Page 1 M2170 and M2260 Windrower Unloading and Assembly Instructions (North America) 262175 Revision A Original Instruction The Harvesting Specialists.
Page 2 © 2023 MacDon Industries, Ltd. The information in this publication is based on the information available and in effect at the time of printing. MacDon Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the...
Page 3 This manual contains unloading, assembly, and predelivery information for MacDon M2170 and M2260 Windrowers. When paired with one of the following MacDon auger, draper, or rotary disc headers, this windrower ably cuts and lays a variety of grain, hay, and specialty crops in windrows: •...
Page 5: Table Of Contents
4.1.5 Checking Fuel Separator........................ 54 4.1.6 Checking And Adding Engine Coolant....................54 4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant – M2170 Windrowers......55 4.1.8 Checking Engine Gearbox Lubricant Level and Adding Lubricant – M2260 Windrowers......56 4.1.9 Checking Air Conditioning Compressor Belts ..................57...
Page 6 TABLE OF CONTENTS 4.1.10 Starting Engine .......................... 58 Troubleshooting Engine Starting Problems ..................62 4.1.11 Checking and Adding Wheel Drive Lubricant – 10 Bolt Wheels ............63 4.1.12 Checking and Adding Wheel Drive Lubricant – 12 Bolt (Optional)............63 4.1.13 Checking Tire Pressure ........................ 64 4.2 Performing Operational Checks.......................
Page 7 5.5 R1 Series Rotary Disc Header ........................ 199 5.5.1 Attaching R1 Series Rotary Disc Header..................199 5.5.2 Connecting R1 Series Rotary Disc Header Hydraulic and Electrical Systems – M2170 Windrower....206 5.5.3 Connecting R113 Rotary Disc Header Hydraulic and Electrical Systems – M2260 Windrower ....209 Auger/Rotary Disc/Draper-Ready Configuration –...
Page 9: Chapter 1: Safety
Chapter 1: Safety Understanding and consistently following these safety procedures will help to ensure the safety of those operating the machine and of bystanders. 1.1 Safety Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine. This symbol means: •...
Page 10: Signal Words
SAFETY 1.2 Signal Words Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words, IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines: DANGER Indicates an imminently hazardous situation that, if it is not prevented, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if it is not prevented, could result in death or serious injury.
Page 11: General Safety
SAFETY 1.3 General Safety Operating, servicing, and assembling machinery presents several safety risks. These risks can be reduced or eliminated by following the relevant safety procedures and wearing the appropriate personal protective equipment. CAUTION The following general farm safety precautions should be part of your operating procedure for all types of machinery.
Page 12 SAFETY • Wear close-fitting clothing and cover long hair. NEVER wear dangling items such as hoodies, scarves, or bracelets. • Keep all shields in place. NEVER alter or remove safety equipment. Ensure that the driveline guards can rotate independently of their shaft, and that they can telescope freely.
Page 13: Hydraulic Safety
SAFETY 1.4 Hydraulic Safety Because hydraulic fluid is under extreme pressure, hydraulic fluid leaks can be very dangerous. Follow the proper safety procedures when inspecting hydraulic fluid leaks and servicing hydraulic equipment. • Always place all hydraulic controls in NEUTRAL before leaving the operator’s seat.
Page 14: Tire Safety
SAFETY 1.5 Tire Safety Understand the risks of handling tires before performing maintenance tasks. WARNING • A tire can explode during inflation, causing serious injury or death. • Follow the proper procedures when mounting a tire. Failure to do so can produce an explosion, causing serious injury or death.
Page 15: Battery Safety
SAFETY 1.6 Battery Safety Working with lead-acid vehicle batteries presents several safety risks. WARNING • Keep all sparks and flames away from batteries. The electrolyte fluid in the battery cells emits an explosive gas which can build up over time. •...
Page 16: Welding Precautions
SAFETY 1.7 Welding Precautions Understand these critical precautions before attempting to weld anything on the windrower. IMPORTANT: If the procedures below are not followed, the windrower’s electronic components may be damaged. Some components may only be partially damaged, which would result in some electrical components failing in an intermittent way. Such faults are very difficult to diagnose reliably.
Page 17 SAFETY • Firewall extension module (A) Two connectors: P227 and P226 Location: Behind the cab, near the header lift/fan manifold To disconnect a connector, press center red tab (B), to release the latch, then lift the latch and pull the connector away from the module.
Page 18 SAFETY • Roof connectors (A) Four connectors: C10, C12, C13, and C14 Location: Under the cab at the base of the left cab post NOTE: To disconnect circular Deutsch connectors, rotate the outer collar counterclockwise. IMPORTANT: To connect circular Deutsch connectors without bending the pins, fully align the plug with the receptacle before pressing the connector in.
Page 19 SAFETY • Air conditioning (A/C) box connectors (A) Two connectors: C15 and C16 Location: Rear of the A/C box NOTE: To disconnect circular Deutsch connectors, rotate the outer collar counterclockwise. IMPORTANT: To connect circular Deutsch connectors without bending the pins, fully align the plug with the receptacle before pressing the connector in.
Page 20: Engine Safety
SAFETY 1.8 Engine Safety Operating, maintaining, and servicing an engine presents several safety risks. These risks can be reduced or eliminated by following the relevant safety recommendations. WARNING Do NOT use aerosol starting aids such as ether when attempting to start the engine. Use of these substances could result in an explosion.
Page 21: Engine Electronics
SAFETY 1.8.2 Engine Electronics The engine control module (ECM) is a sensitive piece of equipment, which can be damaged if the proper safety procedures are not followed. The ECM also regulates various aspects of engine performance, which can affect the safe use of the machine.
Page 22: Safety Signs
SAFETY 1.9 Safety Signs Safety signs are decals placed on the machine where there is a risk of personal injury, or where the Operator should take extra precautions before operating the controls. They are usually yellow. • Keep safety signs clean and legible at all times. •...
Page 23: Chapter 2: Unloading Windrower
Chapter 2: Unloading Windrower The windrower will need to be unloaded from the trailer with a forklift before it can be assembled. DANGER The equipment used to unload the shipment must meet or exceed the specifications listed below. Using inadequate equipment may result in damage to the equipment and/or personal injury.
Page 24 10. Check the windrower for shipping damage. Check the rest of the shipment for missing parts. 11. In case of shipping damage or missing parts, confirm that the serial number matches the one written on the shipping manifest. If it does, contact MacDon immediately to make a claim. 262175...
Page 25: Chapter 3: Assembling Windrower
Chapter 3: Assembling Windrower Once the windrower has been unloaded, assembly can begin. 3.1 Lowering Steps Lowering the steps allows safe and easy access to the cab. 1. Locate the left cab-forward steps. Remove and discard stop bolt and nut (A). 2.
Page 26: Retrieving Ignition Keys And Checking Shipped Parts
ASSEMBLING WINDROWER 3.2 Retrieving Ignition Keys and Checking Shipped Parts Make sure you have received all of the parts necessary for assembling the windrower. 1. From the document package that contained this manual: • One set of ignition keys (A) (MD #134717) •...
Page 27 ASSEMBLING WINDROWER Figure 3.5: Parts Supplied in Tool Box NOTE: The tool box contains the parts needed to set up the walking beam and caster wheels, and to install the windshield access step. 262175 Revision A...
Page 28 ASSEMBLING WINDROWER Table 3.1 Parts Supplied in Tool Box Part Description Quantity Number This anti–shimmy arm is shipped assembled for RIGHT side of the walking — beam using one arm (1), bolt (A), and nut (B). This anti–shimmy arm is shipped assembled for LEFT side of the walking —...
Page 29 ASSEMBLING WINDROWER 4. Confirm the cab contains all of the parts listed in Table 3.2, page Figure 3.6: Parts Supplied in Cab NOTE: The cab contains slow-moving vehicle signs for the mirror arm and the walking beam, and nuts for the drive wheels. Table 3.2 Parts Supplied in Cab Part Description...
Page 30 ASSEMBLING WINDROWER Figure 3.7: Large Loose Parts 5. Confirm windshield access step (A) was shipped attached to railing. 6. In most cases, caster wheels (B) are shipped partially installed on the windrower. If they were shipped detached from the windrower, retrieve them from the shipment now. 262175 Revision A...
Page 31: Installing Caster Wheels
ASSEMBLING WINDROWER 3.3 Installing Caster Wheels The windrower’s caster wheels may have been shipped removed from the windrower. They will need to be installed now. If the caster wheels are already installed, proceed to 3.4 Installing Drive Wheels, page DANGER Ensure that all bystanders have cleared the area.
Page 32 ASSEMBLING WINDROWER 4. Remove banding and blocking (A) securing the walking beam to the frame. Figure 3.9: Walking Beam Secured to Frame 5. Approach the front of the windrower with a forklift. Slide the forks under the frame. IMPORTANT: Ensure that the forks do NOT contact fuel tank (A). Ensure that the forks lift ONLY the windrower’s frame.
Page 33 ASSEMBLING WINDROWER 10. Attach sling (A) on caster assembly (B) to a suitable lifting device. 11. Tilt walking beam (C) and maneuver caster assembly (B) so that spindle (D) can be installed onto walking beam (C). Figure 3.12: Caster Assembly Ready for Installation 12.
Page 34: Installing Drive Wheels
ASSEMBLING WINDROWER 3.4 Installing Drive Wheels A drive wheel includes a rim and a bar or turf tire, depending on the application. The windrower is shipped with the drive wheels unattached. They will need to be installed on the windrower. DANGER Ensure that all bystanders have cleared the area.
Page 35 ASSEMBLING WINDROWER 4. Remove and discard shipping shoe (A) and its mounting hardware (B) from both wheel legs (C). 5. Clean the mounting surface on the wheel drive and the rim. Figure 3.16: Wheel Leg Shipping Shoe 6. Position lifting device (A) under the wheel as shown. Raise the wheel slightly.
Page 36 IMPORTANT: Figure 3.18: Tightening Sequence – 10-Bolt Wheel Only use lug nuts (MD #205397) specified by MacDon. 11. Repeat the tightening sequence two additional times. Ensure that the specified torque is achieved each time.
Page 37: Repositioning Right Leg
ASSEMBLING WINDROWER 3.5 Repositioning Right Leg The right cab-forward leg must be changed from the shipping configuration to the field configuration. DANGER Ensure that all bystanders have cleared the area. IMPORTANT: Do NOT open the right cab-forward door while the right leg is in the shipping configuration. If the door contacts the leg, the door glass may shatter, or the door seals may be damaged.
Page 38 ASSEMBLING WINDROWER 6. Remove and retain the following from the frame for reinstallation in Step 11, page • Two M20 x 500 leg pin bolts (A) • Four washers (B) • Two M20 nuts (C) Figure 3.22: Windrower Right Leg Bolts 7.
Page 39 ASSEMBLING WINDROWER 9. Move the leg outward to expose hole (A) in the frame. Figure 3.24: Right Leg Ready to Move 10. Align the holes at the pin locations. Use slide hammer (B) to reinstall pins (A). If necessary, adjust the jack to prevent damage to the outer edges of the pins.
Page 40 ASSEMBLING WINDROWER Figure 3.26: Right Leg Pins Installed 11. Secure the pins with M20 x 500 leg pin bolts (A), washers (B), and M20 nuts (C). 12. Tighten nuts (C) to 136 Nm (100 lbf·ft). 13. Lower the pallet jack. Remove the pallet jack from the work area. 14.
Page 41: Repositioning Casters And Installing Anti-Shimmy Dampeners
ASSEMBLING WINDROWER 3.6 Repositioning Casters and Installing Anti-Shimmy Dampeners The caster wheels will need to be repositioned and the anti-shimmy dampeners will need to be installed before the windrower can be operated. The anti-shimmy dampeners prevent the caster wheels from rotating too quickly. DANGER Ensure that all bystanders have cleared the area.
Page 42 ASSEMBLING WINDROWER Table 3.3 Walking Beam Parts in Tool Box (continued) Part Description Quantity Number WASHER – FLAT REG M24 – 300HV – AA1J 136367 WASHER – HARD L9SPCL 5/8 – 82/85HR15N – AB0C 120901 NUT – HEX FLG TECH LK M16 X 2 – 10 – AA1J 152520 NUT –...
Page 43 ASSEMBLING WINDROWER 5. Remove and retain the following parts from the walking beam: • Four M24 x 60 bolts (MD #136366) and M24 washers (A) (MD #136367) NOTE: The M24 bolts and M24 washers are the same as the ones supplied in the tool box. •...
Page 44 ASSEMBLING WINDROWER 11. Tighten the hardware as follows: Snug bottom bolts (A), then snug rear bolts (B). b. Torque rear bolts (B) to 757 Nm (560 lbf·ft). Torque bottom bolts (A) to 757 Nm (560 lbf·ft). IMPORTANT: Torque the bolts again after the first five hours of operation, and then once more after ten hours of operation.
Page 45 ASSEMBLING WINDROWER 15. Secure the barrel end of anti-shimmy dampener (A) (MD #202898) to the forward hole in support (B) with one M16 x 75 bolt (C) (MD #181511) and one M16 nut (D) (MD #152520). Install the bolt from under the support. Do NOT fully tighten the hardware yet.
Page 46: Installing Windshield Access Step
ASSEMBLING WINDROWER 3.7 Installing Windshield Access Step The windshield access step will need to be installed onto the railing of the windrower’s right cab-forward side platform. 1. Remove windshield access step (A) from the shipping location on the right platform. Remove packing materials (B) from the step and the railing.
Page 47: Positioning Mirror Arms
ASSEMBLING WINDROWER 3.8 Positioning Mirror Arms The mirror arms must be moved to the field position. Figure 3.42: Mirror Arm Swiveled into Field Position 1. Loosen retaining nut (A) and pivot nut (B) on support arm (C). Swivel the support arm cab-forward by 90°. IMPORTANT: Do NOT allow any wiring harness to get caught in the swivel mechanism (D).
Page 48: Installing Slow Moving Vehicle Signs
ASSEMBLING WINDROWER 3.9 Installing Slow Moving Vehicle Signs Slow moving vehicle (SMV) signs let other drivers know that the windrower is not capable of moving at a high speed. The signs will need to be installed on the windrower. Figure 3.43: SMV Signs 1.
Page 49 ASSEMBLING WINDROWER Figure 3.44: SMV Signs Installed 3. On the right mirror arm, attach sign (A) to bracket (B) using two bolts (C), washers (D), and nuts (E). IMPORTANT: Ensure that the SMV sign does NOT cover the brake light. 4.
Page 50: Replacing Speed Identification Symbol Decal - For Windrowers Used In The United States Of America Only
ASSEMBLING WINDROWER 3.10 Replacing Speed Identification Symbol Decal – For Windrowers used in the United States of America only The speed identification symbols will need to be installed on windrowers intended for use in the United States of America. 1. Retrieve 30 mile/h decal (A) (MD #208900) from the document package that contained this manual.
Page 51: Installing Rear Ballast Package - For Use With Draper Headers Only
ASSEMBLING WINDROWER 3.11 Installing Rear Ballast Package – For use with Draper Headers Only Ballast must be added to the aft end of the windrower when it is paired with a heavy header. NOTE: If pairing the windrower with an auger or rotary disc header, skip this procedure. 1.
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Page 56: Lubricating Windrower
ASSEMBLING WINDROWER 3.12 Lubricating Windrower The windrower should have been greased at the factory, but the grease fittings will need to be inspected to ensure that they are properly lubricated. Ensure that the grease fittings indicated in the illustration below are lubricated. A single pump of grease should be sufficient to confirm that the fitting has been lubricated.
Page 57: Chapter 4: Performing Predelivery Checks
Chapter 4: Performing Predelivery Checks All pre-delivery and operational checks must be completed before the windrower is delivered to the customer. 1. Perform the predelivery checks listed in the Predelivery Checklist, page 255. Make adjustments to the windrower only if absolutely necessary and only in accordance with the instructions in this manual. 2.
Page 58: Checking Engine Air Intake
PERFORMING PREDELIVERY CHECKS 2. Locate windrower serial number plate (A) on the left side of the main frame. Record the serial number on the Predelivery Checklist, page 255. 3. Confirm that the serial numbers match the shipping manifest or work order. Figure 4.2: Windrower Serial Number Location 4.1.2 Checking Engine Air Intake The engine air intake must be clear and all its components properly secured for the engine to work correctly.
Page 59: Checking And Adding Engine Oil
PERFORMING PREDELIVERY CHECKS 3. M2170: Ensure that clamps (A) and clamp (B) on the turbocharger intake duct are secure. Clamp (B) is secure when screw tip (C) extends beyond the housing and Belleville washers (D) are almost flat. Figure 4.4: Constant Torque Clamps – M2170 4.
Page 60: Checking And Adding Hydraulic Oil
PERFORMING PREDELIVERY CHECKS 3. Remove the dipstick again. Check the oil level. The oil level should be between the LOW (L) and HIGH (H) marks on the dipstick. If the oil level is below the LOW mark, oil will need to be added to the crankcase.
Page 61 PERFORMING PREDELIVERY CHECKS Checking hydraulic oil level 1. Locate sight glass (A) on the right side of the hydraulic fluid tank. NOTE: The sight glass allows the Operator to visually inspect the oil level and its quality. The sight glass can be inspected while the hood is closed.
Page 62: Checking Fuel Separator
PERFORMING PREDELIVERY CHECKS 4.1.5 Checking Fuel Separator The fuel separator removes water and sediment from the fuel to prevent damage to the engine. It will need to be inspected to ensure that it is clean. 1. Place a container under filter drain valve (A). 2.
Page 63: Checking Engine Gearbox Lubricant Level And Adding Lubricant - M2170 Windrowers
Figure 4.13: Coolant Recovery Tank Cap and MAX COLD Fill Line 4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant – M2170 Windrowers Ensure that the gearbox lubricant level is correct in order to maximize the service life of its components.
Page 64: Checking Engine Gearbox Lubricant Level And Adding Lubricant - M2260 Windrowers
PERFORMING PREDELIVERY CHECKS 4. If lubricant is needed, remove breather cap (A) and add lubricant until it runs out of the level check port. NOTE: For oil requirements, refer to the inside back cover. Figure 4.15: Gearbox Lubricant Filler 5. Replace oil level check plug (A) and the breather cap, and tighten both.
Page 65: Checking Air Conditioning Compressor Belts
PERFORMING PREDELIVERY CHECKS 2. To check the gearbox oil level, remove dipstick (A) located next to the breather cap tube and wipe it clean. 3. Reinsert the dipstick into the gearbox fully to get a clean level reading. Remove the dipstick again and check the level;...
Page 66: Starting Engine
PERFORMING PREDELIVERY CHECKS 4.1.10 Starting Engine Once the other predelivery checks have been completed, the engine can be started. The windrower’s computer will allow the engine to be started only when certain safety conditions have been met. DANGER • Start the engine only when the windrower is in a well-ventilated space. •...
Page 67 PERFORMING PREDELIVERY CHECKS 2. Ensure that cab-forward or engine-forward directional lock (A) at the base of the steering column is engaged. Figure 4.20: Direction Locks 3. Move GSL (A) into PARK (C). 4. Turn the steering wheel until it locks. IMPORTANT: Do NOT attempt to force the wheel out of the locked position or damage to the steering system may occur.
Page 68 PERFORMING PREDELIVERY CHECKS 7. Press HORN button (A) three times. 8. Turn IGNITION switch (B) to the ON position. ™ HarvestTouch Display (C) will light up. Wait for WAIT TO START (WTS) symbol (D) to disappear. IMPORTANT: Over-crank protection symbol (E) will appear if the starter has been disabled due to overheating.
Page 69 PERFORMING PREDELIVERY CHECKS NOTE: If the engine is started when the ambient temperature is below 5°C (40°F), the engine will cycle through a period during which it will sound as though it is struggling to stay running. This is the engine’s warm-up mode. The throttle will be unresponsive while the engine is in warm-up mode.
Page 70: Troubleshooting Engine Starting Problems
Faulty fuel injectors • Contact a MacDon Dealer or MacDon Product Support • Check diesel exhaust fluid (DEF) coolant hose routing, ensure the Aftertreatment error on start up coolant pressure lines, marked with red cable ties, are connected together, and not crossed with the return line.
Page 71: Checking And Adding Wheel Drive Lubricant - 10 Bolt Wheels
PERFORMING PREDELIVERY CHECKS 4.1.11 Checking and Adding Wheel Drive Lubricant – 10 Bolt Wheels The lubricant level in the windrower’s wheel drives can be inspected through the lubricant ports. DANGER To prevent bodily injury or death from the unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
Page 72: Checking Tire Pressure
PERFORMING PREDELIVERY CHECKS 1. Park the windrower on level ground. 2. Rotate the wheel drive until fill/drain plug (A) is at the 12 o’clock position and check plug (B) is at the 3 o’clock position as shown. 3. Shut down the engine, and remove the key from the ignition.
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Page 77 • A R113 SP Rotary Disc Header is compatible with an M2170 or M2260 Windrower. • A R116 SP Rotary Disc Header is compatible with an M2170 Windrower, but not an M2260 Windrower. • A R216 Grass Seed Header is compatible with an M2260 Windrower, but not an M2170 Windrower.
Page 78: Performing Operational Checks
PERFORMING PREDELIVERY CHECKS 4.2 Performing Operational Checks Once the predelivery checklist has been completed, the operating characteristics of the windrower will need to be inspected. 1. Perform the operational check procedures provided in this chapter and fill out the relevant items in the Predelivery Checklist, page 255.
Page 79: Checking Harvesttouch ™ Display Status Screen And Auto Lights
PERFORMING PREDELIVERY CHECKS 7. Shut down the engine and perform the following safety system checks: Open the hood. b. Pry the steering interlock away from pintle arms (A) by inserting a wedge or a pry bar between one of interlock channels (B) and the pintle arm. Insert a wooden block approximately 19 mm (3/4 in.) thick between the opposite channel and the pintle arm so that the interlock channel is clear of the pintle arm.
Page 80 2. Open the cab door, turn the IGNITION switch to the ON ™ position, and confirm that the HarvestTouch Display boots up and shows the MacDon logo. 3. Start the engine. For instructions, refer to 4.1.10 Starting Engine, page Display – Boot-Up ™...
Page 81: Checking Harvesttouch ™ Display Gauges
PERFORMING PREDELIVERY CHECKS 6. Press LIGHT switch (A) to turn on the headlights. 7. Shut down the engine. Leave the cab, but do NOT turn off ™ the headlights. Confirm that the HarvestTouch Display, the headlights, and the egress light shut off after 3 minutes. Figure 4.32: Headlight Switch ™...
Page 82: Setting Language
PERFORMING PREDELIVERY CHECKS 4. If a header is attached to the windrower, confirm that header page (A) appears. 5. Confirm red park symbol (B) is lit. 6. Confirm the following gauges appear: • Engine rpm (C) • Fuel gauge (D) •...
Page 83 PERFORMING PREDELIVERY CHECKS 3. Select DISPLAY (A). ™ Figure 4.37: HarvestTouch Display Setup Menu 4. Select LANGUAGE (A). ™ Figure 4.38: HarvestTouch Display Setup Menu 5. Select a language (A). 6. To save the changes, select checkmark (B). ™ Figure 4.39: HarvestTouch Display Language Page 262175 Revision A...
Page 84: Setting Units Of Measurement
PERFORMING PREDELIVERY CHECKS 4.2.5 Setting Units of Measurement ™ The units of measurement can be set in the HarvestTouch Display SETUP menu. 1. Select MENU (A). ™ Figure 4.40: HarvestTouch Display 2. Select SETUP (A). ™ Figure 4.41: HarvestTouch Display Menu 3.
Page 85: Setting Time And Date
PERFORMING PREDELIVERY CHECKS 4. Select UNITS (A). Figure 4.43: Display Menu 5. Select a unit of measurement (A). Figure 4.44: Units Page 4.2.6 Setting Time and Date ™ The time and date can be set in the HarvestTouch Display SETUP menu. 1.
Page 86 PERFORMING PREDELIVERY CHECKS 2. Select SETUP (A). ™ Figure 4.46: HarvestTouch Display Menu 3. Select DISPLAY (A). ™ Figure 4.47: HarvestTouch Display Setup Menu 4. Select DATE/TIME (A). ™ Figure 4.48: HarvestTouch Display Menu 262175 Revision A...
Page 87 PERFORMING PREDELIVERY CHECKS 5. Select one of the following: • To change the time, select time field (A). Proceed to Step 6, page • To change the date, select date field (B). Proceed to Step 8, page Figure 4.49: Date/Time Page 6.
Page 88: Setting Windrower Tire Size And Wheel Type
PERFORMING PREDELIVERY CHECKS 4.2.7 Setting Windrower Tire Size and Wheel Type ™ The windrower tire size and wheel type can be set in the HarvestTouch Display SETUP menu. 1. Select MENU (A). ™ Figure 4.52: HarvestTouch Display 2. Select SETUP (A). ™...
Page 89: Checking Engine Speed
PERFORMING PREDELIVERY CHECKS 4. Select WHEEL DRIVE (A). Figure 4.55: Windrower Menu 5. Select drive tires (A) currently installed on the windrower. 6. If the windrower is equipped with the power wheel option, enable HIGH TORQUE FINAL DRIVES (B) (shown disabled). NOTE: If the drive wheel rims have 12 mounting nuts each, then the windrower is equipped with the power wheel option.
Page 90: Checking Selective Catalytic Regeneration Conditioning Mode
PERFORMING PREDELIVERY CHECKS ™ 4. Check engine speed (A) on the HarvestTouch Display. Compare the current engine speed to the value in the table below. 5. Move the throttle to its highest possible setting. ™ 6. Check engine speed (A) on the HarvestTouch Display.
Page 91 PERFORMING PREDELIVERY CHECKS 1. Select menu (A). ™ Figure 4.59: HarvestTouch Display 2. Select EMISSIONS (A). ™ Figure 4.60: HarvestTouch Display 3. To turn off SCR conditioning inhibit mode, select and hold INHIBIT icon (A) for 3 seconds. Highlighted SCR CONDITIONING INHIBIT icon (B) will turn off.
Page 92: Checking Exterior Lights
PERFORMING PREDELIVERY CHECKS 4.2.10 Checking Exterior Lights The windrower’s exterior lighting system consists of the following: field lights, swath lights, road lights, hazard lights, high/ low beams, turn signals, and the rotary beacon. Any plastic film over these lights will need to be removed. All parts of the exterior lighting system will need to be checked for functionality.
Page 93 PERFORMING PREDELIVERY CHECKS 1. For models with LED lighting: remove the plastic film from the LED lighting. 2. Rotate the operator’s seat to the cab-forward position. 3. Press FIELD LIGHT switch (A). 4. Ensure that front field lights (B), rear field lights (C), and rear swath lights (D) are functional.
Page 94 PERFORMING PREDELIVERY CHECKS 5. Press ROAD LIGHT switch (A). Ensure that front road lights (B) and rear red tail/brake lights (C) are functional. 6. Press HIGH/LOW switch (D). Ensure that lights (B) are functional. 7. Press TURN SIGNAL switches (E) on the console. Ensure that amber lights (F) are functional.
Page 95 PERFORMING PREDELIVERY CHECKS 10. Rotate the operator’s seat to the engine-forward position. 11. Press ROAD LIGHT switch (A). Ensure that front road lights (B) and rear red tail/brake lights (C) are functional. 12. Press HIGH/LOW switch (D). Ensure that lights (B) are functional.
Page 96: Checking Horn
PERFORMING PREDELIVERY CHECKS 16. Push BEACON switch (A). Ensure that amber beacons (B) are functional. 17. Press BEACON switch (A) to shut off the beacons. Figure 4.65: Beacons 4.2.11 Checking Horn The horn is a safety device for notifying other people of the windrower’s presence. The functionality of the horn will need to be verified.
Page 97: Checking Interior Lights
PERFORMING PREDELIVERY CHECKS 4.2.12 Checking Interior Lights Interior lights provide visibility within the cab. The functionality of the interior lights will need to be verified. 1. Open the cab door. Confirm that interior light (A) turns on. 2. Enter the cab and close the door. Confirm that interior light (A) darkens.
Page 98 PERFORMING PREDELIVERY CHECKS 1. Clear all bystanders from the area. 2. Start the engine. Allow the engine to reach operating temperature. 3. If the windrower has not been operated in the past seven days, refresh the A/C system as follows: Press + (A) on the FAN SPEED switch to start the fan.
Page 99: Checking Radio And Activating Bluetooth Feature
PERFORMING PREDELIVERY CHECKS ® 4.2.14 Checking Radio and Activating Bluetooth Feature The windrower is factory-equipped with a Bluetooth ® -enabled radio and CD/DVD player. The functionality of the radio’s features will need to be verified. Radio (A) and two speakers (B) are factory-installed in the cab headliner.
Page 100 PERFORMING PREDELIVERY CHECKS 2. To activate the Bluetooth ® feature: Press POWER button (A) to turn the radio on. b. Press and hold VOL/SEL knob (B) for 2 seconds. The menu will appear on screen (C). Rotate VOL/SEL (B) to highlight the BT SET menu and press the VOL/SEL knob to select it.
Page 101: Checking Manuals
PERFORMING PREDELIVERY CHECKS 4.3 Checking Manuals MacDon includes manuals with every windrower to provide information on the windrower’s safe operation and maintenance. The presence of the manuals in the windrower’s manual storage case will need to be verified. Manuals are stored in manual storage cases (A) behind the operator’s seat.
Page 102: Performing Final Steps
PERFORMING PREDELIVERY CHECKS 4.4 Performing Final Steps Once the Predelivery Checklist and the operational checks have been completed, the windrower cab will need to be prepared for its Operator, and any remaining kits will need to be installed. ™ 1. After the predelivery checks are complete, remove the plastic covering from HarvestTouch Display and the seats.
Page 103: Chapter 5: Attaching Headers To Windrower
5.1.1 Attaching Forming Shield to Windrower If the windrower will be paired with a MacDon A40DX Auger Header equipped with a conditioner, then the forming shield should be installed on the windrower. The forming shield is not required if the windrower will be paired with an A40DX GSS Auger Header, though it can be useful for crops such as radishes.
Page 104 ATTACHING HEADERS TO WINDROWER 6. Position forming shield (A) under the windrower frame as shown. 1016376 Figure 5.3: Forming Shield under Windrower Frame 7. Attach the forming shield to spacer (A) on the windrower leg using retained clevis pin (B) and lynch pin (C). 8.
Page 105: Attaching A40Dx Auger Header
ATTACHING HEADERS TO WINDROWER 9. Lift the aft end of the forming shield and attach straps (B) to pins (A) on the windrower frame. 10. Install washer and hairpin to secure the strap. Use the middle hole and adjust the height to suit the crop. Figure 5.5: Forming Shield Strap 11.
Page 106 ATTACHING HEADERS TO WINDROWER 3. Remove hairpin (A) from pin (B). Remove the pin from header supports (C). Repeat this step at the opposite side of the header. 4. Start the engine. Figure 5.7: Header Support 262175 Revision A...
Page 107 ATTACHING HEADERS TO WINDROWER Figure 5.8: Float Removal 5. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 108 ATTACHING HEADERS TO WINDROWER 6. Prepare the center-link as follows: • If not equipped with the Center-Link Alignment kit: Relocate pin (A) in the frame linkage as needed to raise center-link (B) until the hook is above the attachment pin on the header. •...
Page 109 ATTACHING HEADERS TO WINDROWER 9. Windrowers equipped with the Center-Link Alignment kit: Press HEADER TILT UP (A) or HEADER TILT DOWN (B) switches on the GSL to extend or retract the center-link cylinder until hook (C) is aligned with the header attachment pin.
Page 110 ATTACHING HEADERS TO WINDROWER 11. Press HEADER UP switch (A) to raise the header to its maximum height. NOTE: If one end of the header does NOT fully rise, rephase the lift cylinders as follows: Press and hold HEADER UP switch (A) until both cylinders stop moving.
Page 111 ATTACHING HEADERS TO WINDROWER 15. Remove the lynch pin from clevis pin (A) in stand (B). 16. Hold stand (B) and remove clevis pin (A). 17. Move the stand to its storage position by inverting it and positioning it onto the bracket as shown. Reinsert clevis pin (A) and secure it with the lynch pin.
Page 112 ATTACHING HEADERS TO WINDROWER 20. Select FLOAT ADJUST (A). ™ Figure 5.19: HarvestTouch Display 262175 Revision A...
Page 113 ATTACHING HEADERS TO WINDROWER Figure 5.20: Float Adjustment 21. Select switch (A), so that it turns green, to activate the float. 22. If not already set up, set the float as follows: The float preset, which is selected using the operator’s console, is displayed at location (B). Confirm if the desired preset is selected.
Page 114: Connecting A40Dx Auger Header Hydraulic And Electrical Systems
ATTACHING HEADERS TO WINDROWER 5.1.3 Connecting A40DX Auger Header Hydraulic and Electrical Systems The header’s hydraulic and electrical multicoupler will need to be connected to the windrower. DANGER To prevent bodily injury or death from the unexpected start-up of the machine, always stop the engine and remove the key from the ignition before making adjustments to the machine.
Page 115 ATTACHING HEADERS TO WINDROWER 6. Insert hose support (B) into hole (A) in the windrower’s left leg. Route header hose bundle (C) under the windrower to the hydraulic and electrical couplers. Figure 5.23: Multicoupler 7. Clean the multicouplers and receptacles to prevent contamination of the hydraulic system.
Page 116 NOTE: Hose quick disconnect (C) is present only on the following configurations: • M2170 Windrowers equipped with the R1 Series Hydraulic Drive kit (MD #B6845) • M2260 Windrowers configured for draper or auger headers Figure 5.25: Knife Pressure Hose Positions...
Page 117: Detaching A40Dx Auger Header
ATTACHING HEADERS TO WINDROWER 14. Push latch (A) to unlock platform (B). 1015478 Figure 5.27: Left Platform 15. Pull platform (A) toward the cab until it stops and the latch is engaged. 16. If this is the first time the header is connected to the windrower, calibrate the header.
Page 118 ATTACHING HEADERS TO WINDROWER 1. Clear all bystanders from the area. 2. Start the engine, and press HEADER UP button (A) on the ground speed lever (GSL) to raise the header to maximum height. 3. If one end of the header does NOT rise fully, rephase the cylinders as follows: Press and hold HEADER UP (A) switch until both cylinders stop moving.
Page 119 ATTACHING HEADERS TO WINDROWER 7. Lower stand (A) by pulling clevis pin (B), inverting the stand and relocating it on the bracket. Reinsert pin (B) and secure it with the hairpin. Figure 5.32: Header Stand 8. Windrowers with self-aligning center-link: Release center- link latch (A).
Page 120 ATTACHING HEADERS TO WINDROWER Figure 5.35: Float Removal 11. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 121 ATTACHING HEADERS TO WINDROWER 12. Lower the header fully using HEADER DOWN switch (A). 13. Press HEADER TILT switches (B), as needed, on the GSL to release the load on center-link. Figure 5.36: GSL 14. Windrowers with self-aligning center-link: Press REEL UP switch (A) to disengage the center-link from the header.
Page 122 ATTACHING HEADERS TO WINDROWER 16. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 17. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.39: Left Platform 18.
Page 123 ATTACHING HEADERS TO WINDROWER 20. Pull platform (A) toward the cab until it stops and the latch is engaged. Figure 5.42: Left Platform 21. Remove hose support (A) from the windrower’s left leg. Figure 5.43: Multicoupler 22. Place hydraulics/electrical bundle (A) in the storage position on the header.
Page 124: Removing Forming Shield From The Windrower
ATTACHING HEADERS TO WINDROWER 25. Reinstall clevis pin (B) into header support (C) and secure it with hairpin (A). Repeat this step at the opposite side. Figure 5.45: Header Support 5.1.5 Removing Forming Shield from the Windrower The forming shield controls the width and placement of the windrow. The instructions in this section will show you how to properly remove the forming shield from the windrower.
Page 125 ATTACHING HEADERS TO WINDROWER 7. Remove lynch pin (A) and clevis pin securing forming shield (B) to bolt and spacer (C). Repeat this step at the opposite side. 8. Dismount forming shield (B) from bolts and spacers (C). 9. Reattach the clevis pins and the lynch pins to the forming shield.
Page 126: D2 Sp Series Draper Header
ATTACHING HEADERS TO WINDROWER 5.2 D2 SP Series Draper Header To attach the header to the windrower, follow the procedures provided here in the order presented. 5.2.1 Attaching Draper Header Supports The draper header supports are required to attach the header to a windrower. DANGER To prevent bodily injury or death from the unexpected start-up of the machine, always stop the engine and remove the key from the ignition before making adjustments to the machine.
Page 127: Attaching D2 Sp Series Draper Header
ATTACHING HEADERS TO WINDROWER 3. Position draper header support (B) on windrower lift linkage (A). Reinstall clevis pin (C). NOTE: To ensure that the pin doesn’t snag the windrow, install the clevis pin on the outboard side of the draper header support.
Page 128 ATTACHING HEADERS TO WINDROWER 4. Before beginning this procedure, make sure both draper header supports (A) are either: • (B) Installed on the windrower lift linkages, or • (C) Installed in the header legs For instructions on installing the header supports onto the windrower, refer to 5.2.1 Attaching Draper Header Supports, page...
Page 129 ATTACHING HEADERS TO WINDROWER Figure 5.54: Float Removal 7. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 130 ATTACHING HEADERS TO WINDROWER 8. Prepare the center-link as follows: • If not equipped with the Center-Link Alignment kit: Relocate pin (A) in the frame linkage as needed to raise center-link (B) until the hook is above the attachment pin on the header. •...
Page 131 ATTACHING HEADERS TO WINDROWER 12. Windrowers equipped with the Center-Link Alignment kit: Press HEADER TILT UP (A) or HEADER TILT DOWN (B) switches on the GSL to extend or retract the center-link cylinder until hook (C) is aligned with the header attachment pin.
Page 132 ATTACHING HEADERS TO WINDROWER 14. Press HEADER UP switch (A) to raise the header to its maximum height. NOTE: If one end of the header does NOT fully rise, rephase the lift cylinders as follows: Press and hold HEADER UP switch (A) until both cylinders stop moving.
Page 133 ATTACHING HEADERS TO WINDROWER 17. Proceed as follows: • If the header supports are installed on the windrower: Install pin (B) through the header leg, engaging the header support in the lift linkage. Secure the pin with ring (A). • If the header supports are installed in the header: Secure windrower lift linkage (C) to header supports (D) using clevis pin (E) and hairpin (F).
Page 134 ATTACHING HEADERS TO WINDROWER 19. Start the engine, and press HEADER DOWN switch (A) on the GSL to fully lower the header. Figure 5.63: GSL 20. Select FLOAT ADJUST (A). ™ Figure 5.64: HarvestTouch Display 262175 Revision A...
Page 135 ATTACHING HEADERS TO WINDROWER Figure 5.65: Float Adjustment 21. Select switch (A), so that it turns green, to activate the float. 22. If not already set up, set the float as follows: The float preset, which is selected using the operator’s console, is displayed at location (B). Confirm if the desired preset is selected.
Page 136: Connecting Header Hydraulic And Electrical Systems
ATTACHING HEADERS TO WINDROWER 5.2.3 Connecting Header Hydraulic and Electrical Systems The header’s hydraulic hose multicoupler will need to be connected to the windrower. DANGER To prevent bodily injury or death from the unexpected start-up of the machine, always stop the engine and remove the key from the ignition before making adjustments to the machine.
Page 137 ATTACHING HEADERS TO WINDROWER 5. D215 Draper Headers: Pull hydraulic hose management system (A) towards the left outboard end of the header, disengage ball stud (B) from the cradle in support (C). Figure 5.68: Hydraulic Hose Management System – D215 6.
Page 138 NOTE: Hose quick disconnect (C) is present only on the following configurations: • M2170 Windrowers equipped with the R1 Series Hydraulic Drive kit (B6845) • M2260 Windrowers configured for draper or auger headers 14. Retrieve knife and reel drive multicoupler (A) from the hydraulic hose management system.
Page 139 ATTACHING HEADERS TO WINDROWER 17. Ensure that the hydraulic hose routing is as straight as possible. IMPORTANT: Straight routing will prevent abrasion damage to the hydraulic hoses. Figure 5.73: Hydraulic Multicouplers and Hose Routing 18. Push latch (A) to unlock platform (B). 1015478 Figure 5.74: Left Platform 19.
Page 140: Detaching D2 Sp Series Draper Header
ATTACHING HEADERS TO WINDROWER 5.2.4 Detaching D2 SP Series Draper Header The instructions in this section outline how to properly detach the header from the windrower. DANGER To prevent bodily injury or death from the unexpected start-up or fall of a raised machine, always stop the engine and remove the key before leaving the operator’s seat, and always engage the safety props before going under the machine for any reason.
Page 141 ATTACHING HEADERS TO WINDROWER 6. Remove and retain hairpin (D) and clevis pin (C) from header support (B) and windrower lift linkage (A). Repeat this step at the opposite side of the windrower. Figure 5.78: Header Leg and Windrower Lift Linkage Connected by Header Support 7.
Page 142 ATTACHING HEADERS TO WINDROWER Figure 5.81: Float Removal 10. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 143 ATTACHING HEADERS TO WINDROWER 11. Lower the header fully using HEADER DOWN switch (A). 12. Press HEADER TILT switches (B), as needed, on the GSL to release the load on center-link. Figure 5.82: GSL 13. Windrowers with self-aligning center-link: Press REEL UP switch (A) to disengage the center-link from the header.
Page 144 ATTACHING HEADERS TO WINDROWER 15. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 16. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.85: Left Platform 17.
Page 145 ATTACHING HEADERS TO WINDROWER 23. Route the draper drive/reel hose bundle back to storage position (A) on hydraulic hose management system (B). 24. Insert electrical connector into storage cup (C). Figure 5.88: Hydraulic Hose Management System 25. Push latch (A) to unlock platform (B). 1015478 Figure 5.89: Left Platform 26.
Page 146 ATTACHING HEADERS TO WINDROWER 27. Disconnect hose management system (A) from the windrower by pulling latch lever (B) to open the latch. Keep the latch open and move hose management system (A) away from the header with handle (C). Figure 5.91: Hydraulic Hose Management System 28.
Page 147: D1X And D1Xl Series Draper Headers
ATTACHING HEADERS TO WINDROWER 5.3 D1X and D1XL Series Draper Headers This section details the procedures necessary to physically attach a D1X or D1XL Series Draper Header to a windrower and to complete its hydraulic and electrical connections. 5.3.1 Attaching Draper Header Supports Draper header supports are required to attach the header to the windrower.
Page 148: Attaching D1X And D1Xl Series Draper Headers
ATTACHING HEADERS TO WINDROWER 1. Shut down the engine, and remove the key from the ignition. 2. Remove the hairpin from clevis pin (B) on draper header support (A). Remove clevis pin (B). Figure 5.95: Draper Header Support 3. Position draper header support (B) on windrower lift linkage (A).
Page 149 ATTACHING HEADERS TO WINDROWER 3. If the windrower was previously attached to an R216 Rotary Disc Header, make sure to remove the forming shield (not shown), including forming shield support brackets (A) and hardware (B) from both legs. You can store the brackets and hardware in the windrower tool box.
Page 150 ATTACHING HEADERS TO WINDROWER Figure 5.100: Float Removal 7. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 151 ATTACHING HEADERS TO WINDROWER 8. Prepare the center-link as follows: • If not equipped with the Center-Link Alignment kit: Relocate pin (A) in the frame linkage as needed to raise center-link (B) until the hook is above the attachment pin on the header. •...
Page 152 ATTACHING HEADERS TO WINDROWER 12. Windrowers equipped with the Center-Link Alignment kit: Press HEADER TILT UP (A) or HEADER TILT DOWN (B) switches on the GSL to extend or retract the center-link cylinder until hook (C) is aligned with the header attachment pin.
Page 153 ATTACHING HEADERS TO WINDROWER 14. Press HEADER UP switch (A) to raise the header to its maximum height. NOTE: If one end of the header does NOT fully rise, rephase the lift cylinders as follows: Press and hold HEADER UP switch (A) until both cylinders stop moving.
Page 154 ATTACHING HEADERS TO WINDROWER 19. Disengage the safety props on both lift cylinders as follows: Turn lever (A) away from the header to raise the safety prop until the lever locks into the vertical position. b. Repeat the previous step for the opposite cylinder. NOTE: If the safety prop will NOT disengage, raise the header to release the prop.
Page 155 ATTACHING HEADERS TO WINDROWER Figure 5.111: Float Adjustment 22. Select switch (A), so that it turns green, to activate the float. 23. If not already set up, set the float as follows: The float preset, which is selected using the operator’s console, is displayed at location (B). Confirm if the desired preset is selected.
Page 156: Connecting Header Hydraulic And Electrical Systems
ATTACHING HEADERS TO WINDROWER 5.3.3 Connecting Header Hydraulic and Electrical Systems The header’s hydraulic hose multicoupler will need to be connected to the windrower. DANGER To prevent bodily injury or death from the unexpected start-up of the machine, always stop the engine and remove the key from the ignition before making adjustments to the machine.
Page 157 ATTACHING HEADERS TO WINDROWER 5. D115X Draper Headers: Pull hydraulic hose management system (A) towards the left outboard end of the header, disengage ball stud (B) from the cradle in support (C). Figure 5.114: Hydraulic Hose Management System – D115X 6.
Page 158 NOTE: Hose quick disconnect (F) is present only on the following configurations: • M2170 Windrowers equipped with the R1 Series Hydraulic Drive kit (B6845) • M2260 Windrowers configured for draper or auger headers 14. Retrieve knife and reel drive multicoupler (A) from the hydraulic hose management system.
Page 159 ATTACHING HEADERS TO WINDROWER 17. Ensure that the hydraulic hose routing is as straight as possible. IMPORTANT: Straight routing will prevent abrasion damage to the hydraulic hoses. Figure 5.119: Hydraulic Multicouplers and Hose Routing 18. Push latch (A) to unlock platform (B). 1015478 Figure 5.120: Left Platform 19.
Page 160: Detaching D1X And D1Xl Series Draper Headers
ATTACHING HEADERS TO WINDROWER 5.3.4 Detaching D1X and D1XL Series Draper Headers The instructions in this section outline how to properly detach D1X and D1XL Series Draper Headers. DANGER To prevent bodily injury or death from the unexpected start-up or fall of a raised machine, always stop the engine and remove the key before leaving the operator’s seat, and always engage the safety props before going under the machine for any reason.
Page 161 ATTACHING HEADERS TO WINDROWER 6. Remove header leg pin (B) by removing hairpin (A) from header leg on both sides of the header. 7. Lower header stand (D) by pulling spring loaded pin (C). Release the spring pin to secure the lock stand. Figure 5.124: Header Leg and Header Stand 8.
Page 162 ATTACHING HEADERS TO WINDROWER Figure 5.127: Float Removal 11. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 163 ATTACHING HEADERS TO WINDROWER 12. Lower the header fully using HEADER DOWN switch (A). 13. Press HEADER TILT switches (B), as needed, on the GSL to release the load on center-link. Figure 5.128: GSL 14. Windrowers with self-aligning center-link: Press REEL UP switch (A) to disengage the center-link from the header.
Page 164 ATTACHING HEADERS TO WINDROWER 16. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 17. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.131: Left Platform 18.
Page 165 ATTACHING HEADERS TO WINDROWER 24. Route the draper drive/reel hose bundle back to storage position (A) on hydraulic hose management system (B). 25. Insert electrical connector into storage cup (C). Figure 5.134: Hydraulic Hose Management System 26. Push latch (A) to unlock platform (B). 1015478 Figure 5.135: Left Platform 27.
Page 166 ATTACHING HEADERS TO WINDROWER 28. Disconnect hose management system (A) from the windrower by pulling latch lever (B) to open the latch. Keep the latch open and move hose management system (A) away from the header with handle (C). Figure 5.137: Hydraulic Hose Management System 29.
Page 167: R2 Series Rotary Disc Header
ATTACHING HEADERS TO WINDROWER 5.4 R2 Series Rotary Disc Header This section details the procedures necessary to physically attach an R2 Series Rotary Disc Header to a windrower and to complete its hydraulic and electrical connections. 5.4.1 Attaching Forming Shield to the Windrower The forming shield determines the width and the placement of the windrow.
Page 168 ATTACHING HEADERS TO WINDROWER 7. Secure forming shield (C) to bolt and spacer (D) using clevis pin (B) and lynch pin (A). 8. Repeat Step 5, page 159 to Step 7, page 160 on the opposite side of the forming shield. Figure 5.142: Forming Shield Secured to Front of Windrower Legs 9.
Page 169: Attaching R2 Series Rotary Disc Header
ATTACHING HEADERS TO WINDROWER 10. Attach rubber strap (D) to straight pin (C) at the rear of the windrower leg. Secure it with washer (B) and lynch pin (A). 11. Repeat Step 9, page 160 to Step 10, page 161 at the opposite side of the forming shield.
Page 170 ATTACHING HEADERS TO WINDROWER 4. Lift header support (A), and place four 35 x 89 mm (2 x 4 in.) blocks (B) under both of the header supports. Ensure that the boot’s bottom edge (C) is parallel with the ground. NOTE: Do NOT stack blocks (B) crosswise;...
Page 171 ATTACHING HEADERS TO WINDROWER Figure 5.147: Float Removal 6. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 172 ATTACHING HEADERS TO WINDROWER 7. Prepare the center-link as follows: • If not equipped with the Center-Link Alignment kit: Relocate pin (A) in the frame linkage as needed to raise center-link (B) until the hook is above the attachment pin on the header. •...
Page 173 ATTACHING HEADERS TO WINDROWER 11. Windrowers equipped with the Center-Link Alignment kit: Press HEADER TILT UP (A) or HEADER TILT DOWN (B) switches on the GSL to extend or retract the center-link cylinder until hook (C) is aligned with the header attachment pin.
Page 174 ATTACHING HEADERS TO WINDROWER 13. Press HEADER UP switch (A) to raise the header to its maximum height. NOTE: If one end of the header does NOT fully rise, rephase the lift cylinders as follows: Press and hold HEADER UP switch (A) until both cylinders stop moving.
Page 175 ATTACHING HEADERS TO WINDROWER 17. Disengage the safety props on both lift cylinders as follows: Turn lever (A) away from the header to raise the safety prop until the lever locks into the vertical position. b. Repeat the previous step for the opposite cylinder. NOTE: If the safety prop will NOT disengage, raise the header to release the prop.
Page 176 ATTACHING HEADERS TO WINDROWER Figure 5.158: Float Adjustment 20. Select switch (A), so that it turns green, to activate the float. 21. If not already set up, set the float as follows: The float preset, which is selected using the operator’s console, is displayed at location (B). Confirm if the desired preset is selected.
Page 177: Connecting R2 Series Rotary Disc Header Hydraulic And Electrical Components - M2170 Windrower
ATTACHING HEADERS TO WINDROWER 24. Proceed as follows: • If you are attaching the header to an M2170 Windrower: 5.4.3 Connecting R2 Series Rotary Disc Header Hydraulic and Electrical Components – M2170 Windrower, page 169 • If you are attaching the header to an M2260 Windrower: 5.4.4 Connecting R2 Series Rotary Disc Header Hydraulic...
Page 178 ATTACHING HEADERS TO WINDROWER 4. Retrieve hydraulic hoses (A) from the header and route the hose bundle under the windrower frame. NOTE: Adding anti-seize compound to the hose holder pin will make future removal easier. 5. Insert pin (B) into hole (C) in the windrower frame. IMPORTANT: Route the hydraulic hoses as straight as possible, avoiding wear points that could damage the hoses.
Page 179 ATTACHING HEADERS TO WINDROWER 7. To connect hard-plumbed fittings, connect the hydraulic hoses to the windrower as follows: Connect disc pressure hose (A) (fitted with red cable tie [B]) to hard plumb fitting (C) (fitted with a red cable tie) and torque the connection to 215 Nm (159 lbf·ft). b.
Page 180 ATTACHING HEADERS TO WINDROWER 9. To connect quick couplers, connect the hydraulic hoses to a windrower with quick coupler fittings as follows: Connect disc pressure hose (A) to coupler (B). Torque the connection to 216 Nm (159 lbf·ft). b. Connect disc return hose (C) to coupler (D). Torque the connection to 216 Nm (159 lbf·ft).
Page 181 ATTACHING HEADERS TO WINDROWER 11. Connect main header harness (A) to adapter harness (B). 12. For headers equipped with the electric baffle control kit, connect electric baffle control harness (C) to adapter harness (D). Figure 5.166: Electrical Harness Connection at Center-Link 13.
Page 182: Connecting R2 Series Rotary Disc Header Hydraulic And Electrical Systems - M2260 Windrower
ATTACHING HEADERS TO WINDROWER 15. Clear all bystanders from the area. 16. Start the engine. 17. Extend center-link (A) fully. Ensure that there is some slack in harness (B). 18. Retract center-link (A) fully. Ensure that there is not an excessive amount of harness (B) hanging down.
Page 183: Auger/Rotary Disc/Draper-Ready Configuration - Quick Coupler Connections
ATTACHING HEADERS TO WINDROWER For rotary disc-only hard-plumbed configuration (A), refer to Rotary Disc-Only Configuration – Hard-Plumbed Connections, page 180 for instructions. Figure 5.171: Header Hydraulics Configuration – Rotary Disc-Ready with Hard-Plumbed Connections For rotary disc-ready configuration with quick couplers (A), Rotary Disc-Only Configuration –...
Page 184 ATTACHING HEADERS TO WINDROWER 2. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 3. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.173: Left Platform 4.
Page 185 ATTACHING HEADERS TO WINDROWER 7. Connect the hydraulic fittings to the hydraulic hoses as follows: NOTE: The two quick couplers and two elbow fittings are supplied in the Quick Coupler kit (B6277). Attach 90° elbow fitting (A) and 1 in. female coupler fitting (B) to disc pressure hose (C).
Page 186 ATTACHING HEADERS TO WINDROWER 9. For grass seed headers (GSS), connect the additional four hoses supplied with the grass seed version of the header as follows: Connect the hose with the green cable tie with female quick coupler (A) to coupler (B) on the windrower frame.
Page 187 ATTACHING HEADERS TO WINDROWER 11. Connect main header harness (A) to adapter harness (B). 12. For headers equipped with the electric baffle control kit, connect electric baffle control harness (C) to adapter harness (D). 13. For grass seed headers (GSS), connect actuator harness (C) to adapter harness (D).
Page 188: Rotary Disc-Only Configuration - Hard-Plumbed Connections
ATTACHING HEADERS TO WINDROWER 16. Clear all bystanders from the area. 17. Start the engine. 18. Extend center-link (A) fully. Ensure that there is some slack in harness (B). 19. Retract center-link (A) fully. Ensure that there is not an excessive amount of harness (B) hanging down.
Page 189 ATTACHING HEADERS TO WINDROWER 4. Retrieve hydraulic hoses (A) from the header and route the hose bundle under the windrower frame. NOTE: Adding anti-seize compound to the hose holder pin will make future removal easier. 5. Insert pin (B) into hole (C) in the windrower frame. IMPORTANT: Route the hydraulic hoses as straight as possible, avoiding wear points that could damage the hoses.
Page 190 ATTACHING HEADERS TO WINDROWER 7. For grass seed headers (GSS), connect the additional four hoses supplied with the grass seed version of the header as follows: Remove the plug (not shown) from drive manifold port R1. Install 45° fitting (A) in port R1. Connect hose (C) (blue cable tie) to fitting (A).
Page 191 ATTACHING HEADERS TO WINDROWER 9. Connect main header harness (A) to adapter harness (B). 10. For headers equipped with the electric baffle control kit, connect electric baffle control harness (C) to adapter harness (D). 11. For grass seed headers (GSS), connect actuator harness (C) to adapter harness (D).
Page 192: Rotary Disc-Only Configuration - Quick Coupler Connections
ATTACHING HEADERS TO WINDROWER 14. Clear all bystanders from the area. 15. Start the engine. 16. Extend center-link (A) fully. Ensure that there is some slack in harness (B). 17. Retract center-link (A) fully. Ensure that there is not an excessive amount of harness (B) hanging down.
Page 193 ATTACHING HEADERS TO WINDROWER 2. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 3. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.193: Left Platform 4.
Page 194 ATTACHING HEADERS TO WINDROWER 7. Connect the header’s hydraulic hoses to the windrower as follows: Connect disc pressure hose (A) to coupler (B) as shown. b. Connect disc return hose (C) to coupler (D) as shown. Connect case drain hose (E) to fitting (F), ensuring that the connection is oriented so that the relief valve points toward the ground.
Page 195 ATTACHING HEADERS TO WINDROWER 9. Free electrical harness (A) from adjustable strap (B). Figure 5.198: Electrical Harness Secured to Center-Link 10. Connect main header harness (A) to adapter harness (B). 11. For headers equipped with the electric baffle control kit, connect electric baffle control harness (C) to adapter harness (D).
Page 196: Detaching R2 Series Rotary Disc Header
ATTACHING HEADERS TO WINDROWER 14. Pull platform (A) toward the cab until it stops and the latch is engaged. Figure 5.201: Left Platform DANGER Ensure that all bystanders have cleared the area. 15. Clear all bystanders from the area. 16. Start the engine. 17.
Page 197 ATTACHING HEADERS TO WINDROWER IMPORTANT: Install caps and plugs on open lines to prevent the buildup of dirt and debris. 1. Clear all bystanders from the area. 2. Start the engine, and press HEADER UP button (A) on the ground speed lever (GSL) to raise the header to maximum height.
Page 198 ATTACHING HEADERS TO WINDROWER 7. Windrowers with self-aligning center-link: Release center- link latch (A). Figure 5.206: Center-Link 8. Disengage the safety props on both lift cylinders as follows: Turn lever (A) away from the header to raise the safety prop until the lever locks into the vertical position. b.
Page 199 ATTACHING HEADERS TO WINDROWER Figure 5.208: Float Removal 10. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 200 ATTACHING HEADERS TO WINDROWER 11. Lower the header fully using HEADER DOWN switch (A). 12. Press HEADER TILT switches (B), as needed, on the GSL to release the load on center-link. Figure 5.209: GSL 13. Windrowers with self-aligning center-link: Press REEL UP switch (A) to disengage the center-link from the header.
Page 201 ATTACHING HEADERS TO WINDROWER 15. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 16. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.212: Left Platform 17.
Page 202 ATTACHING HEADERS TO WINDROWER 18. M2260 Only, Grass seed header (GSS): Disconnect additional four hoses (A), (B), (C), and (D). Figure 5.215: Grass Seed Hydraulic Connections – M2260 Draper/Disc-Ready Configuration Figure 5.216: Grass Seed Hydraulic Connections – M2260 Rotary Disc Configuration 262175 Revision A...
Page 203 ATTACHING HEADERS TO WINDROWER 19. Push latch (A) to unlock platform (B). 1015478 Figure 5.217: Left Platform 20. Pull platform (A) toward the cab until it stops and the latch is engaged. Figure 5.218: Left Platform 21. Remove hose support (A) and the hose bundle from the windrower frame.
Page 204 ATTACHING HEADERS TO WINDROWER 22. Rest hydraulic hose bundle (A) on the header for storage as shown. Figure 5.220: Hose Bundle Storage Position 23. Disconnect main header harness (A) from adapter harness (B). 24. Standard headers equipped with optional electric baffle control kit: Disconnect electric baffle control harness (C) from adapter harness (D).
Page 205: Removing Forming Shield From The Windrower
ATTACHING HEADERS TO WINDROWER 29. Reinstall clevis pin (A) through support (C) and secure it with hairpin (B). Repeat this step for the opposite side of the header. Figure 5.223: Header Support 5.4.6 Removing Forming Shield from the Windrower The forming shield controls the width and placement of the windrow. The instructions in this section will show you how to properly remove the forming shield from the windrower.
Page 206 ATTACHING HEADERS TO WINDROWER 7. Remove lynch pin (A) and clevis pin (B) securing forming shield (C) to bolt and spacer (D). Repeat this step at the opposite side of the forming shield. Figure 5.225: Forming Shield Secured to Front of Windrower Legs 8.
Page 207: R1 Series Rotary Disc Header
IMPORTANT: • A R113 SP Rotary Disc Header is compatible with an M2170 or M2260 Windrower. • A R116 SP Rotary Disc Header is compatible with an M2170 Windrower, but not an M2260 Windrower. DANGER To prevent bodily injury or death from the unexpected start-up or fall of a raised machine, always stop the engine and remove the key before leaving the operator’s seat, and always engage the safety props before going under the...
Page 208 ATTACHING HEADERS TO WINDROWER Figure 5.228: Float Removal 5. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 209 ATTACHING HEADERS TO WINDROWER 6. Prepare the center-link as follows: • If not equipped with the Center-Link Alignment kit: Relocate pin (A) in the frame linkage as needed to raise center-link (B) until the hook is above the attachment pin on the header. •...
Page 210 ATTACHING HEADERS TO WINDROWER 10. Windrowers equipped with the Center-Link Alignment kit: Press HEADER TILT UP (A) or HEADER TILT DOWN (B) switches on the GSL to extend or retract the center-link cylinder until hook (C) is aligned with the header attachment pin.
Page 211 ATTACHING HEADERS TO WINDROWER 12. Press HEADER UP switch (A) to raise the header to its maximum height. NOTE: If one end of the header does NOT fully rise, rephase the lift cylinders as follows: Press and hold HEADER UP switch (A) until both cylinders stop moving.
Page 212 ATTACHING HEADERS TO WINDROWER 16. Disengage the safety props on both lift cylinders as follows: Turn lever (A) away from the header to raise the safety prop until the lever locks into the vertical position. b. Repeat the previous step for the opposite cylinder. NOTE: If the safety prop will NOT disengage, raise the header to release the prop.
Page 213 ATTACHING HEADERS TO WINDROWER Figure 5.239: Float Adjustment 19. Select switch (A), so that it turns green, to activate the float. 20. If not already set up, set the float as follows: The float preset, which is selected using the operator’s console, is displayed at location (B). Confirm if the desired preset is selected.
Page 214: Connecting R1 Series Rotary Disc Header Hydraulic And Electrical Systems - M2170 Windrower
ATTACHING HEADERS TO WINDROWER 23. Proceed as follows: • If attaching the header to an M2170 Windrower: 5.5.2 Connecting R1 Series Rotary Disc Header Hydraulic and Electrical Systems – M2170 Windrower, page 206 • If attaching the header to an M2260 Windrower: 5.5.3 Connecting R113 Rotary Disc Header Hydraulic and Electrical...
Page 215 ATTACHING HEADERS TO WINDROWER 4. Pull platform (A) toward the cab until it stops and the latch is engaged. Figure 5.241: Left Platform 5. Attach hose support (A) to the frame near the windrower left cab-forward leg. Route the hoses under the frame. NOTE: Ensure that the hoses remain as straight as possible and that they are not subject to damage from abrasion.
Page 216 ATTACHING HEADERS TO WINDROWER 6. If an auger header is being replaced by a rotary disc header: Disconnect hose (A) from knife pressure receptacle (C) on the frame. Move the hose to storage location (B). Figure 5.243: Knife Pressure Hose Positions 1 - Knife Pressure Hose in Storage Position –...
Page 217: Connecting R113 Rotary Disc Header Hydraulic And Electrical Systems - M2260 Windrower
ATTACHING HEADERS TO WINDROWER 8. Push latch (A) to unlock platform (B). 1015478 Figure 5.245: Left Platform 9. Pull platform (A) toward the cab until it stops and the latch is engaged. 10. Calibrate the header on the windrower. For instructions, ™...
Page 218 ATTACHING HEADERS TO WINDROWER Proceed to the relevant procedure: For auger/rotary disc/draper-ready configuration (A), refer to Auger/Rotary Disc/Draper-Ready Configuration – Quick Coupler Connections, page 211 for instructions. 1036608 Figure 5.247: Header Hydraulics Configurations – Auger/Rotary Disc/Draper-Ready For rotary disc-only hard-plumbed configuration (A), refer to Rotary Disc-Only Configuration –...
Page 219: Auger/Rotary Disc/Draper-Ready Configuration - Quick Coupler Connections
ATTACHING HEADERS TO WINDROWER Auger/Rotary Disc/Draper-Ready Configuration – Quick Coupler Connections Windrowers with the auger/rotary disc/draper-ready configuration are equipped with the hydraulic connections needed to pair with an auger, rotary disc, or a draper header. DANGER To prevent bodily injury or death from the unexpected start-up of the machine, always stop the engine and remove the key from the ignition before making adjustments to the machine.
Page 220 ATTACHING HEADERS TO WINDROWER 5. Ensure that hose (A) is disconnected from windrower receptacle (B) and placed in storage cup (C) on the multicoupler. Figure 5.252: Couplers – Auger/Rotary/Draper Header-Ready Configuration with Case Drain Kit Installed 6. Remove the extra hydraulic quick couplers from pressure hose (A) and return hose (B).
Page 221: Rotary Disc-Only Configuration - Hard-Plumbed Fittings
ATTACHING HEADERS TO WINDROWER 8. Push latch (A) to unlock platform (B). 1015478 Figure 5.255: Left Platform 9. Pull platform (A) toward the cab until it stops and the latch is engaged. 10. Calibrate the header on the windrower. For instructions, ™...
Page 222 ATTACHING HEADERS TO WINDROWER 2. Approach platform (A) on the left side of the windrower. Ensure that the cab door is closed. 3. Push latch (B) and pull platform (A) toward the walking beam until it stops and the latch engages. 1015479 Figure 5.257: Left Platform 4.
Page 223 ATTACHING HEADERS TO WINDROWER 6. Connect the hydraulic hoses to the windrower as follows: Connect rotary disc pressure hose (A) as shown and torque it to 215 Nm (159 lbf·ft). b. Connect rotary disc return hose (B) as shown and torque it to 215 Nm (159 lbf·ft).
Page 224: Rotary Disc-Only Configuration - Quick Coupler Connections
ATTACHING HEADERS TO WINDROWER Rotary Disc-Only Configuration – Quick Coupler Connections The rotary disc-only configuration allows the windrower to operate with compatible rotary disc headers. Attaching the header’s hydraulic connections to the windrower’s ports using quick couplers does not require any additional tools or hardware.
Page 225 ATTACHING HEADERS TO WINDROWER 5. Remove extension fittings and elbows (A) from the rotary disc header’s hydraulic pressure and return connections. Figure 5.265: Hard Plumbed Connections – Rotary Disc-Ready Windrower 6. Remove and retain the extra hydraulic quick couplers from pressure hose (A) and return hose (B).
Page 226 ATTACHING HEADERS TO WINDROWER 9. Connect the hydraulic hoses to the windrower as follows: Connect pressure hose female coupler (A) as shown. b. Connect return hose male coupler (B) as shown. Connect case drain hose (C) as shown. NOTE: The case drain hose coupler will be present only if the Low Pressure Case Drain kit (B6698) has been installed.
Page 227: Detaching R1 Series Rotary Disc Header
ATTACHING HEADERS TO WINDROWER 5.5.4 Detaching R1 Series Rotary Disc Header Detaching the header from the windrower requires removing the electrical and hydraulic connections, detaching the header supports, and releasing the center link. DANGER To prevent bodily injury or death from the unexpected start-up or fall of a raised machine, always stop the engine and remove the key before leaving the operator’s seat, and always engage the safety props before going under the machine for any reason.
Page 228 ATTACHING HEADERS TO WINDROWER 6. Remove hairpin (B) from clevis pin (A). Remove the clevis pin from header support (C) on each side of the header. Figure 5.273: Header Support 7. Windrowers with self-aligning center-link: Release center- link latch (A). Figure 5.274: Center-Link 8.
Page 229 ATTACHING HEADERS TO WINDROWER Figure 5.276: Float Removal 10. Remove the float as follows: • If the HarvestTouch Display shows the message “Resume Float?”, then select NO (A). ™ • If the HarvestTouch ™ Display does NOT show the message, then select FLOAT ADJUST (B), select switch (C), and confirm the switch and float settings (D) are grayed out.
Page 230 ATTACHING HEADERS TO WINDROWER 11. Lower the header fully using HEADER DOWN switch (A). 12. Press HEADER TILT switches (B), as needed, on the GSL to release the load on center-link. Figure 5.277: GSL 13. Windrowers with self-aligning center-link: Press REEL UP switch (A) to disengage the center-link from the header.
Page 231 17. Disconnect electrical harness (D), and hydraulic hoses (A), (B), and (C) from the windrower. Figure 5.281: Header Drive Hydraulics – M2260 Connection Locations, Low Pressure Case Drain Kit B6698 Installed Figure 5.282: Header Drive Hydraulics – M2170 Connection Locations 262175 Revision A...
Page 232 ATTACHING HEADERS TO WINDROWER 18. Push latch (A) to unlock platform (B). 1015478 Figure 5.283: Left Platform 19. Pull platform (A) toward the cab until it stops and the latch is engaged. Figure 5.284: Left Platform 20. Remove hose support (A) and the hose bundle from the windrower frame.
Page 233 ATTACHING HEADERS TO WINDROWER 21. Slide support (A) into center-link support (B) and secure it with hardware (C). Figure 5.286: Hose Storage Position 22. Place hoses (A) and electrical harness (B) disconnected from the windrower into storage plate (C). NOTE: Install caps and plugs on open lines to prevent the buildup of dirt and debris while the header is in storage.
Page 234 ATTACHING HEADERS TO WINDROWER 25. Reinstall clevis pin (A) through support (C) and secure it with hairpin (B). Repeat this step for the opposite side of the header. Figure 5.288: Header Support 262175 Revision A...
Page 235: Calibrating Header On Harvesttouch Display
ATTACHING HEADERS TO WINDROWER ™ 5.6 Calibrating Header on HarvestTouch Display ™ The HarvestTouch Display recognizes when a header is attached to the windrower and determines which systems will require calibration. The following sensors may require calibration, depending on the type of header attached to the windrower: •...
Page 236 ATTACHING HEADERS TO WINDROWER 3. Engage the header. NOTE: Once the header is engaged, header gauges (A) will appear ™ on the HarvestTouch Display home page. 4. Select MENU (B) icon. ™ Figure 5.289: HarvestTouch Display 5. Select SETUP (A). Figure 5.290: Main Menu 6.
Page 237 ATTACHING HEADERS TO WINDROWER 7. Select CALIBRATION (A). Figure 5.292: Setup Menu 8. Select KNIFE DRIVE (A). Figure 5.293: Calibration Selection Page 9. Select PLAY icon (A). NOTE: The PLAY icon will only appear if the header is engaged. Figure 5.294: Engage Header Warning 262175 Revision A...
Page 238 ATTACHING HEADERS TO WINDROWER 10. The display changes to show that the calibration procedure has started. The knife drive calibration should automatically proceed through all nine stages. NOTE: If the engine speed is less than 1500 rpm prior to starting the calibration procedure, the system will raise the engine speed to 1500 rpm.
Page 239: Calibrating Header Position Sensors On Harvesttouch ™ Display
ATTACHING HEADERS TO WINDROWER 11. Once the calibration completes all nine stages, the calibration is complete. The message CALIBRATING COMPLETED appears. Select X icon (A) to leave the page. Figure 5.297: Calibration Page ™ 5.6.2 Calibrating Header Position Sensors on HarvestTouch Display ™...
Page 240 ATTACHING HEADERS TO WINDROWER 5. Select SETUP (A). Figure 5.299: Main Menu 6. Select CALIBRATION (A). Figure 5.300: Setup Menu 7. Select POSITION (A). Figure 5.301: Calibration Selection Page 262175 Revision A...
Page 241 ATTACHING HEADERS TO WINDROWER 8. Select PLAY icon (A). NOTE: The PLAY icon will only appear if the header is engaged. Figure 5.302: Engage Header Warning 9. The calibration will attempt the first calibration stage. NOTE: Selecting X icon (A), HOME, or BACK, or pressing any of the ground speed lever (GSL) buttons at any time during the calibration process will EXIT the calibration procedure without saving your progress.
Page 242 ATTACHING HEADERS TO WINDROWER NOTE: If the voltage of any sensor falls below its acceptable range during calibration, a message appears after completing the calibration with a list of sensors reporting out-of-range voltages. Adjust the sensors as needed and repeat the calibration process from the beginning.
Page 243: Adjusting Header Settings On Harvesttouch ™ Display
ATTACHING HEADERS TO WINDROWER ™ 5.7 Adjusting Header Settings on HarvestTouch Display ™ Some settings for the attached header can be changed using the windrower’s HarvestTouch Display. 1. Select MENU (A). Display – Header ™ Figure 5.307: HarvestTouch Disengaged 2. Select SETUP (A). ™...
Page 244 ATTACHING HEADERS TO WINDROWER 4. Select the model and configuration of header (A) that is attached to the windrower. NOTE: For example, “D230DK” means “D230 Double-knife header”. Figure 5.310: Header Settings 262175 Revision A...
Page 245 ATTACHING HEADERS TO WINDROWER Figure 5.311: Header Settings 5. The list of settings will vary according to the type of header attached to the windrower. The illustration shows the settings available to a D2 Series Draper Header. Select and adjust the following settings as required: •...
Page 247: Chapter 6: Reference
Chapter 6: Reference The topics provided in this chapter can be consulted as needed. ™ 6.1 Navigating HarvestTouch Display ™ The Operator can navigate the HarvestTouch Display by pressing or swiping the screen directly, or by using ground speed lever (GSL) controls. ™...
Page 248 REFERENCE Pressing HOME icon (A) from any page will display either the windrower home page (if the header is disengaged) or the header run screen (if the header is engaged). Pressing PREVIOUS/BACK icon (B) from any page will display the previous page.
Page 249: Coolant Specifications
REFERENCE 6.2 Coolant Specifications Follow the specifications for coolant and water quality to optimize system performance and prevent damage to system components. Recommended coolants: ASTM D-6210 and CES-14603, Peak Final Charge Global™, or Fleetguard ES Compleat™ OAT. NOTE: ™ M2 Series Windrowers have Peak Final Charge Global coolant installed at the factory.
Page 250: Fuel Specifications
REFERENCE 6.3 Fuel Specifications Follow the specifications for fuel quality to optimize system performance and prevent damage to the engine or fuel components. Use only ultra low sulphur diesel (ULSD) from a reputable supplier. For most year-round service, No. 2 ULSD fuel meeting ASTM specification D975 Grade S15 will provide good performance.
Page 251: Torque Specifications
REFERENCE 6.4 Torque Specifications The following tables provide torque values for various bolts, cap screws, and hydraulic fittings. Refer to these values only when no other torque value has been specified in a given procedure. • Tighten all bolts to the torque values specified in the charts below, unless you are directed otherwise in this manual. •...
Page 252 REFERENCE Table 6.4 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut Torque (Nm) Torque (lbf·ft) (*lbf·in) Nominal Size (A) Max. Max. Min. Min. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 8-1.25 18.8 20.8 *167 *185 10-1.5 12-1.75 Figure 6.4: Bolt Grades 14-2.0 16-2.0 20-2.5...
Page 253: Metric Bolt Specifications - Cast Aluminum
REFERENCE Table 6.6 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut Torque (Nm) Torque (lbf·ft) (*lbf·in) Nominal Size (A) Max. Max. Min. Min. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 10.7 11.8 *105 8-1.25 10-1.5 12-1.75 14-2.0 Figure 6.6: Bolt Grades 16-2.0 20-2.5 24-3.0...
Page 254: O-Ring Boss Hydraulic Fittings - Adjustable
REFERENCE 6.4.3 O-Ring Boss Hydraulic Fittings – Adjustable The standard torque values are provided for adjustable hydraulic fittings. If a procedure specifies a different torque value for the same type and size of fitting found in this topic, refer to the value specified in the procedure instead. 1.
Page 255: O-Ring Boss Hydraulic Fittings - Non-Adjustable
REFERENCE Table 6.8 O-Ring Boss (ORB) Hydraulic Fittings – Adjustable and Non-Adjustable Torque Value Thread Size (in.) SAE Dash Size lbf·ft (*lbf·in) 5/16–24 10–11 *89–97 3/8–24 18–20 *159–177 7/16–20 29–32 21–24 1/2–20 32–35 24–26 9/16–18 40–44 30–32 3/4–16 70–77 52–57 7/8–14 115–127 85–94...
Page 256: O-Ring Face Seal Hydraulic Fittings
REFERENCE Table 6.9 O-Ring Boss (ORB) Hydraulic Fittings – Adjustable and Non-Adjustable (continued) Torque Value Thread Size (in.) SAE Dash Size lbf·ft (*lbf·in) 9/16–18 40–44 30–32 3/4–16 70–77 52–57 7/8–14 115–127 85–94 1 1/16–12 183–201 135–148 1 3/16–12 237–261 175–193 1 5/16–12 271–298 200–220...
Page 257: Tapered Pipe Thread Fittings
REFERENCE 2. Apply hydraulic system oil to O-ring (B). 3. Align the tube or hose assembly so that the flat face of sleeve (A) or (C) comes into full contact with O-ring (B). 4. Thread tube or hose nut (D) until it is hand-tight. The nut should turn freely until it bottoms out.
Page 258 REFERENCE 4. Torque the connector to the appropriate torque angle. The turns from finger tight (TFFT) and flats from finger tight (FFFT) values are shown in Table 6.11, page 250. Ensure that the tube end of a shaped connector (typically a 45° or 90° elbow) is aligned to receive the incoming tube or hose assembly.
Page 259: Conversion Chart
REFERENCE 6.5 Conversion Chart This manual uses both SI units (including metric) and US customary units (sometimes referred to as standard units) of measurement. A list of those units along with their abbreviations and conversion factors is provided here for your reference.
Page 260: Definitions
MacDon D115X, D120X, and D125X rigid draper headers for M1 and M2 Series D1X Series Header Windrowers MacDon D130XL, D135XL, D140XL, and D145XL rigid draper headers for M1 and M2 Series D1XL Series Header Windrowers MacDon D215, D220, D225, D230, D235, and D241 draper headers for windrowers D2 SP Series Header Diesel exhaust fluid;...
Page 261 The slot opposite the NEUTRAL position on operator’s console of M1 and M2 Series PARK Windrowers MacDon R113 and R116 Rotary Disc Headers for windrowers R1 SP Series Header MacDon R216 Rotary Disc Headers for windrowers R2 SP Series Header...
Page 263: Predelivery Checklist
4.1.5 Checking Fuel Separator, page 54 Drain and clean the fuel separator as needed. 4.1.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant – M2170 Windrowers, page 55 Check level of lubricant in the gearbox. 4.1.8 Checking Engine Gearbox Lubricant Level and Adding Lubricant –...
Page 264 REFERENCE ü ü Item Reference Ensure that the air conditioning and heater are functioning 4.2.13 Checking Climate Controls, page 89 properly. Ensure that the interior lights are functioning properly. 4.2.12 Checking Interior Lights, page 89 Ensure that the exterior lights are functioning properly. 4.2.10 Checking Exterior Lights, page 84 Ensure that the hazard and the signal lights are 4.2.10 Checking Exterior Lights, page 84...
Page 265: Lubricants, Fluids, And System Capacities
Lubricants, Fluids, and System Capacities Use only the fluids and lubricants recommended by MacDon in your windrower. Description M2170 Capacity M2260 Capacity Lubricant/Fluid Location Diesel exhaust 49 liters 55 liters Diesel exhaust Must meet ISO 22241 requirements. fluid (DEF) (13 U.S. gallons) (14.5 U.S.
Page 266 CUSTOMERS M M a a c c D D o o n n . . c c o o m m DEALERS P P o o r r t t a a l l . . M M a a c c D D o o n n . . c c o o m m Trademarks of products are the marks of their respective manufacturers and/or distributors.

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M2260

MacDon M2170 Unloading And Assembly Instructions

Chapter 1: Safety

Chapter 2: Unloading Windrower

Chapter 3: Assembling Windrower

Chapter 4: Performing Predelivery Checks

Chapter 5: Attaching Headers to Windrower

Chapter 6: Reference

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