Air Conditioning Evaporator Core
490
Installing Air Conditioning Cover
491
Checking Engine Coolant Strength
492
Testing the Parking Brake
492
Maintenance as Required
497
Seat Belts
497
Draining Fuel Tank
497
Draining Diesel Exhaust Fluid Tank
498
Belts
499
Tensioning Engine Fan Drive Belt
499
Replacing Engine Fan Drive Belt
499
Tensioning Air Conditioner Compressor Belts
500
Replacing Air Conditioner Compressor Belts
500
Engine Speed
501
Lighting
501
Aligning Headlights - Engine-Forward
501
Aligning Headlights - Cab-Forward
503
Adjusting Front Field Lights
504
Adjusting Rear Roof Work Lights
505
Adjusting Rear Swath Lights
506
Replacing Bulbs in Standard Work Lights or Cab-Forward Headlights
507
Replacing Headlight Bulb - Engine-Forward
508
Replacing LED Lights - Deluxe Cab Only
510
Replacing Bulbs in Red and Amber Lights
511
Replacing Red Taillights
512
Replacing Beacon Lights
513
Replacing Cab Dome Bulb
513
Replacing Cabin Dome Light Assembly
515
Turn Signal Indicators
517
Accessing Circuit Breakers and Fuses
517
Checking and Replacing Fuses
518
Replacing Circuit Breakers and Relays
518
Fuse Panel and Relay Module Decals
520
Inspecting and Replacing 125A Main Fuses
525
Drive Wheels
526
Raising Drive Wheel - Jack Method
526
Raising Drive Wheels - Forklift Method
528
Removing Drive Wheels
529
Installing Drive Wheels
530
Lowering Drive Wheels - Jack Method
531
Lowering Drive Wheels - Forklift Method
532
Caster Wheels
533
Adjusting Caster Tread Width
533
Installing Forked Caster Wheel
535
Removing Forked Caster Wheel
536
Raising Caster Wheel
537
Lowering Caster Wheel
538
Chapter 6: Options and Attachments
539
Hood
539
High Debris Cooler Intake - Hood Scoops
539
Cab
540
Automated Steering Systems
540
Windrower Lighting Upgrade
540
Header Operation
541
Conversion Kit for Disc Ready to Disc, Auger, and Draper Ready
541
Booster Spring Kit - External
541
Double Booster Spring Kit - External
541
Double Windrow Attachment
541
Double Windrow Attachment Shut-Off Kit
541
Center-Link Lifter
542
Swath Compressor
542
Transport
543
Ballast
543
Towing Harness
543
Weight Box
543
Chapter 7: Troubleshooting
545
Engine Troubleshooting
545
Electrical Troubleshooting
549
Hydraulics Troubleshooting
550
Header Drive Troubleshooting
551
Traction Drive Troubleshooting
552
Steering and Ground Speed Control Troubleshooting
554
Cab Air Troubleshooting
555
Operator's Station Troubleshooting
558
Chapter 8: Reference
559
Ballast Kit, Booster Spring Kit, and Tire Pressure Requirements
559
Torque Specifications
560
Metric Bolt Specifications
560
Metric Bolt Specifications - Cast Aluminum
562
O-Ring Boss Hydraulic Fittings - Adjustable
563
O-Ring Boss Hydraulic Fittings - Non-Adjustable
564
O-Ring Face Seal Hydraulic Fittings
565
Tapered Pipe Thread Fittings
566
Conversion Chart
568
Windrower Fault Codes
569
Engine Fault Codes
604
Engine Fault Codes
635
Index
661
Lubricants, Fluids, and System Capacities
673
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MacDon M2170 Unloading And Assembly Instructions (266 pages)
Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 26.45 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
9
Safety Alert Symbols
9
Signal Words
10
General Safety
11
Hydraulic Safety
13
Tire Safety
14
Battery Safety
15
Welding Precautions
16
Engine Safety
20
High-Pressure Rail
20
Engine Electronics
21
Safety Signs
22
Chapter 2: Unloading Windrower
23
Chapter 3: Assembling Windrower
25
Lowering Steps
25
Retrieving Ignition Keys and Checking Shipped Parts
26
Installing Caster Wheels
31
Installing Drive Wheels
34
Repositioning Right Leg
37
Repositioning Casters and Installing Anti-Shimmy Dampeners
41
Installing Windshield Access Step
46
Positioning Mirror Arms
47
Installing Slow Moving Vehicle Signs
48
Replacing Speed Identification Symbol Decal - for Windrowers Used in the United States of America Only
50
Installing Rear Ballast Package - for Use with Draper Headers Only
51
Lubricating Windrower
56
Chapter 4: Performing Predelivery Checks
57
Completing Predelivery Checklist
57
Recording Serial Numbers
57
Checking Engine Air Intake
58
Checking and Adding Engine Oil
59
Checking and Adding Hydraulic Oil
60
Checking Fuel Separator
62
Checking and Adding Engine Coolant
62
Checking Engine Gearbox Lubricant Level and Adding Lubricant - M2170 Windrowers
63
Checking Engine Gearbox Lubricant Level and Adding Lubricant - M2260 Windrowers
64
Checking Air Conditioning Compressor Belts
65
Starting Engine
66
Troubleshooting Engine Starting Problems
70
Checking and Adding Wheel Drive Lubricant - 10 Bolt Wheels
71
Checking and Adding Wheel Drive Lubricant - 12 Bolt (Optional)
71
Checking Tire Pressure
72
Performing Operational Checks
78
Checking Operating Safety System
78
Checking Harvesttouch ™ Display Status Screen and Auto Lights
79
Checking Harvesttouch ™ Display Gauges
81
Setting Language
82
Setting Units of Measurement
84
Setting Time and Date
85
Setting Windrower Tire Size and Wheel Type
88
Checking Engine Speed
89
Checking Selective Catalytic Regeneration Conditioning Mode
90
Checking Exterior Lights
92
Checking Horn
96
Checking Interior Lights
97
Checking Climate Controls
97
Checking Radio and Activating Bluetooth Feature
99
Checking Manuals
101
Performing Final Steps
102
Chapter 5: Attaching Headers to Windrower
103
A40DX Auger Header
103
Attaching Forming Shield to Windrower
103
Attaching A40DX Auger Header
105
Connecting A40DX Auger Header Hydraulic and Electrical Systems
114
Detaching A40DX Auger Header
117
Removing Forming Shield from the Windrower
124
D2 SP Series Draper Header
126
Attaching Draper Header Supports
126
Attaching D2 SP Series Draper Header
127
Connecting Header Hydraulic and Electrical Systems
136
Detaching D2 SP Series Draper Header
140
D1X and D1XL Series Draper Headers
147
Attaching Draper Header Supports
147
Attaching D1X and D1XL Series Draper Headers
148
Connecting Header Hydraulic and Electrical Systems
156
Detaching D1X and D1XL Series Draper Headers
160
R2 Series Rotary Disc Header
167
Attaching Forming Shield to the Windrower
167
Attaching R2 Series Rotary Disc Header
169
Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Components - M2170 Windrower
177
Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Systems - M2260 Windrower
182
Auger/Rotary Disc/Draper-Ready Configuration - Quick Coupler Connections
183
Rotary Disc-Only Configuration - Hard-Plumbed Connections
188
Rotary Disc-Only Configuration - Quick Coupler Connections
192
Detaching R2 Series Rotary Disc Header
196
Removing Forming Shield from the Windrower
205
R1 Series Rotary Disc Header
207
Attaching R1 Series Rotary Disc Header
207
Connecting R1 Series Rotary Disc Header Hydraulic and Electrical Systems - M2170 Windrower
214
Connecting R113 Rotary Disc Header Hydraulic and Electrical Systems - M2260 Windrower
217
Auger/Rotary Disc/Draper-Ready Configuration - Quick Coupler Connections
219
Rotary Disc-Only Configuration - Hard-Plumbed Fittings
221
Rotary Disc-Only Configuration - Quick Coupler Connections
224
Detaching R1 Series Rotary Disc Header
227
Calibrating Header on Harvesttouch Display
235
Display - M2 Series Windrowers
235
Calibrating Header Position Sensors on Harvesttouch ™ Display
239
Adjusting Header Settings on Harvesttouch ™ Display
243
Chapter 6: Reference
247
Navigating Harvesttouch ™ Display
247
Coolant Specifications
249
Fuel Specifications
250
Torque Specifications
251
Metric Bolt Specifications
251
Metric Bolt Specifications - Cast Aluminum
253
O-Ring Boss Hydraulic Fittings - Adjustable
254
O-Ring Boss Hydraulic Fittings - Non-Adjustable
255
O-Ring Face Seal Hydraulic Fittings
256
Tapered Pipe Thread Fittings
257
Conversion Chart
259
Definitions
260
Predelivery Checklist
263
Lubricants, Fluids, and System Capacities
265
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