Oce VarioStream 8000 User Manual
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Oce VarioStream 8000 User Manual

Oce VarioStream 8000 User Manual

Continuous printing system
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Continuous Printing System

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Summary of Contents for Oce VarioStream 8000

  • Page 1 Océ User manual Océ VarioStream 8000 Continuous Printing System...
  • Page 2 All hardware and software names used are trademarks of their respective owners. Training We also offer courses in our Training Center for Océ VarioStream 8000. Information: Phone +49 8121 72 3940 Fax +49 8121 72 3950 Océ...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Chapter 1 Notes on printing system documentation......11 Notes on documentation for the printing system —...
  • Page 4 Table of Contents Front view of the printing system......48 Rear view of the printing system and main switch ....50 Operating elements .
  • Page 5 Table of Contents Setting language/'User profile' tab ......98 Managing user settings (Operator) ......99 Manage user settings (Operator) —...
  • Page 6 Table of Contents Preparing to insert the paper web on twin or triplex printing systems 149 Paper guide in the inline turn bar ......150 Paper guide in the inline turn bar - overview .
  • Page 7 Table of Contents light barrier ..........203 Activate/deactivate function 'Automatic start' .
  • Page 8 Table of Contents Clean corotrons ......... . . 288 Clean LED print head.
  • Page 9 Table of Contents Replacing the corotrons ........360 Replacing the corotrons - overview.
  • Page 10 Table of Contents Remove dirt bin ......... 424 Install dirt bin .

  • Page 11: Notes On Printing System Documentation

    Chapter 1 Notes on printing system documentation...

  • Page 12: Notes On Documentation For The Printing System - Overview

    Notes on documentation for the printing system — overview Notes on documentation for the printing system — overview Introduction The purpose of this documentation is to ensure that all printing system-related work is carried out safely and correctly. It contains safety directives that must be strictly observed.

  • Page 13: Documentation Signposts

    Documentation signposts Documentation signposts Introduction Documentation available to you on the Océ VarioStream 8000 includes a printed user guide and help on the operator panel. This help is updated with every new version of the operator panel software. Security This section gives you all necessary information on how to safely and efficiently operate the printing system.
  • Page 14 Documentation signposts Replacing consumables This section describes in detail all the steps required to replace consumables. It also provides the order numbers and package units for all consumables. Replacing expendables This section describes in detail all the steps required to replace expendables. It also provides the order numbers and package units for all expendables.

  • Page 15: Notes On Help

    Notes on the Help - Overview Notes on Help Notes on the Help - Overview Introduction This section shows you how you can quickly and easily access the information that you currently require for your work with the printing system. There are two ways you can access help topics: Help button on the toolbar and subsequent navigation via contents, index or search...

  • Page 16: Opening Help

    Opening Help Opening Help To open Help Proceed as follows: Click on the following button in the frame toolbar: The Help window opens. The navigation area is displayed initially: The width of the navigation area can be changed with the mouse. Chapter 1 Notes on printing system documentation...
  • Page 17 Opening Help Function of the buttons in the Help window Button Function Hides or displays the navigation area with the following tabs: Contents on page 18 Index on page 19 Search on page 20 When the navigation area is hidden, more space is available to view the help topics.

  • Page 18: Navigating In Help

    Contents Navigating in Help Contents Structuring in main groups The Help is divided into separate main groups: 'General' 'VarioStream' 'Paperpath Manager' Any devices for paper post-print processing To call up Help topics via the contents Proceed as follows: Click on the 'Contents' tab. Click on the buttons for specific help levels to fade them in and out Click on a help topic Chapter 1 Notes on printing system documentation...

  • Page 19: Index

    Index Index Introduction Entries on the 'Index' tab are sorted alphabetically. Any number of secondary keywords can be attached to a primary keyword. To select information via the Index Proceed as follows: Click on the "Index" tab. Scroll through the index entries enter text (including partial words) into the 'Search' field and press Enter.

  • Page 20: Search

    Search Search Introduction You can access the full text search function via the "Search" tab. The full text search is used to find one or more specific words in the entire Help. Uppercase or lowercase is not relevant for the search. Partial words cannot be found. To call up information via the full text search Proceed as follows: Click on the 'Search' tab.

  • Page 21: Opening Direct Help

    Opening Direct Help Opening Direct Help Introduction Context-sensitive Direct Help provides detailed information on all: Menus Operating elements in menus Errors and warnings [11] Note When calling up the Direct Help, ensure that you have selected the element for which you wish to call up the Help text. The selected element can be identified by the blue frame.
  • Page 22 Opening Direct Help To call up the Direct Help Proceed as follows: [14] Select menu [15] select operating element [16] select message Press F1. The Help window opens. The navigation area is initially hidden, e. g.: [17] Chapter 1 Notes on printing system documentation...
  • Page 23 Opening Direct Help Function of the buttons in the Help window Button Function [18] Hides or displays the navigation area with the following tabs: Contents on page 18 [19] Index on page 19 Search on page 20 When the navigation area is hidden, more space is available to view the help topics.

  • Page 24: Symbol Conventions

    'Configuration' menu. Notes Note: This symbol indicates notes - tips for operating the Océ VarioStream 8000. Safety directives Symbols are used for the safety directives, as well as different alert words depending on the degree of danger: see...

  • Page 25: Symbols In Illustrations

    Symbols in illustrations Symbols in illustrations Introduction If not otherwise indicated, diagrams and illustrations of actions depict the starting position of the respective component for the described action. To ease understanding, the illustrations only depict the components that are directly relevant to the immediate context.

  • Page 26: Other Documents

    Other documents Other documents In addition to the user guide Unless otherwise indicated, the following documents are also provided for every printing system, in addition to the user guide: [10] Title Order number Safety information A29246-X30-X-n-79 (multi-lingual) Paper specification German: A29249-X4-X-n-59 English: A29249-X4-X-n-7659 Note: The respective edition of the document is indicated in the order number by the digit...

  • Page 27: Manufacturer Of The Printing System

    Manufacturer of the printing system Manufacturer of the printing system Océ VarioStream 8000 The printing system Océ VarioStream 8000 was manufactured by: Océ Printing Systems GmbH Postfach 1260 85581 Poing Germany...

  • Page 28: Statutory Requirements

    Statutory requirements Statutory requirements Technical changes The information, data and instructions in this documentation were up-to-date at the time of going to press. The right of technical modifications due to further development of the printing system is reserved. For this reason, the information, illustrations and descriptions in this documentation cannot give rise to any claims for modifications or additions to printing systems that have already been shipped and accepted.

  • Page 29: Security

    Chapter 2 Security...

  • Page 30: Security - Overview

    Security — overview Security — overview Security This section gives you all necessary information on how to safely and efficiently operate the printing system. Safety directives In addition to the safety directives in the section Accident and damage prevention — overview on page 35, the safety directives in the continuous text of this documentation must also be observed.

  • Page 31: Intended Purpose

    Intended Purpose Intended Purpose Océ VarioStream 8000 The printing system shall only be considered as being used for its intended purpose if the notices and instructions in this documentation are strictly observed Océ VarioStream 8000: The printing system is intended solely for printing materials that comply with the...

  • Page 32: Flagging Of Safety Directives

    Flagging of safety directives Flagging of safety directives Definition The following notational conventions are used for the safety directives in the text of the manual: [11] Symbol Alert word Type or source of danger and consequences of failure to observe the safety directives Instructions on avoiding danger Different alert words are used for the safety directives, depending on the degree of...

  • Page 33: Warning And Information Signs

    Warning and information signs Warning and information signs Flagging of danger points The following signs are affixed inside the printing system at potential danger points: [12] Sign Meaning [28] Warning: Live electric parts There are live electric parts behind protective covers bearing this sign.
  • Page 34 Warning and information signs Additional warning and information signs on the Océ VarioStream 8000 [13] Sign Meaning [34] Warning regarding crushing In these areas there is a risk of crushing limbs. [35] Warning of turning parts In these areas, body parts (especially fingers), unprotected long hair and loose hanging clothing (e.

  • Page 35: Accident And Damage Prevention

    Accident and damage prevention — overview Accident and damage prevention Accident and damage prevention — overview Overview You will find information on the following topics: Personal Representations on page 36 Operation on page 37 Transportation, assembly and installation, repair on page 40 Fire, disposal on page 41...

  • Page 36: Personal Representations

    Personal Representations Personal Representations Agent An agent is any individual or legal entity (corporate body) that uses or commissions the use of the printing system. Operator The Operator is trained directly on the printing system as to how to operate it and has been instructed on the tasks assigned to them.

  • Page 37: Operation

    Operation Operation Introduction Observe the following instructions when operating the printing system: Service personnel Only operators, key operators and Service personnel may operate the printing system. The printing system must not be operated by persons under the influence of alcohol or drugs, or by persons taking certain types of medication, such as psychotropic drugs.
  • Page 38 Operation Cleaning Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. An explosion-proof industrial vacuum cleaner must be used for large toner quantities because there can be a high build-up of static charge when draining toner spill.
  • Page 39 Operation concentrations do not occur even if the filter system fails entirely. For ventilation, see Cooling and fresh air, air purity on page 454. Consumables and expendables Observe the safety directives given in the manual for: Toner Developer Fine filter Photoconductor drum Fuser station and fuser oil Cleaning agents...

  • Page 40: Transportation, Assembly And Installation, Repair

    Transportation, assembly and installation, repair Transportation, assembly and installation, repair Transport The printing system may only be transported by Service personnel or authorized transport companies. Assembly and installation Observe the following instructions when assembling and installing the printing system: The printing system may only be assembled and installed by Service personnel. The printing system must have a dedicated electrical connection or type B plug connection (complying with VDE directives, EN 60950).

  • Page 41: Fire, Disposal

    Fire, disposal Fire, disposal Fire Observe the following instructions: As is the case in any fire, toxic gaseous emissions can occur in the event of fire in the printing system. Self-contained breathing apparatus must be worn when fighting fire or smoke emission.

  • Page 42: Safety Regulations And Standards

    Safety regulations and standards Safety regulations and standards — overview Introduction The printing system Océ VarioStream 8000 complies with the relevant safety requirements for information technology equipment. It meets the following national and international safety regulations and standards: Applicable guidelines...
  • Page 43 Safety regulations and standards — overview UL 60950 (USA) Safety of information technology equipment including electrical business equipment CAN-CSA Standard Standard for safety of information technology equipment C22.2 No. 60950 including electrical business equipment (Canada) General device safety is verified by: VDE/GS TÜV/GS BG/GS...

  • Page 44: Ce Mark

    CE Mark Océ VarioStream 8000 [40] The printing system Océ VarioStream 8000 fulfills the requirements of the EC directives 89/336/EWG, "Electromagnetic Compatibility" and 73/23/EWG "Low Voltage Directive". The CE Mark indicates that the printing system complies with these EC directives.

  • Page 45: Description Of The Printing System

    Chapter 3 Description of the printing system...

  • Page 46: Description Of The Printing System - Overview

    Description of the printing system — overview Description of the printing system — overview Description of the printing system This section shows the structure of the printing system, describes the operating elements and explains the printing principle. You will also find information on paper types and how to handle the paper.

  • Page 47: Device Overview

    Equipment - overview Device overview Equipment - overview Introduction This section describes all the assemblies that are relevant to the operator. Overview Here you will find information on the following topics: Front view of the printing system on page 48 Rear view of the printing system and main switch on page 50...

  • Page 48: Front View Of The Printing System

    Front view of the printing system Front view of the printing system Front view [41] [18] Number Description Front door of fuser station Cover hood Operator Attention Light (OPAL) (optional) Screen ON button Keyboard and mouse Right door Left door Front door of paper tension unit Flap of paper tension unit Additional operator panel...
  • Page 49 Front view of the printing system Internal view of front side [42] [19] Assembly Description Fuser station Heating saddle Discharge corotron cartridge Buttons for paper transport Cleaning brush Charge corotron cartridges Photoconductor drum Developer station Paper transporter Vacuum box...

  • Page 50: Rear View Of The Printing System And Main Switch

    Rear view of the printing system and main switch Rear view of the printing system and main switch Back view [43] [20] Number Description Main switch Left door Center door Right door Chapter 3 Description of the printing system...
  • Page 51 Rear view of the printing system and main switch Internal view of rear side and main switch [44] [21] Assembly Description Waste oil container Fuser oil container Fuser station Container for toner supply bottle Container for fine filter Toner dust indicator Container for waste toner bottle Main switch Paper feed...

  • Page 52: Operating Elements

    Operating elements - overview Operating elements Operating elements - overview Overview This section contains information on the following topics: Key control panel on the paper transporter on page 53 Additional operator panel on page 54 Operator Attention Light (OPAL) (optional) on page 57 Operating elements in the printing system on page 59 Chapter 3 Description of the printing system...

  • Page 53: Key Control Panel On The Paper Transporter

    Key control panel on the paper transporter Key control panel on the paper transporter Manual paper web transport This key control panel can be accessed after opening the printing system cover hood. It has three keys for manual transport of the paper web. Note: To be able to transport the paper web by pressing the button, the printing system must be in the 'Stop' status.

  • Page 54: Additional Operator Panel

    Additional operator panel Additional operator panel Additional operator panel position The additional operator panel is located on the paper output side at the tension roller unit. [45] The buttons and LEDs on the additional operator panel [46] Chapter 3 Description of the printing system...
  • Page 55 Additional operator panel [23] Button Function LED display READY Switches the printing system to ready The green LED lights up for operation from the 'Stop' or error after pressing the READY states. button. Note: For twin or triplex operation, all printing systems are ready to operate after press- ing this button on one of the printing systems.
  • Page 56 Additional operator panel Button Function LED display [47] Switches the tension rollers on. Pressing No LED display the key again switches them off. After a running time of approx. 10 sec- onds, the tension rollers are automati- cally switched off (not during paper insertion).

  • Page 57: Operator Attention Light (Opal) (Optional)

    Operator Attention Light (OPAL) (optional) Operator Attention Light (OPAL) (optional) Displays The most important displays are summarized in the following table: [24] Display Meaning [48] The printing system is in the 'Ready' status. Service can set the printing system so that the Operator Attention Light (OPAL) only lights up green in the 'Printing' status.
  • Page 58 Operator Attention Light (OPAL) (optional) Display Meaning [50] The printing system is in the 'Stop' status. (orange) [51] An error occurred in the 'Ready' status or the printing system has stopped because there is a warning. (flashing or- ange) Chapter 3 Description of the printing system...

  • Page 59: Operating Elements In The Printing System

    Operating elements in the printing system Operating elements in the printing system Example All operating elements for normal, incident-free printing operation are designed in blue-green, e.g.: [52]...

  • Page 60: Paper Specifications

    Paper specifications Paper specifications General information The paper should comply with the paper specification for continuous printing systems (see Other documents on page 26) and must be stored according to climatic regulations in order to achieve higher availability of the printing system. Non-compliance with the paper specifications can cause damage to the printing system and may also result in the release of substances from the paper that can contaminate the environment or have a detrimental effect on health.
  • Page 61 Paper specifications Observe the following guidelines to ensure that the original high quality of the paper is not impaired in any way. Store the paper in its packaging until it is used. Do not store paper on the floor or next to walls, or in the vicinity of water pipes, radiators, ventilators, windows (sunlight) etc.

  • Page 62: Paper Feed Options

    Paper feed options Introduction A floor-level paper feed to the paper web from the right or left is available for the Océ VarioStream 8000 as an optional extra in addition to the standard paper feed. Paper track with standard paper feed [53]...
  • Page 63 Paper feed options Paper track with floor-level feed (optional) [54] [54] Floor-level feed from the right [55] [55] Floor-level feed from the left...
  • Page 64 Paper feed options Chapter 3 Description of the printing system...

  • Page 65: Operator Panel Description

    Chapter 4 Operator panel description...

  • Page 66: Description Of The Operator Panel - Overview

    Description of the Operator Panel — Overview Description of the Operator Panel — Overview Operator panel description This section describes the individual areas of the operator panel with the most important menus, buttons and icons. The areas of the operator panel The operator panel is divided into the following areas: [56] Description...

  • Page 67: Toolbar

    Toolbar - overview Toolbar Toolbar - overview Overview The toolbar can be used to access important functions in the printing system quickly and to switch directly to frequently used menus. [57] [26] Area Description Buttons and displays in the left-hand area on page 68 Buttons and displays in the center area on page 70 The buttons in the frame toolbar can be used to quickly access su- perordinate functions for the complete printing system and to...

  • Page 68: Buttons And Displays In The Left-Hand Area

    N on P rocess R un O ut expels the last printed pages from the printing system. The pages already printed are fused. Prerequisite: This function can only be executed in 'Stop' status. Display for Océ VarioStream 8000 single [28] Display Function...
  • Page 69 Buttons and displays in the left-hand area Display Function [68] Standard display (no controller restart). [69] Indicates that printers 1 and 2 are operating synchronously for a twin printing system.

  • Page 70: Buttons And Displays In The Center Area

    Buttons and displays in the center area Buttons and displays in the center area Introduction You can use the buttons in the center area of the toolbar to switch to frequently used menus. Buttons [30] Button Function 'Job control' Switches to the buttons under 'Job control' in the 'Emula- tions' menu.
  • Page 71 Buttons and displays in the center area Button Function [77] Indicates that remote access is activated. The Service center can use this to perform remote diagnostics during print operation. Clicking the button deactivates remote access directly without having to go through the menu. [78] Also indicates that remote access is activated.
  • Page 72 Buttons and displays in the center area Status displays with green background [31] Display Meaning 'Ready' The printing system is ready to print, there are no error messages. 'Printing' Normal print operation. 'Preparation' The printing system switches from the 'Stop' status to the 'Ready' status.
  • Page 73 Buttons and displays in the center area Display of error messages As soon as an error occurs on the printing system, it is displayed within the status display with black text on a white background. The same applies for warnings.

  • Page 74: Frame Toolbar

    Frame toolbar Frame toolbar Buttons The buttons in the frame toolbar can be used to quickly access superordinate functions for the complete printing stream and to switch directly to frequently used menus. [34] Button Function [81] Switches to the 'User profile' menu. The language of the operator panel can be changed in this menu.

  • Page 75: Menu Tree

    Menu tree — overview Menu tree Menu tree — overview Note: The menus displayed in the menu tree depend on the different rights for the individual user categories. This documentation describes all menu options normally set up for the user categories "Operator"...
  • Page 76 Menu tree — overview [89] You can switch directly to the main menu from any menu. Click the following button in the toolbar for this purpose: [90] Overview Here you will find information on the following topics: 'General' menus — overview on page 77 'VarioStream' menus —...

  • Page 77: General' Menus

    'General' menus — overview 'General' menus 'General' menus — overview Overview You can define the user settings valid for the entire printing system in the 'General' menus. Note: Menus that can only be opened by the "Key Operator" user by default are shown in bold in the table.

  • Page 78: User Management' Menus

    'User management' menus 'User management' menus Overview Note: The menus listed in the table can only be accessed by the"Key Operator" user. The menus under 'User management' contain the user settings relating to the Key Operator. [36] Menu Description 'Add user' Add new users or user templates 'Delete user' Delete users or user templates...

  • Page 79: User' Menus

    'User' menus 'User' menus Overview The menus under 'User' contain the user settings relating to the Operator. [37] Menu Description 'Change user' Log a user on or off 'User profile' Select the operator panel language and change the password 'Tools' Two different functions are combined into this menu: Facilitate screen cleaning during printing Also write an error log when the 'Operator trace' menu can...

  • Page 80: Security' Menus

    'Security' menus 'Security' menus Overview The menus under 'Security' contain security-related settings and displays. [38] Menu Description 'Access ticket' Requesting or releasing the access ticket for a specific op- erator panel in the printing system. 'Network manage- Overview of the computer connected to the printing sys- ment LAN A/LAN B' tem.

  • Page 81: Variostream Menus

    'VarioStream' menus — overview VarioStream menus 'VarioStream' menus — overview Display of basic information The following basic information on the printing system is displayed in the 'VarioStream' menu: [39] Display Description 'User counter Number of all 12" pages previously printed in user operation (total)' Further counters are displayed in the 'General counters' menu.
  • Page 82 'VarioStream' menus — overview 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request. If the printing system is powered up and it is not possible to load a setup, then the settings from before the printing system was powered down continue to apply.

  • Page 83: Displays' Menus

    'Displays' menus 'Displays' menus Introduction The sub-menus contain displays on current error and warning messages and various counters on the printing system 'Errors and warnings' menu Displays the current error and warning messages and information. 'General counters' menu Displays page counters, warm-up time, user counters and toner types. 'Consumable counter' menu Displays the current counter values and the relevant limit values for all consumables and expendables for the printing system.

  • Page 84: Configuration' Menus

    'Configuration' menus 'Configuration' menus Introduction The menu shows the current configuration of the printing system. The printing system can be configured with the help of the parameters in the sub-menus. 'Paper' menu The sub-menus contain the parameters for the paper webs to be printed. 'Printing system' menu Using the sub-menus, it is possible to set the operating mode, configure the paper path, convert the printing system and set the inline turn bar fan.

  • Page 85: Setup' Menus

    'Setup' menus 'Setup' menus 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request. If the printing system is powered up and it is not possible to load a setup, then the settings from before the printing system was powered down continue to apply.

  • Page 86: Replace Consumables' Menus

    'Replace consumables' menus 'Replace consumables' menus 'Replace consumables' menus The sub-menus contain the procedures for replacing consumables and expendables and for cleaning the printing system. A menu for identifying the toner used is also available. 'Replace active filter' menu Procedure for replacing the active filter. 'Replace pressure roller' Procedure for replacing the pressure roller.
  • Page 87 'Replace consumables' menus 'Replace photoconductor drum' Procedure for replacing the photoconductor drum. 'Rotate photoconductor drum' Procedure for inserting the photoconductor drum. 'Replace cleaning brush' Procedure for replacing the cleaning brush. 'Replace cleaning belt' Procedure for replacing the cleaning belt. 'Replace toner bottle' Procedure for replacing the toner bottle 'Fill toner box' Procedure for filling the developer in the toner box.

  • Page 88: Menu Display

    Menu display Menu display Introduction This area shows the menu selected in the menu tree. Direct help via the F1 key Detailed information on all menus and operating controls is available directly in the operator panel via the context-sensitive direct help. The context-sensitive help system can be called up by selecting the relevant menu or operating element and then pressing the F1 key.

  • Page 89: Working With The Operator Panel

    Chapter 5 Working with the operator panel...

  • Page 90: Working With The Operator Panel - Overview

    Working with the operator panel — overview Working with the operator panel — overview Working with the operator panel This section explains how you manage all user settings, how you select or enter parameters on the operator panel, how you collect special settings for frequently recurring print jobs using setups, how you manage resources for printing operation and how you replace consumables and expendables using the operator panel.

  • Page 91: Managing User Settings (Key Operator)

    Manage user settings (Key Operator) — overview Managing user settings (Key Operator) Manage user settings (Key Operator) — overview Introduction By default, 3 user groups are pre-defined: Operator, Key Operator and Service. Any changes made to their associated user profiles will be reset when a new operator panel version is installed.
  • Page 92 Manage user settings (Key Operator) — overview [40] Menu Sample op- Sample op- Sample op- Sample op- erator erator erator erator 1-1 ML color color ML 'Contrast' 'Default values' 'Raster' 'Tone transfer curve' 'Color properties' 'Color station selection' no 'Color order' 'PCL simple color' Overview As Key Operator, you can normally make the following user settings:...

  • Page 93: Advanced Password Protection (Optional Extra For The Variostream 9000)

    Advanced password protection (optional extra for the Variostream 9000) Advanced password protection (optional extra for the Variostream 9000) Introduction The "Extended password protection" function can be activated by Service as an option. Rules In this case, all users must use a password according to the following rules: It contains at least 8 characters.

  • Page 94: Add User

    'Add user' 'Add user' To add a user [41] Proceed as follows: Click on the 'General' -> 'User management' -> 'Add user' menu. Select user template. The settings for this user template will be adopted for the new user. These settings can then be adjusted in the 'User management' ->...

  • Page 95: Delete User

    'Delete user' 'Delete user' Introduction All user-defined users and possible pre-defined users "Sample operator" can be deleted, with the exception of the pre-defined user groups Operator and Key Operator. To delete a user [42] Proceed as follows: Click on the 'General' -> 'User management' -> 'Delete user' menu. Select the names of the user.

  • Page 96: Setting Password/'General' Tab

    Setting password/'General' tab Setting password/'General' tab Note: A password will remain valid indefinitely if the "Extended password protection" function has not been activated by Service. A password will remain valid for 3 months if the "Extended password protection" function has been activated by Service. When the password has expired, you can enter a new password in the 'Edit user' menu or the 'User profile' menu.

  • Page 97: Releasing And Blocking Menus And Elements/'User Rights' Tab

    Releasing and blocking menus and elements/'User rights' tab Releasing and blocking menus and elements/'User rights' Note: You can activate or block menus and elements for self-created users. Menus and elements cannot be activated or blocked for the predefined user groups. For security reasons, the 'Change user', 'User profile' and 'Network management LAN A/LAN B' menus cannot be hidden.

  • Page 98: Setting Language/'User Profile' Tab

    Setting language/'User profile' tab Setting language/'User profile' tab Introduction The operator panel language can be selected in the 'User profile' tab. The appearance of the operator panel cannot be changed for the user groups "Operator" and "Key Operator." To set a language [45] Proceed as follows: Click on the 'General' ->...

  • Page 99: Managing User Settings (Operator)

    Manage user settings (Operator) — overview Managing user settings (Operator) Manage user settings (Operator) — overview Overview As an Operator, you can normally make the following user settings: Log on as user and request an access ticket on page 100 Changing password/'Password' tab on page 101 Changing language/'User profile' tab on page 102 Log off as user on page 103...

  • Page 100: Log On As User And Request An Access Ticket

    Log on as user and request an access ticket Log on as user and request an access ticket Introduction To be able to set parameters on the operator panel, you must first log on as a user and then request the access ticket. The access ticket ensures that parameters are not set by different users at parallel operator panels.

  • Page 101: Changing Password/'Password' Tab

    Changing password/'Password' tab Changing password/'Password' tab Note: A password will remain valid indefinitely if the "Extended password protection" function has not been activated by Service. A password will remain valid for 3 months if the "Extended password protection" function has been activated by Service. When the password has expired, you can enter a new password in the 'Edit user' menu or the 'User profile' menu.

  • Page 102: Changing Language/'User Profile' Tab

    Changing language/'User profile' tab Changing language/'User profile' tab Introduction The operator panel language can be selected in the 'User profile' tab. The appearance of the operator panel cannot be changed for the user groups "Operator" and "Key Operator." To change the language [48] Proceed as follows: Click on the 'General' ->...

  • Page 103: Log Off As User

    Log off as user Log off as user To log off as a user [49] Proceed as follows: Click on the 'General' -> 'User' -> 'Change user' menu. Select the desired user from the selection list. Click on the 'Log off' button.

  • Page 104: Selecting Settings And Entering Values

    Selecting settings and entering values Selecting settings and entering values Introduction All parameters of the printing system can be set at the operator panel. The following prerequisites have to be satisfied: The necessary rights are available. These rights are assigned by the respective "Key Operator"...

  • Page 105: Applying Or Resetting Settings

    Applying or resetting settings Applying or resetting settings 'Apply' / 'Reset' If you change parameters in a menu, you have to save these changes before switching to another menu. [51] Button Function 'Apply' The current settings in the displayed menu are saved. 'Reset' The current settings in the displayed menu are not saved, the set- tings before the changes were made are restored.

  • Page 106: Configuring Operation Mode

    Configuring operation mode Configuring operation mode Introduction Depending on whether you are printing with a single, a twin or a triplex printing system, and whether you are printing one-sided or two-sided, you must make the appropriate settings on the operator panel. To configure the operation mode [53] Proceed as follows:...

  • Page 107: Working With Setups

    Working with setups — overview Working with setups Working with setups — overview 'Setup' menus In setups, special settings for frequently recurring print requests can be grouped together and saved. By loading a setup, the printing system can be configured quickly with the right parameters for a print request.

  • Page 108: Creating A New Setup Or Changing A Setup

    Creating a new setup or changing a setup Creating a new setup or changing a setup Requirements Requirements for saving setups: The Key Operator or an operator authorized by the Key Operator must be logged There can be no error message. To create a new setup or change a setup [54] Proceed as follows:...
  • Page 109 Creating a new setup or changing a setup Proceed as follows: [95] Note An existing link between a job setup and a color setup can be saved at the same time using the 'Save' button. Using the 'Save as' button, on the other hand, the link will not be saved.

  • Page 110: Importing A Setup

    Importing a setup Importing a setup Introduction You can apply setups that were created on another printing system Océ VarioStream 8000. Importing a setup [55] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel, select: For print job setups: 'VarioStream' ->...
  • Page 111 Importing a setup Proceed as follows: If importing from a USB memory stick: Insert the USB memory stick with the setups into the USB port (on printer 1 for twin/triplex printing systems). The USB port is located below the op- erator panel keyboard.

  • Page 112: Exporting A Setup

    Exporting a setup Exporting a setup Introduction You can also use customized setups for other printing systems Océ VarioStream 8000. Prerequisites: The Key Operator or an operator authorized by the Key Operator must be logged Either the same software version must be installed on the printing systems concerned, or a higher version installed on the printing system for which a setup is to be exported.
  • Page 113 Exporting a setup Proceed as follows: If exporting to a USB memory stick: Insert the USB memory stick into the USB port (on printer 1 for twin/triplex printing systems). The USB port is located below the operator panel key- board. [100] Click on the 'OK' button.

  • Page 114: Managing Resources

    Managing resources — overview Managing resources Managing resources — overview Resources in I mode The following can be installed or deleted in the I mode Font tables (".CDP" file format) Font sets (".CHS" file format) Font sets for EPS/PDF (optional; within EPS/PDF containers) Color mapping tables (= Color Mapping Tables;...

  • Page 115: Resource Installation

    Resource installation Resource installation Requirement The Key Operator or an operator authorized by the Key Operator must be logged on. To install a resource [57] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Deactivate all channel links to the host.

  • Page 116: Delete Resources

    Delete resources Delete resources Requirement The Key Operator or an operator authorized by the Key Operator must be logged on. To delete a resource [58] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel select: For the I mode: 'VarioStream' ->...

  • Page 117: Editing 'Replace Consumables' Menus On The Operator Panel

    Editing 'Replace consumables' menus on the operator panel Editing 'Replace consumables' menus on the operator panel Introduction The operator panel informs you about the current status of the printing system. Warnings or error messages indicate when consumables or expendables have to be refilled or replaced.
  • Page 118 Editing 'Replace consumables' menus on the operator panel [59] Column Description [104] 'Status' The service life of the consumable or expendable is below the warning value. No action required. [105] The warning value has been exceeded. This consumable or ex- pendable must be replaced soon.
  • Page 119 Editing 'Replace consumables' menus on the operator panel Icon Function [109] This step is carried out by the printing system without the opera- tor's involvement. The progress display is automatically moved forward. The icons on the right side indicate the progress: [110] This step is currently in progress.
  • Page 120 Editing 'Replace consumables' menus on the operator panel Example of the procedure [61] Proceed as follows: Click on the 'VarioStream' -> 'Replace consumables' -> 'Replace active fil- ter' menu. Click on the 'OK' button. A menu window opens, in which all necessary work steps are displayed in the correct sequence, e.g.: [114] Note: If required, you can cancel the replacement by pressing the 'Cancel'...

  • Page 121: Operating The Printing System

    Chapter 6 Operating the printing system...

  • Page 122: Operating The Printing System - Overview

    Operating the printing system — overview Operating the printing system — overview Operating the printing system This section describes how to power the printing system on and off and the procedure for inserting, affixing and removing the paper web, and also contains all other information that you will need to operate the printing system.

  • Page 123: Powering On The Printing System

    Powering on the printing system Powering on the printing system Note: In the case of twin or triplex printing systems, steps 1 to 3 must be carried out on each printer. To power up the printing system [62] Proceed as follows: [116] Turn the main switch on the right narrow side upwards to...
  • Page 124 Powering on the printing system Proceed as follows: Set up a print job. Click on the 'Ready' button. The printing system is in the 'Ready' status. Chapter 6 Operating the printing system...

  • Page 125: After Printing Has Stopped, Switch The Printing System Back To 'Ready

    After printing has stopped, switch the printing system back to 'Ready' After printing has stopped, switch the printing system back to 'Ready' Introduction A print stop may have the following causes: The controller has run out of data. The printing system is in 'Ready' status and continues printing automatically as soon as print data is available again.

  • Page 126: Inserting The Paper Web On Single Printing Systems

    Inserting the paper web on single printing systems - overview Inserting the paper web on single printing systems Inserting the paper web on single printing systems - overview Paper path in a single printing system [120] Overview Here, you will find information on the following topics: Preparing to insert the paper web - overview on page 127 Inserting the paper web - overview on page 133 Completing the insertion of the paper web - overview on page 140...

  • Page 127: Preparing To Insert The Paper Web

    Preparing to insert the paper web - overview Preparing to insert the paper web Preparing to insert the paper web - overview Attention: The following points must be noted: When inserting a paper web, make sure that there is no paper between the paper input and the paper output.

  • Page 128: Stopping The Printing System And Opening The Doors

    Stopping the printing system and opening the doors Stopping the printing system and opening the doors To stop the printing system and open the doors [64] Proceed as follows: If the printing system is not in the 'Paper end' or 'Stop' status, click the 'Stop' button and transport the remaining paper out of the printing system.

  • Page 129: Preparing The Paper Transporter

    Preparing the paper transporter Preparing the paper transporter To prepare the paper transporter [65] Proceed as follows: [121] Swivel off the guide roller. [122] Open the locking mechanism and swivel off the bar with the pressure roller. [123] Open the paper feed: Pull out the knob and turn the lever to the left, to the stop point.
  • Page 130 Preparing the paper transporter Proceed as follows: [124] Swivel the loop puller roller up- wards until it engages. [125] If the new paper is different from the old paper (with or without guide holes), the spike wheel (S) must be positioned accordingly in all printing sys- tems: a: New paper with guide...
  • Page 131 Preparing the paper transporter Proceed as follows: [126] Position the paper web pressure pad: a: For paper with guide holes: Push in the pressure pad to the stop point. b: For paper without guide holes: Push in the pressure pad to the stop point.

  • Page 132: Preparing The Paper Web

    Preparing the paper web Preparing the paper web To prepare the paper web [66] Proceed as follows: [129] Cut the paper web at a right an- gle to the paper web edge. [130] Fold the start of the paper web downwards approximately 12", so that the side edges are aligned.

  • Page 133: Inserting The Paper Web

    Inserting the paper web - overview Inserting the paper web Inserting the paper web - overview Attention: To be able to insert the paper web, the printing system must either be in the 'Insert paper' status or the 'Stop' status. Note: Before you can insert a new paper web, you must have prepared the printing system for inserting the paper (see...

  • Page 134: Inserting Paper Web In Paper Input

    Inserting paper web in paper input Inserting paper web in paper input To insert the paper web in the paper input [67] Proceed as follows: [131] Pull out the paper input lever and turn to the right, to the stop point.
  • Page 135 Inserting paper web in paper input Proceed as follows: [135] Note Make sure that the paper web has reached the vacuum box. If the paper has not reached the vacuum box, pull through manually. [136] Continue to push the paper (ap- proximately 2 m) until the pa- per web has reached the vacuum box.

  • Page 136: Inserting Paper Web In Vacuum Box And Paper Transporter

    Inserting paper web in vacuum box and paper transporter Inserting paper web in vacuum box and paper transporter To insert the paper web in the vacuum box and paper transporter [68] Proceed as follows: [139] Open the vacuum box flap. [140] Insert paper between the pres- sure roller and drive roller.
  • Page 137 Inserting paper web in vacuum box and paper transporter Proceed as follows: [142] Guide the paper end by hand between the upper right edge of the vacuum box and the roller profile. The required paper will be transported automatically until the paper web has reached the paper transport unit.
  • Page 138 Inserting paper web in vacuum box and paper transporter Proceed as follows: [145] Guide the paper upwards and push it forwards by hand over the brake roller, ... [146] ... until the start of the paper web has reached the area of the insert mark.
  • Page 139 Inserting paper web in vacuum box and paper transporter Proceed as follows: [149] Caution If you push the loop puller roller down too quickly in the next step, the paper web can tear. [150] Unlock the loop puller roller and carefully push it down to the stop point.

  • Page 140: Completing The Insertion Of The Paper Web

    Completing the insertion of the paper web - overview Completing the insertion of the paper web Completing the insertion of the paper web - overview Note: After inserting the paper web (see Inserting the paper web - overview on page 133) final tasks must be carried out.

  • Page 141: Close Flaps, Units, Etc

    Close flaps, units, etc. Close flaps, units, etc. To close the flaps, units, etc. [69] Proceed as follows: [153] Caution Danger of burning with hot preheating saddle. Do not touch the hot preheating saddle in the next step. [154] Close the cover of the preheat- ing saddle.
  • Page 142 Close flaps, units, etc. Proceed as follows: [156] Close the paper feed: Pull out the knob and turn the lever to the right, to the stop point. [157] Swivel on the bar with the pres- sure roller and close. [158] Swivel on the guide roller.

  • Page 143: Settings For Different Paper Properties

    Settings for different paper properties Settings for different paper properties Setting different paper properties If the paper quality of the newly inserted paper is different from that of the previous paper, some settings may need to be changed. [70] Proceed as follows: [159] Set the spring force of the loop puller:...
  • Page 144 Settings for different paper properties Proceed as follows: [161] Use the adjusting wheel to set the contact force of the guide roller according to the paper type. The adjusting wheel has a scale (1 - 6) for setting the pressure: 1: no pressure 6: greatest pressure Begin with gentle pressure.
  • Page 145 Settings for different paper properties Proceed as follows: [164] If the new paper is different from the old paper (with or without guide holes), the spike wheel (S) must be positioned accordingly in all printing sys- tems: a: New paper with guide holes: Move the lever (H) fully to the right and release.
  • Page 146 Settings for different paper properties Proceed as follows: [167] Paper without marks or with horizontal perforation: Align the upper edge of the form or cross perforation with the insert mark using the ADVF and ADVR buttons according to the form length. On the operator panel, select: 'VarioStream' ->...

  • Page 147: After Inserting The Paper Web

    After inserting the paper web After inserting the paper web After inserting the paper web [71] Proceed as follows: Close the left and right door at the front of the printing system. Close the cover hood. If a paper web with a different thickness or surface has been inserted, check the position of the pressure rollers in the paper output (see Set pressure roll- er on page...

  • Page 148: Inserting The Paper Web In Twin And Triplex Printing Systems

    Inserting the paper web in twin and triplex printing systems - overview Inserting the paper web in twin and triplex printing systems Inserting the paper web in twin and triplex printing systems - overview Note: To insert paper, all printing systems must be powered on, i.e. the main switches are in position I and the POWER ON keys have been activated.

  • Page 149: Preparing To Insert The Paper Web On Twin Or Triplex Printing Systems

    Preparing to insert the paper web on twin or triplex printing systems Preparing to insert the paper web on twin or triplex printing systems Note: To insert paper, all printing systems must be powered on, i.e. the main switches are in position I and the POWER ON keys have been activated.

  • Page 150: Paper Guide In The Inline Turn Bar

    Paper guide in the inline turn bar - overview Paper guide in the inline turn bar Paper guide in the inline turn bar - overview Introduction If you are using a twin or triplex printing system, you can connect the individual printing systems with an inline turn bar in each case.

  • Page 151: Paper Guide For Reverse-Side Printing

    Paper guide for reverse-side printing Paper guide for reverse-side printing To guide the paper web through the inline turn bar for reverse-side printing [74] Proceed as follows: [169] Hold the paper in front by the first fold and, with the first and second page folded up, guide them from below through the upper guide rods to the infeed...
  • Page 152 Paper guide for reverse-side printing Proceed as follows: [172] For < 250 mm paper widths: Guide the paper from above through the lower guide rods to the lower deflection roller. [173] Only when changing the < 250mm paper width: Loosen the four knurled screws of the left and right lower alignment rings on both guide rods.
  • Page 153 Paper guide for reverse-side printing Proceed as follows: [175] Push the lower ring on the ver- tical deflection roller so that the upper ring edge lies on the marking for the paper width be- ing used. Tighten the knurled screw again. [176] Guide the paper from the front around the front slanted guide...

  • Page 154: Paper Guide For Front-Side Printing

    Paper guide for front-side printing Paper guide for front-side printing To guide the paper web through the inline turn bar for front-side printing [75] Proceed as follows: [177] Hold the paper in front by the first fold and with the first and second page folded up guide from below through the upper guide rods via the infeed and...

  • Page 155: Changing Paper Width In The Inline Turn Bar

    Changing paper width in the inline turn bar Changing paper width in the inline turn bar To change the paper width in the inline turn bar [76] Proceed as follows: [179] Only when changing the paper width: Loosen the inline turn bar lock. [180] Push the inline turn bar as far forwards or backwards until the...

  • Page 156: Paper Guide In The Turning Platform

    Paper guide in the turning platform - overview Paper guide in the turning platform Paper guide in the turning platform - overview Introduction If you are using a twin or triplex printing system, you can connect the individual printing systems with a turning platform in each case. Using the turning platform, the paper web is fed to the next printing system for reverse-side printing and for the front-side printing in different ways.

  • Page 157: Paper Guide For Reverse-Side Printing

    Paper guide for reverse-side printing Paper guide for reverse-side printing To guide the paper web through the inline turn bar for reverse-side printing [77] Proceed as follows: [181] Position of the turning bar for reverse-side printing. If it is not in this position, rerouting takes place as illustrated in the fol- lowing diagrams.
  • Page 158 Paper guide for reverse-side printing Proceed as follows: [184] Swivel turning bar downwards and engage handle. [185] Only when changing the paper width: Use the knob to place the indi- cator on the width of paper be- ing used. [186] Hold the paper at the front by the first fold and, with the first and second page folded up,...
  • Page 159 Paper guide for reverse-side printing Proceed as follows: [187] Only when changing the paper width: Push the guide plate so that the paper runs between both guide plates with some playing room. [188] Guide the paper via the front roller between the guide plates under the turning platform.

  • Page 160: Paper Guide For Front-Side Printing

    Paper guide for front-side printing Paper guide for front-side printing To guide the paper web through the turning platform for front-side printing [78] Proceed as follows: [190] Position of the turning bar for front-side printing. If it is not in this position, rerouting takes place as illustrated in the fol- lowing diagrams.
  • Page 161 Paper guide for front-side printing Proceed as follows: [193] Swivel turning bar downwards and engage handle. [194] Hold the paper at the front by the first fold and, with the first and second page folded up, guide under the paper swing through to the turning platform.
  • Page 162 Paper guide for front-side printing Proceed as follows: [196] Guide the paper between the guide plates via the front roller and then on behind the rear roll- [197] Guide the paper around the rear roller and then back into the turning bar.

  • Page 163: Synchronization And Positioning

    Synchronization and positioning - overview Synchronization and positioning Synchronization and positioning - overview Definition Synchronization is the alignment of a complete printing system that consists of at least two printing systems connected in succession. It ensures that the front and back pages to be printed are properly aligned during the print job.

  • Page 164: Synchronization - Page Integrity Marks (Pim) For Perforated Paper

    Synchronization - Page integrity marks (PIM) for perforated paper Synchronization - Page integrity marks (PIM) for perforated paper Introduction A page integrity mark (PIM) is used exclusively as the synchronization mark for perforated paper. It is printed between the margin holes and then removed later when the paper is cut.
  • Page 165 Synchronization - Page integrity marks (PIM) for perforated paper [83] Printer 1 " increments 2 to paper length 4 Printer 2 6 to paper length Setting the page integrity mark (PIM) in twin mode "duplex" [84] Position of PIM mark Printer 2 Printer 1 PIM mark printer 2...

  • Page 166: Synchronization - Barcode Synchronization Mark For Unperforated Paper

    Synchronization - Barcode synchronization mark for unperforated paper Synchronization - Barcode synchronization mark for unperforated paper Introduction A barcode is created as a synchronization mark on each page within the print field for unperforated paper. Each barcode is 50.8 mm (= 2 inches) in height and 10 mm in width.
  • Page 167 Synchronization - Barcode synchronization mark for unperforated paper Setting barcode synchronization marks in twin mode "simplex" [87] Position barcode synchronization mark Printer 2 Printer 1 [205] [206] Horizontal position of synchronization mark (A1, A2): The horizontal position of the synchronization mark is the same in both printing systems (A1 = A2).

  • Page 168: Synchronization - Barcode Synchronization Mark For Unperforated Paper

    Synchronization - Barcode synchronization mark for unperforated paper [89] [89] Vertical minimum and maximum values Minimum value Maximum value Page length - D1 - F1 - E2 - D2 - F2 B1 + D1 + F1 Page length - 50.8 mm Width of synchronization mark (C1, C2): The width of the synchronization mark is always 10 mm.

  • Page 169: Synchronization - Barcode Synchronization Mark For Unperforated Paper

    Synchronization - Barcode synchronization mark for unperforated paper [91] Value for A1 Paper without guide holes Paper width - 10 mm Paper with guide holes Paper width - 10 mm - 12.7 mm Horizontal position of synchronization mark A2 in printing system 2: The horizontal position of synchronization mark A2 in printing system 2 is set in sub-menu <Paper>...

  • Page 170: Synchronization - Barcode Synchronization Mark For Unperforated Paper

    Synchronization - Barcode synchronization mark for unperforated paper The area of the PTL mark is used in both printing systems for the upper protected area (sub-menu <Paper> <Sheets> <Mark type> = <Synchronization mark> <Protected areas>). The areas are the same (E1 = E2). Lower protected area (F1, F2) The area of the PTL mark is used in both printing systems for the lower protected area (sub-menu <Paper>...

  • Page 171: Positioning Mark Sensor

    Positioning mark sensors - overview Positioning mark sensor Positioning mark sensors - overview Introduction Mark sensors scan the marks on the paper. The marks are either preprinted by printer 1 of a twin system (PTL mark, synchronization mark), or are already preprinted on the paper (e.g.

  • Page 172: Positioning Upper Mark Sensor

    Positioning upper mark sensor Positioning upper mark sensor Introduction The upper mark sensor scans the preprinted marks on the front side of the form. The upper mark sensor must be adjusted according to the horizontal position of the preprinted mark. To position the upper mark sensor [94] Proceed as follows:...

  • Page 173: Positioning Lower Mark Sensor

    Positioning lower mark sensor Positioning lower mark sensor Introduction The second (or third) printing system has a mark sensor which scans the synchronization and PTL marks on the rear side of the paper web. Note: The lower mark sensor should be positioned accordingly when the paper in use has guide holes and use of the Data Integrity Marks is switched off.
  • Page 174 Positioning lower mark sensor To position the lower mark sensor [95] Proceed as follows: [211] Push the lever to the right and slowly swivel off the paper transport. [212] The lever for positioning the lower mark sensor is located in the second printing system be- side the transfer roller lock.
  • Page 175 Positioning lower mark sensor Proceed as follows: [214] Lever position for paper with guide holes and deactivated Data Integrity Marks function. [215] Push the paper transport down- wards until it engages. [216] The mark on the paper web must be positioned using the 'ADVF' or 'ADVR' key so that the sensor light spot (L) is lo- cated within the mark (M).

  • Page 176: Calibrating Mark Sensor

    Calibrating mark sensor - overview Calibrating mark sensor Calibrating mark sensor - overview Introduction Mark sensor calibration may be required when a different developer station or a different color is used. A message to this effect will be displayed on the operator panel.

  • Page 177: Calibrating Upper Mark Sensor

    Calibrating upper mark sensor Calibrating upper mark sensor To calibrate the upper mark sensor [96] Proceed as follows: Click on the menu 'VarioStream' -> 'Configuration' -> 'Paper' -> 'Marks' -> 'Calibrate mark sensor'. The 'Calibrate mark sensor' menu page opens: [217] Click on: 'Upper mark sensor'...
  • Page 178 Calibrating upper mark sensor Proceed as follows: The work steps required to calibrate the upper mark sensor are displayed: [219] Information on the displayed icons, see Explanation of icons on page 118. Each step is described once again in detail under 'Details'. Click on the 'OK' button to confirm that the paper web is properly posi- tioned.

  • Page 179: Calibrate Lower Mark Sensor

    Calibrate lower mark sensor Calibrate lower mark sensor To calibrate the lower mark sensor [97] Proceed as follows: Click on the menu 'VarioStream' -> 'Configuration' -> 'Paper' -> 'Marks' -> 'Calibrate mark sensor'. Menu page 'Calibrate mark sensor' will open, e.g.: [220] Click on: 'Lower mark sensor'...
  • Page 180 Calibrate lower mark sensor Proceed as follows: The work steps required to calibrate the lower mark sensor are displayed: [222] Information on the displayed symbols: See Explanation of icons on page 118. Each step is described once again in detail under 'Details'. Click on the 'OK' button to confirm that the paper web is properly posi- tioned.

  • Page 181: Paper Change Settings On The Printing System

    Paper change settings on the printing system - overview Paper change settings on the printing system Paper change settings on the printing system - overview Introduction When changing the paper, new settings may be necessary on the printing system. Attention: When changing from narrow paper to wide paper, there may still be some toner residue on the transfer roller.

  • Page 182: Possible Dirt After Paper Change

    Possible dirt after paper change Possible dirt after paper change Attention: When changing from narrow paper to wide paper, there may still be some toner residue on the transfer roller. To avoid any possible dirt after a paper change [98] Proceed as follows: So that the wide paper is not soiled, clean the transfer roller before starting printing (see...

  • Page 183: Set Rear Paper Web Guide

    Set rear paper web guide Set rear paper web guide Attention: This could lead to paper path problems. Ensure that the rear paper web guide is always horizontal. To set the rear paper web guide [99] Proceed as follows: [223] Set the rear paper web guide to paper width + 1 mm.

  • Page 184: Set Pressure Roller

    Set pressure roller Set pressure roller To adjust the pressure roller [100] Proceed as follows: [225] Open the locking mechanism and swivel off the bar with the pressure roller. [226] Set the pressure roller in line with the paper width. Chapter 6 Operating the printing system...
  • Page 185 Set pressure roller Proceed as follows: [227] Note The bar with the pressure roller must be closed while printing is in opera- tion. [228] Close the bar with the pressure roller.

  • Page 186: Set Loop Puller Force

    Set loop puller force Set loop puller force To adjust the loop puller force [101] Proceed as follows: [229] On a twin printing system, set on both printers: Use the knob to position the in- dicator in the setting scale range which corresponds to the width of the inserted paper.

  • Page 187: Setting The Position Of The Brake Roller

    Setting the position of the brake roller - overview Setting the position of the brake roller Setting the position of the brake roller - overview Introduction This adjustment option is used to create a good paper path for difficult papers too, without requiring heavy force from the guide roller on the paper.

  • Page 188: Paper Web Runs To The Rear In The Printer

    Paper web runs to the rear in the printer Paper web runs to the rear in the printer Attention: For most papers, it is not necessary to adjust the brake roller position! Always try first to remedy the paper path problem with a different setting for the guide roller.
  • Page 189 Paper web runs to the rear in the printer Proceed as follows: [231] Turn the adjustment knob (B) slightly to the left (counter clockwise), and hold it firmly. [232] Tighten the binding screw (A). The brake roller has moved up- wards on the front side.

  • Page 190: Paper Web Runs To The Front In The Printer

    Paper web runs to the front in the printer Paper web runs to the front in the printer If the paper in the printer runs forwards (front paper edge is damaged at the guide plate) [103] Proceed as follows: First try to reinsert the paper and select a lower contact pressure for the guide roller.
  • Page 191 Paper web runs to the front in the printer Proceed as follows: [234] Turn the adjustment knob (B) slightly to the right (clockwise), and hold it firmly. [235] Tighten the binding screw (A). The brake roller has moved downwards on the front side.

  • Page 192: The Brake Roller Setting Has Been Lost

    The brake roller setting has been lost The brake roller setting has been lost Introduction In the default setting, the brake roller is positioned parallel to the paper transport infeed roller. The paper transport infeed roller is the metal roller that is located to the upper right of the loop puller.
  • Page 193 The brake roller setting has been lost Proceed as follows: [238] Tighten the clamp screw (A). Insert the paper web in the printing system (see Inserting the paper web on single printing systems - overview on page 126 Inserting the paper web in twin and triplex printing systems - overview on page 148).

  • Page 194: Paper Change Settings On The Operator Panel

    Paper change settings on the operator panel - overview Paper change settings on the operator panel Paper change settings on the operator panel - overview Introduction When starting a new job or changing the paper, new printer settings may be necessary on the operator panel.

  • Page 195: Settings On The Operator Panel: 'Setup

    Settings on the operator panel: 'Setup' Settings on the operator panel: 'Setup' Introduction Job, color and channel-specific printer settings can be saved under a name in the 'Setup' menu. When you load a predefined setup, the printing system is automatically configured with the corresponding parameters for the print job.

  • Page 196: Settings On The Operator Panel: Paper With/Without Perforation

    Settings on the operator panel: Paper with/without perforation Settings on the operator panel: Paper with/without perforation Select paper, with or without perforation [106] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel select: Menu'VarioStream' 'Configuration''Paper' 'Properties' When using paper with perforation: Activate checkbox 'Horizontal perforation'.

  • Page 197: Settings On The Operator Panel: Paper Dimensions

    Settings on the operator panel: Paper dimensions Settings on the operator panel: Paper dimensions Logical page length on a physical page [108] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel select: Menu'VarioStream' 'Configuration''Paper' 'Dimensions' In area 'Page length' specify the logical page length with the slide control or by an entry in the text field.

  • Page 198: Settings On The Operator Panel: Paper Brake

    Settings on the operator panel: Paper brake Settings on the operator panel: Paper brake Setting the paper brake [110] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel select: Menu 'VarioStream' 'Configuration''Paper' 'Paper path' Select the desired brake force under 'Paper brake'.

  • Page 199: Settings On The Operator Panel: Fusing

    Settings on the operator panel: Fusing Settings on the operator panel: Fusing Introduction The values for the following settings must be determined by test runs with the paper being used. Attention: The printing system needs a certain amount of time to reach the new temperature. Note: If the fusing temperature was increased, a waiting period follows automatically, during which printing is not possible.

  • Page 200: Synchronized Roll Change During A Print Job (Twin/Triplex)

    Replacing paper roll during a print job (twin/triplex) - overview Synchronized roll change during a print job (twin/triplex) Replacing paper roll during a print job (twin/triplex) - overview Introduction For synchronized twin or triplex printing systems, it is possible to replace the roll during a print job, without having to cancel the print job.

  • Page 201: Automatic Start Of Roll Replacement

    Automatic start of roll replacement Automatic start of roll replacement Attention: The external paper end light barrier must be set so that there is sufficient paper on the paper roll when error message "EM001001 'Paper end detected'" appears on the first printer, to allow the paper web to be conveyed twice through the entire printing system (approx.
  • Page 202 Automatic start of roll replacement Proceed as follows: Affix new paper web (see Affixing the paper web on page 205). After you have affixed the paper web (including 'NPRO'), click the 'End' button. The progress display is set to the 'Start' mark. Chapter 6 Operating the printing system...

  • Page 203: Light Barrier

    Manual roll replacement before paper end or without external paper end light barrier Manual roll replacement before paper end or without external paper end light barrier Introduction A manual roll replacement may be necessary for the following reasons: On a synchronized twin or triplex printing system, you want to replace the roll before the end of the paper or the printing system does not have an external paper end light barrier.

  • Page 204: Activate/Deactivate Function 'Automatic Start

    Activate/deactivate function 'Automatic start' Activate/deactivate function 'Automatic start' Introduction If the printing system should advise the roll change automatically, function 'Automatic start' must be activated in the 'Configuration' -> 'Printing system' -> 'Paper end functions' menu. If you want to carry out the roll replacement manually, function 'Automatic start' must be deactivated in the 'Configuration' ->'Printing system' ->...

  • Page 205: Affixing The Paper Web

    Affixing the paper web Affixing the paper web Attention: Paper webs that are affixed offset or at an angle result in paper path problems. Ensure that the rear paper web guide is always horizontal. Make sure that the edges of the paper webs are flush. Prevent soiling of post-processing.
  • Page 206 Affixing the paper web Proceed as follows: [240] Only if the paper is wider than the previously inserted paper: Set the rear paper web guide at the lower rerouting rod to paper width + 1 mm for both printing systems. Cut the paper end of the old paper web at a right angle to the paper web edge before the external paper feed.
  • Page 207 Affixing the paper web Proceed as follows: [242] Position the paper web pressure pad: a: For paper with guide holes: Push in the pressure pad to the stop point. b: For paper without guide holes: Push in the pressure pad to the stop point.
  • Page 208 Affixing the paper web Proceed as follows: [245] Caution If the splice is moved too quickly, the paper web may be damaged or torn. Only move the affixed paper web using the 'NPRO' button and observe the paper transport. If you use the 'Eject' button to move the paper, you might overlook damage to the paper web and not be able to prevent this damage in time.

  • Page 209: Printing With Another Color

    Printing with another color - overview Printing with another color Printing with another color - overview Overview If you want to print with another color, the following conversion steps are necessary: Replacing the toner feed - overview on page 210 Replacing the developer station —...

  • Page 210: Replacing The Toner Feed

    Replacing the toner feed - overview Replacing the toner feed Replacing the toner feed - overview Caution: Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help. Avoid contact with the skin..

  • Page 211: Removing Toner Feed

    Removing toner feed Removing toner feed To remove the toner feed [116] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Open the center door at the back of the printing system. [246] Swivel the toner bottle holder forwards using the handle.
  • Page 212 Removing toner feed Proceed as follows: [249] Remove the toner bottle from the container. If toner is still present in the container and in the container environment, remove with a vacuum cleaner. [250] Turn the knob to the left and swivel off the fan from the de- veloper station.
  • Page 213 Removing toner feed Proceed as follows: [253] Remove the plug connector be- tween the drain head and the toner bottle holder. [254] Press back on the drain head mounting release and remove the drain head from the mount- ing. Installing toner feed on page 214...

  • Page 214: Installing Toner Feed

    Installing toner feed Installing toner feed To install the toner feed [117] Proceed as follows: [255] Insert the drain head into the mounting and press down until it engages audibly. [256] Reattach the plug connector be- tween the drain head and the toner bottle holder.
  • Page 215 Installing toner feed Proceed as follows: [258] Swivel on the fan to the devel- oper station and turn the knob to the right. Make sure to use the correct toner type. Shake the new, closed toner bottle well to loosen the toner. [259] Caution Possibility of mistaking fresh toner bottle for waste toner bottle.
  • Page 216 Installing toner feed Proceed as follows: [261] Press the locking lever down to close the toner bottle. [262] Slowly swivel the toner bottle holder back into position with the handle. Replacing the developer station — overview on page 217 Chapter 6 Operating the printing system...

  • Page 217: Replacing The Developer Station

    Replacing the developer station — overview Replacing the developer station Replacing the developer station — overview Introduction A replacement cart is required to replace a developer station. Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart.
  • Page 218 Replacing the developer station — overview [263] [118] Part Description Handle Unlocking rod Support Locking bolts Setscrews Pins Roller brakes Overview You will find information on the following topics: Preparations for removing the developer station on page 219 Removing the developer station on page 222 Final tasks for removing the developer station on page 226 Preparations for installing the developer station on page 228 Installing the developer station on page 230...

  • Page 219: Preparations For Removing The Developer Station

    Preparations for removing the developer station Preparations for removing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 220 Preparations for removing the developer station Proceed as follows: [265] Push the safety lever to the right and pull up the door by the le- ver. [266] Place the toner suction hose downwards. [267] Grasp the developer station by the handle and pull out by approx.
  • Page 221 Preparations for removing the developer station Proceed as follows: [268] Remove the vacuum hose. [269] Remove the toner suction hose from the toner box. Attach the toner suction hose and vacuum hose to the rubber mounting above the fine filter. [270] Hold the developer station by the handle and push into the...

  • Page 222: Removing The Developer Station

    Removing the developer station Removing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 223 Removing the developer station To remove the developer station [120] Proceed as follows: [271] Move maintenance cart towards printer and set height of sup- ports exactly: Turn setscrews so that both pins are directly positioned opposite the corresponding holes on the printing system.
  • Page 224 Removing the developer station Proceed as follows: [274] Press lever at both roller brakes downwards. [275] Grasp developer station by the handle and pull out to stop. Press in handle. [276] Hold the developer station at the black connection box and pull out to the next stop point.
  • Page 225 Removing the developer station Proceed as follows: [277] Caution Danger of pinching! Do not hold the developer station by the gear motor housing when you are removing the developer station from the printing system. Otherwise, you could crush your hand in the replacement cart's locking bolts. [278] Pull out the locking bolt on the printing system (to the left of...

  • Page 226: Final Tasks For Removing The Developer Station

    Final tasks for removing the developer station Final tasks for removing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 227 Final tasks for removing the developer station Proceed as follows: [282] Caution Developer can become lumpy. The developer station should not be exposed to strong heat! For this reason, do not put the replacement cart with the developer station in the direct vi- cinity of heat sources, such as heating elements or hot air fans, or in places where it could be exposed to direct sunlight.

  • Page 228: Preparations For Installing The Developer Station

    Preparations for installing the developer station Preparations for installing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 229 Preparations for installing the developer station Proceed as follows: [287] Press the lever at both roller brakes upwards. [288] Move the replacement cart with the developer station towards the printing system and set the height of the supports precise- Turn the setscrews so that both pins are directly positioned op- posite the corresponding holes on the printing system.

  • Page 230: Installing The Developer Station

    Installing the developer station Installing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 231 Installing the developer station Proceed as follows: [291] Press the lever at both roller brakes downwards. [292] Pull out the locking bolt at the replacement cart and simulta- neously move the developer station forward to the stop point.
  • Page 232 Installing the developer station Proceed as follows: [293] Remove the retention bolts from the printing system and, at the same time, hold the devel- oper station by the handle and push into the printing system to the stop point. [294] Press the lever at both roller brakes upwards.
  • Page 233 Installing the developer station Proceed as follows: [295] Pull the replacement cart's un- locking rod and remove the re- placement cart from the printing system. Push the trolley to one side. [296] Press the lever at both roller brakes downwards. The re- placement cart can now no longer roll unintentionally.

  • Page 234: Final Tasks For Installing The Developer Station

    Final tasks for installing the developer station Final tasks for installing the developer station Caution: Heavy weight: Note the heavy weight of the developer station (approx. 70 kg/145.35 lb) and the correct functioning of the locks on the replacement cart. Hot surfaces After a longer period of printing, the motor of the developer station may be hot.
  • Page 235 Final tasks for installing the developer station Proceed as follows: [299] Push vacuum hose to the stop point on the developer station connecting pipe. Take the toner hose from the mounting on the toner supply unit and push to the stop point on the developer station connecting pipe. Check whether all hoses are attached onto connecting pipes to stop.
  • Page 236 Final tasks for installing the developer station Proceed as follows: [303] Close the photoconductor drum door. [304] Caution Print problems possible. Clean the toner mark sensor before you begin to print. Cleaning the toner mark sensor on page 278. Close the center door at the back of the printing system. Close the left and right door at the front of the printing system.

  • Page 237: Converting The Printing System

    Converting the printing system - overview Converting the printing system Converting the printing system - overview Possible configurations The printing system can be converted to a different configuration. The following configuration options are available: High quality - toner: black (600 dpi, 350 pages / minute) ®...
  • Page 238 Converting the printing system - overview Overview You will find information on the following topics: Select configuration on page 239 Start conversion on page 240 Replacing the toner feed on page 241 Replacing developer station on page 242 Changing the photoconductor drum on page 243 Replace fuser roller on page 244 Complete conversion on page 245 Chapter 6 Operating the printing system...

  • Page 239: Select Configuration

    Select configuration Select configuration To select a configuration [125] Proceed as follows: Click on the 'VarioStream' -> 'Configuration' -> 'Printing system' -> 'Con- version' menu. Menu page 'Conversion' will open, e.g.: [305] Click on the desired entry under 'Configuration', e.g.: [306] Start conversion on page 240...

  • Page 240: Start Conversion

    Start conversion Start conversion Introduction The following work steps must be carried out in sequence in order to convert the printing system to the desired configuration: To start the conversion [126] Proceed as follows: The first step is preselected under 'Steps': [307] Information on the icons displayed on the operator panel under 'Steps' can be found under...

  • Page 241: Replacing The Toner Feed

    Replacing the toner feed Replacing the toner feed Note: The toner bottles listed for installation are the only ones permitted for this configuration, and depend on the selected configuration. To replace the toner feed [127] Proceed as follows: The list with the work steps for replacing the toner feed is displayed in the right half of the window: [308] The steps in the list must be followed in sequence.

  • Page 242: Replacing Developer Station

    Replacing developer station Replacing developer station Note: The developer stations listed for installation are the only ones permitted for this configuration, and depend on the selected configuration. To replace the developer station [128] Proceed as follows: The list with the work steps for replacing the developer station is displayed in the right half of the window: [309] The steps in the list must be followed in sequence.

  • Page 243: Changing The Photoconductor Drum

    Changing the photoconductor drum Changing the photoconductor drum Note: Depending on the selected configuration, the PC drums listed for installation are the only ones permitted for this configuration. To replace the photoconductor drum [129] Proceed as follows: The list with the work steps for replacing the photoconductor drum is dis- played in the right half of the window: [310] The steps in the list must be followed in sequence.

  • Page 244: Replace Fuser Roller

    Replace fuser roller Replace fuser roller Note: Depending on the selected configuration, the fuser rollers listed for installation are the only ones permitted for this configuration. To replace the fuser roller [130] Proceed as follows: The list with the work steps for replacing the fuse roller is displayed in the right half of the window: [311] The steps in the list must be followed in sequence.

  • Page 245: Complete Conversion

    Complete conversion Complete conversion To complete the conversion [131] Proceed as follows: After replacing the fuser roller, the values entered during conversion of the printing system are applied. At the same they are checked for validity. This takes approx. 2 minutes and cannot be cancelled. [312] Information on the icons displayed on the operator panel under 'Steps' can be found under...

  • Page 246: Powering Off The Printing System

    Powering off the printing system Powering off the printing system Note: For twin or triplex operation, the following steps must be performed on each individual printer, unless otherwise specified. To power off the printing system [132] Proceed as follows: Drain the printer, i.e. switch the printing system offline from the software. Click on the 'Stop' button.
  • Page 247 Powering off the printing system Proceed as follows: [316] Caution Observe the waiting period The controller requires this time to back up the data. Powering off prema- turely via the main switch can lead to data loss. [317] Only if the printing system is to be detached from the line power supply: Power off at the main switch.
  • Page 248 Powering off the printing system Chapter 6 Operating the printing system...

  • Page 249: Cleaning The Printing System

    Chapter 7 Cleaning the printing system...

  • Page 250: Cleaning The Printing System - Overview

    Cleaning the printing system — overview Cleaning the printing system — overview Introduction This section shows you how often to clean the different components and how to carry out this cleaning. Caution: Please observe the following safety directives when cleaning: Printing system could start unexpectedly.
  • Page 251 Cleaning the printing system — overview Clean soft fuser roller on page 270 Clean the developer station. on page 273 Cleaning the sensors — overview on page 277 Cleaning the toner suction system on page 284 Clean corotrons on page 288 Clean LED print head on page 289 Cleaning the filter on page 290 Clean screen on page 293...

  • Page 252: Cleaning Agents And Devices, Cleaning Intervals

    Cleaning agents and devices, cleaning intervals Cleaning agents and devices, cleaning intervals Caution: Please follow the manufacturer's safety directives. Do not use chemical solvents or other aggressive cleaning agents. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
  • Page 253 Cleaning agents and devices, cleaning intervals Cleaning Purpose Note agents/equip- ment Round brush Cleaning the toner dust Standard store-bought quality sensor e.g. pipe cleaner EGRA-bunt, OLD- ENKOTT, etc. Foam cloth To clean surfaces MOLTOPREN or similar qualities Dusting brush Cleaning hard-to-reach 1 cm (1/2") round brush and flat paint areas brushes (2"), commercial quality with...
  • Page 254 Cleaning agents and devices, cleaning intervals Time Cleaning loca- See section ... tion When replacing consumables Oiling unit in the Clean fuser station on fuser station page 264 Toner dust sensor Cleaning the toner dust sensor on page 279 Toner supply bin Change toner bottle on environment page 327...

  • Page 255: Clean The Paper Path

    Clean the paper path Clean the paper path Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
  • Page 256 Clean the paper path Proceed as follows: [323] Open the cover above the pre- heating saddle. [324] Caution Danger of burns from hot preheating saddle. Do not touch the hot preheating saddle in the next step. [325] Caution There can be a high build-up of static charge when vacuuming the toner spill.
  • Page 257 Clean the paper path Proceed as follows: [327] Close cover above the preheat- ing saddle. [328] Open tension roller unit. Clean the sensor and associated reflector with a soft cloth. [329] Push the lever to the right and slowly swivel off the paper transport.
  • Page 258 Clean the paper path Proceed as follows: [330] Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rub- ber nozzle and filter set for fine dust. For larger toner quantities, the indus- trial vacuum cleaner must be explosion proof.
  • Page 259 Clean the paper path Proceed as follows: [334] Open the pressure unit: Pull out the button and turn lever to the left until it reaches the stop point. Vacuum the area underneath the metal roller. [335] Swivel the loop puller roller up- wards and lock.
  • Page 260 Clean the paper path Proceed as follows: Shut the roller rod again. Close the cover hood. Close the left and right doors at the front of the printing system. To switch the printing system to the 'Ready' status, click the 'Ready' button. Chapter 7 Cleaning the printing system...

  • Page 261: Clean Transfer Roller

    Clean transfer roller Clean transfer roller Attention: Transfer roller cleaning for paper change When changing from narrow to wide paper, make sure that the transfer roller is cleaned because there may be toner residue on the transfer roller. Note: The transfer roller must be cleaned on a regular basis (min. after 500,000 printed pages).

  • Page 262: Clean Plastic Strips

    Clean plastic strips Clean plastic strips To remove and clean the plastic strips [137] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Open the right door at the front of the printing system. [338] Pull the lever forwards to open the door in front of the photo-...
  • Page 263 Clean plastic strips Proceed as follows: [340] Remove the plastic strips from the mounting. [341] Clean the plastic strips with a soft paper towel. To install the plastic strips [138] Proceed as follows: [342] Push the plastic strips into the mounting.

  • Page 264: Clean Fuser Station

    Clean fuser station Clean fuser station Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
  • Page 265 Clean fuser station Proceed as follows: Put on heat protection gloves. [347] Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rub- ber nozzle and filter set for fine dust. For larger toner quantities, the indus- trial vacuum cleaner must be explosion-proof.
  • Page 266 Clean fuser station Proceed as follows: [351] Press against the pressure pin and swivel out the dirt pan. Check the dirt collection bin. [352] Caution Do not damage the cleaning plate. Remove dirt from the cleaning plate with the paper cutter. If the dirt bin is over half filled with dirt, insert a new bin (see Replacing the dirt bin - overview on page...
  • Page 267 Clean fuser station Proceed as follows: [354] Press the opening lever on the drive unit of the paper feed to the left and swivel the drive unit downward by the handle. [355] Press the opening lever on the saddle roller forwards and care- fully swivel down the roller saddle.
  • Page 268 Clean fuser station Proceed as follows: [357] Swivel on the roller saddle. Swivel on the lower cover. [358] Swivel back the dirt bin and lock by pressing the knob. Clean traces of oil on the dirt bin mounting with a paper tissue or cloth. [359] Swivel on the oiling unit and tighten knob.
  • Page 269 Clean fuser station Proceed as follows: Close the cover hood. To switch the printing system to the 'Ready' status, click the 'Ready' button again.

  • Page 270: Clean Soft Fuser Roller

    Clean soft fuser roller Clean soft fuser roller Introduction If toner residue is on the fuser roller, the fuser roller must be cleaned. Especially if paper has passed through the fuser roller, toner may be stuck on the fuser roller. Caution: Strictly observe the following safety directives when cleaning the fuser roller: Clean the soft fuser rollers only when cooled, otherwise there is a danger...
  • Page 271 Clean soft fuser roller Proceed as follows: [360] Caution The components in the fuser station reach a surface temperature of approx- imately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers identified with this icon: [361] [362] Turn the knob on the cleaning...
  • Page 272 Clean soft fuser roller Proceed as follows: [365] Press the cloth lightly on to the fuser roller and remove all toner residue with circular move- ments. [366] Swivel back the dirt bin and lock by pressing the knob. [367] Swivel on the cleaning station again and tighten the knob.

  • Page 273: Clean The Developer Station

    Clean the developer station. Clean the developer station. To clean the developer station [141] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Open the right door at the front of the printing system. [368] Pull the lever forwards to open the door in front of the photo-...
  • Page 274 Clean the developer station. Proceed as follows: [370] Turn the knob on the fan in front of the developer station to the left and swivel off the fan. [371] Disconnect the vacuum hose from the toner box and attach to the rubber clip above the fine filter.
  • Page 275 Clean the developer station. Proceed as follows: [374] Caution Do not vacuum around the developer roller, as you might vacuum up devel- oper mixture. When performing the following cleaning, only vacuum the specified parts. [375] Using a vacuum cleaner, vacu- um toner, developer and paper residue from the front suction bar, on the felt and on the upper...
  • Page 276 Clean the developer station. Proceed as follows: [378] Swivel on the fan in front of the developer station and turn the knob on the fan to the right. Close the center and left door at the back of the printing system. Close the door in front of the photoconductor drum.

  • Page 277: Cleaning The Sensors

    Cleaning the sensors — overview Cleaning the sensors Cleaning the sensors — overview Overview An error message in the operator panel notifies you that it is time to clean the sensors. Here you will find information on the following topics: Cleaning the toner mark sensor on page 278 Cleaning the toner dust sensor on page 279 Cleaning the paper edge sensor in the fuser station on page 281...

  • Page 278: Cleaning The Toner Mark Sensor

    Cleaning the toner mark sensor Cleaning the toner mark sensor To clean the toner mark sensor [142] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Removing the photoconductor drum on page 400. [379] Clean the toner mark sensor with a soft cloth.

  • Page 279: Cleaning The Toner Dust Sensor

    Cleaning the toner dust sensor Cleaning the toner dust sensor Note: When replacing the fine filter, toner can enter the toner dust sensor. To clean the toner dust sensor [143] Proceed as follows: [380] Loosen plastic screw. [381] Clean opening with a round brush (see Cleaning agents and devices, cleaning intervals...
  • Page 280 Cleaning the toner dust sensor Proceed as follows: Close the left and center door at the back of the printing system. Indicate on the operator panel whether a new fine filter was installed: 'Yes' The message on the operator panel is deleted automatically, the replace- ment of the active filter is recorded in the 'Consumables history' menu and the consumable counter is reset.

  • Page 281: Cleaning The Paper Edge Sensor In The Fuser Station

    Cleaning the paper edge sensor in the fuser station Cleaning the paper edge sensor in the fuser station To clean the paper edge sensor in the fuser station [144] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Lift up the cover hood.
  • Page 282 Cleaning the paper edge sensor in the fuser station Proceed as follows: [386] Close the cover above the pre- heating saddle again. Close the cover hood. To switch the printing system to the 'Ready' status, click the 'Ready' button. Chapter 7 Cleaning the printing system...

  • Page 283: Clean Paper Edge Monitoring Sensor (With Inserted Paper)

    Clean paper edge monitoring sensor (with inserted paper) Clean paper edge monitoring sensor (with inserted paper) Cleaning the paper edge monitoring sensor [145] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. [387] Push the lever to the right. The paper transport automatically swivels upwards.

  • Page 284: Cleaning The Toner Suction System

    Cleaning the toner suction system Cleaning the toner suction system Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
  • Page 285 Cleaning the toner suction system Proceed as follows: [392] Remove the toner bottle from the container. [393] Turn the knob of the fan in front of the developer station to the left and swivel off fan. [394] Caution There can be a high build-up of static charge when vacuuming the toner spill.
  • Page 286 Cleaning the toner suction system Proceed as follows: [395] Pull the hose off the developer station and vacuum with an ex- plosion-proof industrial vacu- um cleaner. Vacuum the surface of the drain head. Then empty the toner vacuum hose briefly via the suction head. [396] Reattach the hose.
  • Page 287 Cleaning the toner suction system Proceed as follows: [398] Reinsert the toner bottle in the container. [399] Press the locking lever down, thereby closing the toner bottle. [400] Use the handle to turn the con- tainer upwards slowly. Close the center door at the back of the printing system. To switch the printing system to the 'Ready' status, click the 'Ready' button again.

  • Page 288: Clean Corotrons

    Clean corotrons Clean corotrons Note: Corotrons can only be cleaned when printing is stopped. To clean the corotrons [147] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select the 'Special functions' -> 'Clean corotrons' menu on the operator panel. Click the 'OK' button to start cleaning the corotrons.

  • Page 289: Clean Led Print Head

    Clean LED print head Clean LED print head Introduction The cleaning process for the LED print head is usually carried out automatically after a certain number of pages has been printed. The number of pages is set by service. It is seldom that case that LED print head cleaning must be started manually. Caution: Before cleaning the LED print head, observe the safety directives in the section...

  • Page 290: Cleaning The Filter

    Cleaning the filter Cleaning the filter Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.
  • Page 291 Cleaning the filter Proceed as follows: [402] Remove the filter cover. [403] Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rub- ber nozzle and filter set for fine dust. For larger toner quantities, the indus- trial vacuum cleaner must be explosion-proof.
  • Page 292 Cleaning the filter Proceed as follows: Close the cover and both doors at the front of the printing system. To switch the printing system to the 'Ready' status, click the 'Ready' button again. Chapter 7 Cleaning the printing system...

  • Page 293: Clean Screen

    Clean screen Clean screen To clean the screen when the printing system is powered off [150] Proceed as follows: Clean screen with a damp cloth. To clean the screen during printing [151] Proceed as follows: Click on the 'General' -> 'User' -> 'Tools' menu. Click on the 'Start screen cleaning' button.

  • Page 294: Cleaning The Printing System Generally

    Cleaning the printing system generally Cleaning the printing system generally Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For larger toner quantities, the industrial vacuum cleaner must be explosion-proof.

  • Page 295: Replacing Consumables

    Chapter 8 Replacing consumables...

  • Page 296: Replacing Consumables - Overview

    Replacing consumables — overview Replacing consumables — overview Introduction A warning on the operator panel indicates when consumables should be refilled or replaced. If consumables are not replaced before a particular number of pages are printed, the printing system stops and displays an error message. Replacement must then be performed.

  • Page 297: Order Numbers And Packaging Units For Consumables

    Order numbers and packaging units for consumables Order numbers and packaging units for consumables Introduction The information refers to single printing systems. For twin printing systems, the values must be doubled accordingly, and tripled for triplex printing systems. We recommend that you only use toner and developer from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availability for the printing system.
  • Page 298 Order numbers and packaging units for consumables [155] Consumable Order number Fuser oil S26312-F646 Waste oil container C26314-B375-C18 Notes The consumable requirements listed in the table are based on the following conditions: Printer output per month (12" length/375 mm width): 3,000,000 pages for VarioStream 8550 3,500,000 pages for VarioStream 8650 4,000,000 pages for VarioStream 8750...

  • Page 299: Monthly Requirement For Consumables

    Monthly requirement for consumables Monthly requirement for consumables Introduction The information refers to single printing systems. For twin printing systems, the values must be doubled accordingly, and tripled for triplex printing systems. We recommend that you only use toner and developer from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availability for the printing system.
  • Page 300 Monthly requirement for consumables Toner [156] Consumable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 Standard 36 bottles 42 bottles 48 bottles 144 kg (317.5 lbs) 168 kg (370.4 lbs) 192 kg (423.3 lbs) Premium 36 bottles <$volnum> <$volnum> 144 kg (317.5 lbs) MICR 36 bottles 42 bottles...
  • Page 301 Monthly requirement for consumables Toner consumption is dependent on ink coverage. If 100% of the possible characters are printed on a form of 12" length/375 mm width, then the toner consumption increases from 48 g per 1000 sheets to approximately 240 g per 1000 sheets.

  • Page 302: Toner Bottle Identification With Océ Tonersafetm

    Toner bottle identification with Océ TonerSafeTM Toner bottle identification with Océ TonerSafe Introduction Toner bottle identification ensures that the toner bottle is assigned correctly and clearly to the relevant developer station. A plausibility check is also used to prevent incorrect settings for the respective developer station. To enable this, a transponder is located on each toner bottle to identify the bottle contents.
  • Page 303 Toner bottle identification with Océ TonerSafeTM Important components for toner bottle identification [407] [159] Component Description Toner bottle Transponder Reader Toner bottle holder Description If a toner bottle with the proper toner type is identified, toner is drawn from the toner bottle into the toner box of the developer station.
  • Page 304 Toner bottle identification with Océ TonerSafeTM [408] If the toner bottle cannot be identified, a message is displayed listing several possible ways to remedy the situation. [409] Note: If desired, the TonerSafe feature can be permanently disabled for all toners, except MICR.
  • Page 305 Toner bottle identification with Océ TonerSafeTM 'Toner bottle identification' menu [410] 'Information on toner bottle read' [160] Display Description 'Reader' Displays whether this is a toner bottle with main color or addition- al color. 'Toner ID' Displays the ID of the toner used. The 'Unknown' message indicates that the toner bottle is not equipped with a transponder.

  • Page 306: Replacing The Developer

    Replacing the developer — overview Replacing the developer Replacing the developer — overview Caution: Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help. Avoid contact with the skin;...
  • Page 307 Replacing the developer — overview Overview The printing system detects the end of the developer's service life automatically and displays a warning on the operator panel. Proceed as follows when replacing developer: Empty developer station on page 308 Fill developer on page 312 Completing the replacement of the developer on page 318...

  • Page 308: Empty Developer Station

    Empty developer station Empty developer station To prepare the developer replacement on the operator panel [161] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select the 'VarioStream' 'Changing consumables' 'Replace developer' menu on the operator panel. Click the 'OK' button to start the procedure.
  • Page 309 Empty developer station Proceed as follows: [412] Turn the knob to the left and swivel off the fan from the de- veloper station. [413] Remove the cover cap from the developer station vacuum open- ing. [414] Remove vacuum hose from the toner box and insert in develop- er station vacuum opening.
  • Page 310 Empty developer station Proceed as follows: [415] Move the lever to the right. Click the 'OK' button to start vacuuming. The developer is vacuumed out automatically. Repeat as needed. For this, click 'Yes' on the operator panel When the developer has been completely removed, click 'No'. [416] Move the lever to the left.
  • Page 311 Empty developer station Proceed as follows: [418] Close the vacuum opening of the developer station with the cover cap. [419] Set the rotary switch to the "PRINT" position. Click the 'Yes' button for step 'Refill developer?' on the operator panel to fill the developer directly afterward.

  • Page 312: Fill Developer

    Fill developer Fill developer Caution: Do not allow developer to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help. Avoid contact with the skin; wear gloves. In the event of contact with the skin, wash with plenty of cold water.
  • Page 313 Fill developer To prepare for developer filling [163] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: Select the 'VarioStream' 'Changing consumables' 'Fill developer' menu on the operator panel. Click the 'OK' button to start the procedure. Information on the icons displayed on the operator panel under 'Work-steps': See Explanation of icons on page...
  • Page 314 Fill developer To fill the developer [164] Proceed as follows: Remove the lid from the original, sealed developer bottle. [422] Place the developer bottle in the cage. Insert the pouring hook of the funnel into the horizontal gap of the cage. [423] Place the funnel together with the hose on the developer bot-...
  • Page 315 Fill developer Proceed as follows: [424] Open the lid on the developer station refill pipe and insert the hose. [425] Ensure that the hose is affixed properly. [426] Hang the cage with the devel- oper bottle headfirst in the up- per cutout on the printing system frame.
  • Page 316 Fill developer Proceed as follows: Click the 'OK' button on the operator panel to start the filling process. Please wait until the filling process is complete and the developer station is filled with developer. Check the hose to see if the developer bottle is completely empty. If the developer bottle is not completely empty, restart the filling proc- ess.
  • Page 317 Fill developer Proceed as follows: [429] Swivel on the fan to the devel- oper station and turn the knob to the right. Close the left and center door at the back of the printing system. Click the 'OK' button on the operator panel to complete the procedure. All aggregates of the printing system are inspected (duration around two to three minutes) before the printing system is switched to the 'Ready' status.

  • Page 318: Completing The Replacement Of The Developer

    Completing the replacement of the developer Completing the replacement of the developer To complete the replacement of the developer [166] Proceed as follows: [431] Swivel on the fan to the devel- oper station and turn the knob to the right. Close the left and center door at the back of the printing system.

  • Page 319: Replacing The Fuser Oil Bottle

    Replacing the fuser oil bottle - overview Replacing the fuser oil bottle Replacing the fuser oil bottle - overview Caution: Strictly observe the following safety directives when replacing the fuser oil bottle: Do not allow fuser oil to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help.

  • Page 320: Removing The Fuser Oil Bottle

    Removing the fuser oil bottle Removing the fuser oil bottle Prepare procedure on the operator panel [167] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select the 'Changing consumables' 'Replace fuser oil bottle' menu on the op- erator panel.
  • Page 321 Removing the fuser oil bottle Proceed as follows: Immediately place the end of the oil suction tube into the new fuser oil bot- tle and engage interlock flap. Remove the empty fuser oil bottle from the fuser oil bottle holder. Inserting the fuser oil bottle on page 322.

  • Page 322: Inserting The Fuser Oil Bottle

    Inserting the fuser oil bottle Inserting the fuser oil bottle Caution: When replacing the fuser oil bottle, observe the safety directives in section Replacing the fuser oil bottle - overview on page 319. To install the new fuser oil bottle [169] Proceed as follows: [434]...
  • Page 323 Inserting the fuser oil bottle To complete the fuser oil bottle replacement on the operator panel [170] Proceed as follows: On the operator panel, indicate whether a new fuser oil bottle was used: 'Yes' The consumable counter is reset. 'No' The consumable counter is not reset.

  • Page 324: Replacing Waste Oil Container

    Replacing the waste oil container — overview Replacing waste oil container Replacing the waste oil container — overview Caution: Observe the following safety directives when replacing the waste oil container: Do not allow fuser oil to come into contact with the eyes. In the event of contact with eyes, rinse eyes with plenty of water and seek medical attention.

  • Page 325: Removing Waste Oil Container

    Removing waste oil container Removing waste oil container Caution: When replacing the waste oil container, observe the safety directives section Replacing the waste oil container — overview on page 324. To remove the waste oil container [171] Proceed as follows: Open the center door at the back of the printing system.

  • Page 326: Installing Waste Oil Container

    Installing waste oil container Installing waste oil container Caution: When replacing the waste oil container, observe the safety directives section Replacing the waste oil container — overview on page 324. To install the waste oil container [172] Proceed as follows: [439] Place the new waste oil contain- er so that the handle faces to the...

  • Page 327: Change Toner Bottle

    Change toner bottle Change toner bottle Caution: Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help. Avoid contact with the skin. In the event of contact with the skin, wash toner off with plenty of cold water.
  • Page 328 Change toner bottle To replace the toner bottle [173] Proceed as follows: Select the 'VarioStream' 'Changing consumables' 'Replace toner bottle' menu on the operator panel. Click the 'OK' button to start the procedure. Information on the icons displayed on the operator panel under 'Work-steps': See Explanation of icons on page 118.
  • Page 329 Change toner bottle Proceed as follows: [445] Remove empty toner bottle. If toner is still present in the container and in the container environment, remove with a vacuum cleaner. [446] Caution Possibility of mistaking fresh toner bottle for waste toner bottle. Only refill from original, sealed toner bottles secured by an intact banderole Tip the new toner bottle of the same toner type briefly downwards and up- wards once, then remove the tape.
  • Page 330 Change toner bottle Proceed as follows: [448] Press the interlock lever of the toner suction head down to close the new toner bottle. [449] Push the handle back to swivel the toner bottle holder into the printing system to the stop point.

  • Page 331: Filling Toner Box

    Filling toner box Filling toner box To fill the toner box [174] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: Select the 'VarioStream' 'Changing consumables' 'Fill toner box' menu on the operator panel. Click the 'OK' button to start filling the toner box: The toner is fed into the toner box.

  • Page 332: Replacing The Waste Toner Bottle

    Replacing the waste toner bottle - overview Replacing the waste toner bottle Replacing the waste toner bottle - overview Caution: Do not allow toner to get into eyes. In the event of contact with eyes, rinse eyes out with plenty of cold water and seek medical help. Avoid contact with the skin;...

  • Page 333: Removing The Waste Toner Bottle

    Removing the waste toner bottle Removing the waste toner bottle Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For large toner volumes (e. g. 1 bottle), an explosion-proof industrial vacuum cleaner must be used.
  • Page 334 Removing the waste toner bottle Proceed as follows: [451] Remove the waste toner bottle holder by the locking lever. Place the interlock lid on the full waste toner bottle. [452] Caution There can be a high build-up of static charge when vacuuming the toner spill.

  • Page 335: Inserting The Waste Toner Bottle

    Inserting the waste toner bottle Inserting the waste toner bottle Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust. For large toner volumes (e. g. 1 bottle), an explosion-proof industrial vacuum cleaner must be used.
  • Page 336 Inserting the waste toner bottle Proceed as follows: Close the left and center door at the back of the printing system. Click the 'OK' button on the operator panel to complete the procedure. All aggregates of the printing system are inspected (duration around two to three minutes) before the printing system is switched to the 'Ready' status.

  • Page 337: Replacing Expendables

    Chapter 9 Replacing expendables...

  • Page 338: Replacing Expendables - Overview

    Replacing expendables — overview Replacing expendables — overview Note: A warning is displayed on the operator panel before the service life of an expendable ends. You can check the current counter status and the respective limit values for each expendable in the 'Consumables counter' menu. Overview Here, you will find information on the following topics: Order numbers and packaging units for expendables on page 339...

  • Page 339: Order Numbers And Packaging Units For Expendables

    Order numbers and packaging units for expendables Order numbers and packaging units for expendables Introduction The information refers to single printing systems. For twin printing systems, the values must be doubled accordingly, and tripled for triplex printing systems. We recommend that you only use expendables from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availability for the printing system.
  • Page 340 Order numbers and packaging units for expendables Notes The consumable requirements listed in the table are based on the following conditions: Printer output per month (12" length/375 mm width): 3,000,000 pages for VarioStream 8550 3,500,000 pages for VarioStream 8650 4,000,000 pages for VarioStream 8750 Toner consumption is dependent on ink coverage.

  • Page 341: Monthly Requirement For Expendables

    Monthly requirement for expendables Monthly requirement for expendables Introduction The information refers to single printing systems. For twin printing systems, the values must be doubled accordingly, and tripled for triplex printing systems. We recommend that you only use expendables from Océ Printing Systems GmbH to ensure the highest printing and fusing quality and to maintain high standards of availability for the printing system.
  • Page 342 Monthly requirement for expendables photoconductor drum [178] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 Production, MICR 1.5 units 1.75 units 2 units Graphic Arts, 1.5 units <$volnum> <$volnum> color cleaning brush [179] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750...
  • Page 343 Monthly requirement for expendables Active filter [183] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 Active filter 1.5 units 1.75 units 2 units Coroton cartridges [184] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 Coroton cartridges 11 units 12 units 14 units Transfer roller...
  • Page 344 Monthly requirement for expendables heating element [188] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 heating element 0.3 units 0.35 units 0.4 units Dirt bin [189] Expendable Monthly requirement VarioStream VarioStream VarioStream 8550 8650 8750 Dirt bin 1.5 units 1.75 units 2 units Notes...

  • Page 345: Replacing The Active Filter

    Replacing the active filter - overview Replacing the active filter Replacing the active filter - overview Caution: The components in the fuser station reach a surface temperature of approximately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers (see Warning and information signs on page 33).

  • Page 346: Remove Active Filter

    Remove active filter Remove active filter Caution: The components in the fuser station reach a surface temperature of approximately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers (see Warning and information signs on page 33).
  • Page 347 Remove active filter Proceed as follows: [457] Caution The components in the fuser station reach a surface temperature of approx- imately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers identified with this icon: [458] Put on heat protection gloves.

  • Page 348: Insert Active Filter

    Insert active filter Insert active filter Caution: The components in the fuser station reach a surface temperature of approximately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers (see Warning and information signs on page 33).
  • Page 349 Insert active filter To install the active filter [191] Proceed as follows: [462] Insert the new active filter, so that it lies behind the mount- ings. The mountings prevent the ac- tive filter from sliding. [463] [464] Swivel the filter frame up- wards.
  • Page 350 Insert active filter Proceed as follows: [466] Swivel on oiling unit and turn the oiling unit turning knob to the right to lock it. Close the side door of fuser station. Enter on the operator panel whether a new active filter has been fitted: 'Yes' The message on the operator panel is deleted automatically, the replace- ment of the active filter is recorded in the 'Consumables history' menu...

  • Page 351: Replacing The Pressure Roller

    Replacing the pressure roller - overview Replacing the pressure roller Replacing the pressure roller - overview Caution: The pressure roller may only be replaced by operators after training or instructions from service personnel. The components in the fuser station reach a surface temperature of approximately 230 C.

  • Page 352: Remove Pressure Roller

    Remove pressure roller Remove pressure roller Caution: Observe the safety directives in the section Replacing the pressure roller - overview on page 351. To prepare to remove the pressure roller station [192] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select the 'VarioStream' 'Changing consumables' 'Replace pressure roller' menu on the operator panel.
  • Page 353 Remove pressure roller Proceed as follows: [468] Caution The components in the fuser station reach a surface temperature of approx- imately 230 C. Touching the components can cause burns. Do not touch any parts behind the safety covers identified with this icon: [469] Put on heat protection gloves.
  • Page 354 Remove pressure roller Proceed as follows: [472] Swivel off the paper tension unit flap. Open the front door of the paper tension unit. [473] Press the opening lever on the drive unit of the paper feed to the left and swivel the drive unit downward by the handle.
  • Page 355 Remove pressure roller To remove the pressure roller [194] Proceed as follows: [476] Caution The components in the fuser station could still be hot. Do not touch any parts behind the safety covers identified with this icon: [477] Wear heat protection gloves! [478] Grasp the pressure roller from below and hold in the center.

  • Page 356: Install Pressure Roller

    Install pressure roller Install pressure roller Caution: Observe the safety directives in the section Replacing the pressure roller - overview on page 351.\ To install the pressure roller [195] Proceed as follows: Remove the new pressure roller from the packaging. [480] Caution The components in the fuser station could still be hot.
  • Page 357 Install pressure roller Proceed as follows: [483] Close the locking catches on the right-hand side. [484] Swivel on the roller saddle until the lock engages. [485] Swivel the drive unit of the pa- per feed upwards by the handle and allow to engage. Close the front door of the paper tension unit.
  • Page 358 Install pressure roller Proceed as follows: [486] Swivel on the flap of the paper tension unit. [487] Close the paper tension unit le- ver. [488] Swivel in dirt bin and lock with the pressure pin. Chapter 9 Replacing expendables...
  • Page 359 Install pressure roller Proceed as follows: [489] Swivel on oiling unit and turn the oiling unit turning knob to the right to lock it. Close the side door of the fuser station. Enter on the operator panel whether a new pressure roller has been fitted: 'Yes' The consumable counter is reset.

  • Page 360: Replacing The Corotrons

    Replacing the corotrons - overview Replacing the corotrons Replacing the corotrons - overview Introduction The printer detects the end of the corotron's service life automatically and displays a warning on the operator panel. Attention: When replacing the corotrons, observe the following safety directives: Corotrons can only be replaced when printing is stopped.

  • Page 361: Preparing Corotron Replacement

    Preparing corotron replacement Preparing corotron replacement Attention: Before replacing the corotrons, please observe the safety directives in the section Replacing the corotrons - overview on page 360. This section only applies if the message 'Replace corotrons' is displayed. All corotrons must be replaced. Note: A different procedure applies when replacing a torn corotron wire (see Remove torn...

  • Page 362: Remove Charge Corotrons

    Remove charge corotrons Remove charge corotrons Attention: Before replacing the corotrons, please observe the safety directives (see Replacing the corotrons - overview on page 360). Note: This section does not apply for error message "EM096001 'Charge corotron voltage too low'" (see Remove torn charge corotron on page 364).

  • Page 363: Install Charge Corotrons

    Install charge corotrons Install charge corotrons Attention: Before replacing the corotrons, please observe the safety directives (see Replacing the corotrons - overview on page 360). To install the charge corotrons [198] Proceed as follows: [492] Individually insert corotron cartridges into the opening until they engage.

  • Page 364: Remove Torn Charge Corotron

    Remove torn charge corotron Remove torn charge corotron Attention: The nipple on the corotron wire may fall, unnoticed, into the developer station when removing the charge corotron cartridge. If printing then continues, the developer station can be irreparably damaged. When changing the faulty charge corotron cartridge, always check if the nipple is still on the corotron wire.
  • Page 365 Remove torn charge corotron Proceed as follows: [496] Caution The nipple on the corotron wire may fall, unnoticed, into the developer sta- tion when removing the charge corotron cartridge. If printing then contin- ues, the developer station can be irreparably damaged. When changing the faulty charge corotron cartridge, always check if the nipple is still on the corotron wire.

  • Page 366: Remove Discharge Corotrons

    Remove discharge corotrons Remove discharge corotrons Attention: Before replacing the corotrons, please observe the safety directives (see Replacing the corotrons - overview on page 360). Note: This section does not apply for error message "EM095001 'Voltage in discharge corotron too low'" (see Remove torn discharge corotron on page 368).

  • Page 367: Install Discharge Corotrons

    Install discharge corotrons Install discharge corotrons Attention: Before replacing the corotrons, please observe the safety directives (see Replacing the corotrons - overview on page 360). To install the discharge corotrons [201] Proceed as follows: [499] Push the new corotron cartridge into the opening to the stop point.

  • Page 368: Remove Torn Discharge Corotron

    Remove torn discharge corotron Remove torn discharge corotron Attention: When removing the discharge corotron cartridge, the nipple on the corotron wire may fall into the developer station without you noticing. If printing then continues, the developer station can be irreparably damaged. When changing the faulty discharge corotron cartridge, always check if the nipple is still on the corotron wire.
  • Page 369 Remove torn discharge corotron Proceed as follows: [503] Caution When removing the discharge corotron cartridge, the nipple on the corotron wire may fall into the developer station without you noticing. If printing then continues, the developer station can be irreparably damaged. When changing the faulty discharge corotron cartridge, always check if the nipple is still on the corotron wire.

  • Page 370: Complete Corotron Replacement

    Complete corotron replacement Complete corotron replacement To complete corotron replacement [203] Proceed as follows: Corotron locking being checked. If this step cannot be completed, re-open and close the locking mechanism of the corotron mountings. Close both front doors and the cover of the printing system. Click the 'OK' button to lower corotrons.

  • Page 371: Replacing The Heating Element

    Replacing the heating element - overview Replacing the heating element Replacing the heating element - overview Introduction The printing system detects when the heating element is faulty and displays a warning on the operator panel. Caution: The heating element may only be replaced by operators after training or instructions from Service.

  • Page 372: Remove Heater

    Remove heater Remove heater Caution: Observe the safety directives in the section Replacing the heating element - overview on page 371. To prepare for removing the heating element [204] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: On the operator panel, select the 'VarioStream' ->...
  • Page 373 Remove heater Proceed as follows: [506] Turn the knob of the oiling unit to the left to open it and swivel the oiling unit open. [507] Move the temperature sensor lever to the left. The temperature sensor strip is now swiveled up. [508] Loosen the heating element connector plug on the front side...
  • Page 374 Remove heater Proceed as follows: [509] Disconnect the heating element connector plug at the back of the printing system. [510] Remove cable from the cable clamp. [511] Caution During operation, the components in the fuser station and the heating ele- ment reach a surface temperature of approximately 230 C.
  • Page 375 Remove heater Proceed as follows: [513] Release the locking mechanism of the heating element by lifting it and carefully pull the heating element out of the roller open- ing. If the front heating element connector plug begins to catch, slightly turn the heating ele- ment back and forth on its own axis during removal.

  • Page 376: Installing The Heating Element

    Installing the heating element Installing the heating element Caution: Before installing the heating element, observe the safety directives in the section Replacing the heating element - overview on page 371. Installing the heating element [207] Proceed as follows: [516] Caution During operation, the components in the fuser station and the heating ele- ment reach a surface temperature of approximately 230 C.
  • Page 377 Installing the heating element Proceed as follows: [518] Reattach the connector plug to the heating element on the rear of the printing system. [519] Hang cable in the cable clamp. [520] As soon as the defective heating element has cooled down in the stacker opening, carefully re- move it from the stacker open- ing.
  • Page 378 Installing the heating element Proceed as follows: Place the faulty heating element in the empty packaging, close and make ready for collection by Service. Close the right door at the back of the printing system. [521] Reconnect the connector plug to the heating element on the front of the printing system.
  • Page 379 Installing the heating element Proceed as follows: [523] Swivel on oiling unit and turn the oiling unit knob to the right to lock it. Close the front and side door of the fuser station. Completing the heating element replacement [208] Proceed as follows: Indicate on the operator panel whether a new heating element has been fitted: 'Yes'...

  • Page 380: Replacing The Fine Filter

    Replacing the fine filter - overview Replacing the fine filter Replacing the fine filter - overview Introduction The printing system detects the end of the fine filter's service life automatically and displays a timely warning on the operator panel. Caution: Do not allow toner to get into eyes.

  • Page 381: Remove Fine Filter

    Remove fine filter Remove fine filter Caution: Observe the safety directives in the section Replacing the fine filter - overview on page 380. Removing the fine filter [209] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: On the operator panel, select the 'VarioStream' ->...
  • Page 382 Remove fine filter Proceed as follows: [525] Remove fine filter container with both hands. [526] Important Toner may fall out. Do not tilt fine filter to ensure that no toner falls out. [527] Grasp fine filter by both han- dles, remove from the fine filter container and place to the side.

  • Page 383: Install Fine Filter

    Install fine filter Install fine filter Caution: Before installing the filter, observe the safety directives in the section Replacing the fine filter - overview on page 380. To install the fine filter [210] Proceed as follows: [528] Remove new fine filter from the packaging and insert the fine filter box.
  • Page 384 Install fine filter Proceed as follows: [529] Reinsert fine filter box with both hands. [530] Push lever to the left of the fine filter box up to lock the filter housing. Note: When replacing the fine filter, toner can enter the toner dust sensor. This is why the toner dust sensor must be cleaned after replacing the fine filter (see Cleaning the toner dust sensor on page...

  • Page 385: Replacing The Fuser Roller

    Replacing the fuser roller - overview Replacing the fuser roller Replacing the fuser roller - overview Caution: The fuser roller may only be replaced by operators after training or instructions from Service. During operation, the components in the fuser station reach a surface temperature of approximately 230 C.

  • Page 386: Preparing To Replace The Fuser Roller And Removing The Heating Element

    Preparing to replace the fuser roller and removing the heating element Preparing to replace the fuser roller and removing the heating element Preparing to remove the fuser roller [211] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select 'Replace fuser roller' on the operator panel menu under 'VarioStream', 'Changing consumables'.

  • Page 387: Preparing To Replace The Fuser Roller And Removing The Heating Element

    Preparing to replace the fuser roller and removing the heating element Proceed as follows: [533] Turn the knob of the oiling unit to the left to open it and swivel the oiling unit open. [534] Move the temperature sensor lever to the left. The temperature sensor strip is now swiveled up.

  • Page 388: Preparing To Replace The Fuser Roller And Removing The Heating Element

    Preparing to replace the fuser roller and removing the heating element Proceed as follows: [536] Disconnect the heating element connector plug at the back of the printing system. [537] Remove cable from the cable clamp. [538] Caution During operation, the components in the fuser station and the heating ele- ment reach a surface temperature of approximately 230 C.
  • Page 389 Preparing to replace the fuser roller and removing the heating element Proceed as follows: [540] Release the locking mechanism of the heating element by lifting it and carefully pull the heating element out of the roller open- ing. If the front heating element connector plug begins to catch, slightly turn the heating ele- ment back and forth on its own...

  • Page 390: Remove Fuser Roller

    Remove fuser roller Remove fuser roller Caution: Observe the safety directives in the section Replacing the fuser roller - overview on page 385. During operation, the components in the fuser station reach a surface temperature of approximately 230 You could burn yourself if you touch it. Allow the printing system to cool down for at least 30 minutes.
  • Page 391 Remove fuser roller Proceed as follows: [544] Remove the new fuser roller with the plastic cover and place vertically on a surface (the cir- cular notches at the end must be on top). [545] Caution Fuser rollers may have been switched. Ensure that the new fuser roller has the same part number as the old one.
  • Page 392 Remove fuser roller Proceed as follows: [548] Support the fuser roller by plac- ing your left hand in the center area and at the same time pull- ing on the handle. Carefully remove the fuser roll- er from the opening (right hand on the handle, left hand sup- porting the fuser roller).

  • Page 393: Install Fuser Roller

    Install fuser roller Install fuser roller Caution: Observe the safety directives in the section Replacing the fuser roller - overview on page 385. Installing the fuser roller [214] Proceed as follows: [550] Place the fuser roller insert on the new fuser roller. [551] Caution If you encounter a lot of resistance when placing the fuser roller insert on...
  • Page 394 Install fuser roller Proceed as follows: [553] Insert the new fuser roller into the opening and push towards the fuser roller drive. [554] Caution If you encounter a lot of resistance when pushing the new fuser roller on the fuser roller drive, allow the printing system to cool down for approximately 5 minutes and then try again.

  • Page 395: Installing The Heating Element And Completing Replacement Of The Fuser Roller

    Installing the heating element and completing replacement of the fuser roller Installing the heating element and completing replacement of the fuser roller Introduction Before the 'Replace fuser roller' procedure can be completed, the heating element must be reinstalled. Installing the heating element [215] Proceed as follows: [557]...
  • Page 396 Installing the heating element and completing replacement of the fuser roller Proceed as follows: [559] Reattach the connector plug to the heating element on the rear of the printing system. [560] Hang cable in the cable clamp. [561] As soon as the defective heating element has cooled down in the stacker opening, carefully re- move it from the stacker open-...
  • Page 397 Installing the heating element and completing replacement of the fuser roller Proceed as follows: Place the faulty heating element in the empty packaging, close and make ready for collection by Service. Close the right door at the back of the printing system. [562] Reconnect the connector plug to the heating element on the...
  • Page 398 Installing the heating element and completing replacement of the fuser roller Proceed as follows: [564] Swivel on oiling unit and turn the oiling unit knob to the right to lock it. Close the front and side door of the fuser station. Completing the replacement of the fuser roller [216] Proceed as follows:...

  • Page 399: Replacing The Photoconductor Drum

    Replacing the photoconductor drum - overview Replacing the photoconductor drum Replacing the photoconductor drum - overview Caution: The photoconductor drum may only be replaced by operators after training or instructions from service personnel. When replacing the photoconductor drum, always wear the gloves provided.

  • Page 400: Removing The Photoconductor Drum

    Removing the photoconductor drum Removing the photoconductor drum Caution: Observe the safety directives in the section Replacing the photoconductor drum - overview on page 399. Removing the photoconductor drum [217] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select 'Replace photoconductor drum' on the operator panel menu under 'VarioStream', 'Changing consumables'.
  • Page 401 Removing the photoconductor drum Proceed as follows: [567] Loosen the clamping screw and remove the holding flange. [568] Caution Contact between skin and the photoconductor surface may result in skin ail- ments. Wear the gloves provided with the photoconductor drum. Wear the protective gloves provided with the photoconductor drum.
  • Page 402 Removing the photoconductor drum Proceed as follows: [571] Clean the toner mark sensor (left) with a soft cloth. Clean the charge sensor (be- low) with a clean soft brush. Install photoconductor drum on page 403. Chapter 9 Replacing expendables...

  • Page 403: Install Photoconductor Drum

    Install photoconductor drum Install photoconductor drum Attention: The surface of the photoconductor drum is extremely sensitive and can be easily damaged. Avoid direct exposure to sunlight and do not touch. Note: When installing the photoconductor drum, observe the safety directives in the section Replacing the photoconductor drum - overview on page 399.
  • Page 404 Install photoconductor drum Proceed as follows: [574] Push the holding flange back on the flange shafts. Align the flange mark to its as- sociated mark on the flange shaft. Attach clamping screw and secure tightly. [575] Swivel on the door in front of the photoconductor drum and close the lever.
  • Page 405 Install photoconductor drum Proceed as follows: [576] Caution The old photoconductor drum and any collected flakes of coating require special disposal. Have the old photoconductor drum ready for proper collection by Service or the contracted shipping company (see Fire, disposal on page 41).

  • Page 406: Running In The Photoconductor Drum

    Running in the photoconductor drum Running in the photoconductor drum Attention: The photoconductor drum can only be run in when printing operation has stopped. To run in the photoconductor drum after replacement [219] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select the 'VarioStream' 'Changing consumables' 'Run in photoconductor drum' menu on the operator panel.

  • Page 407: Replacing The Cleaning Brush

    Replacing the cleaning brush — overview Replacing the cleaning brush Replacing the cleaning brush — overview Introduction The printing system detects the end of the cleaning brush's service life automatically and displays a timely warning on the operator panel in good time. Caution: Do not allow toner to get into eyes.

  • Page 408: Remove Cleaning Brush

    Remove cleaning brush Remove cleaning brush Caution: Observe the safety directives in the section Replacing the cleaning brush — overview on page 407. To remove the cleaning brush [220] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select 'VarioStream' ->...
  • Page 409 Remove cleaning brush Proceed as follows: [580] Push safety lever to the right and open door by lever. [581] Loosen both knurled screws on the brush cover cap. [582] Slowly pull out cover cap with the cleaning brush located on the insert taper and put to the side.
  • Page 410 Remove cleaning brush Proceed as follows: [583] If the insert taper is not secured, pull out the cleaning brush by hand. [584] Caution There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rub- ber nozzle and filter set for fine dust.

  • Page 411: Inserting The Cleaning Brush

    Inserting the cleaning brush Inserting the cleaning brush Caution: Observe the safety directives in the section Replacing the cleaning brush — overview on page 407. Inserting the cleaning brush [221] Proceed as follows: Hold the new brush at the end that has no slit. [585] Insert the new cleaning brush into the opening, push to the...
  • Page 412 Inserting the cleaning brush Proceed as follows: [587] Swivel on the door to the photo- conductor unit and close the le- ver. Close both doors at the front and the cover of the printing system. Indicate on the operator panel whether a new cleaning brush was installed: 'Yes' The consumable counter is reset.

  • Page 413: Replacing The Cleaning Belt

    Replacing the cleaning belt - overview Replacing the cleaning belt Replacing the cleaning belt - overview Introduction The printing system detects the end of the cleaning belt's service life automatically and displays a timely warning on the operator panel. Caution: During operation, the components in the fuser station reach a surface temperature of approximately 230 C.

  • Page 414: Remove Cleaning Belt

    Remove cleaning belt Remove cleaning belt Caution: Observe the safety directives in the section Replacing the cleaning belt - overview on page 413. To replace the cleaning belt [222] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. Select 'VarioStream' ->...
  • Page 415 Remove cleaning belt Proceed as follows: [591] Push the upper (empty) roller and the lower roller with the used cleaning belt against the right spring bearing and re- move. Place the used cleaning belt in the old packaging. [592] Clean the fuser oil remains from the area in front of the suction tube in the oil trough.

  • Page 416: Install Cleaning Belt

    Install cleaning belt Install cleaning belt Caution: Observe the safety directives in the section Replacing the cleaning belt - overview on page 413. Installing the cleaning belt [223] Proceed as follows: Remove new cleaning belt from the packaging. [593] Note Holding pins, bearings and rollers are shaped so that there is only one way to fit them.
  • Page 417 Install cleaning belt Proceed as follows: [596] Turn the new roller with the un- used cleaning belt in the oppo- site direction to the direction of travel until the cleaning belt is tight and contains no creases. [597] Swivel on oiling unit and turn the oiling unit knob to the right to lock it.

  • Page 418: Replacing The Transfer Roller

    Replace/clean transfer roller - overview Replacing the transfer roller Replace/clean transfer roller - overview Introduction The printing system detects the end of the transfer roller's service life automatically and displays a timely warning on the operator panel. Overview The following procedure is for replacing the transfer roller: Remove transfer roller on page 419 Install transfer roller on page 421 Chapter 9 Replacing expendables...

  • Page 419: Remove Transfer Roller

    Remove transfer roller Remove transfer roller Attention: When replacing or cleaning the transfer roller, there must be no paper in the printing system. Removing the transfer roller [224] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button. On the operator panel, select the 'VarioStream' ->...
  • Page 420 Remove transfer roller Proceed as follows: [599] Open the high-voltage contact locking mechanism forwards. [600] Caution When lifting out the transfer roller, ensure that you do not touch the high-voltage contacts on the transfer roller. The transfer roller can damage the photoconductor drum during the removal process.

  • Page 421: Install Transfer Roller

    Install transfer roller Install transfer roller To install the transfer roller [225] Proceed as follows: Hold the transfer roller, so that the high-voltage contact points to the front of the printing system. [602] Caution When inserting the transfer roller, ensure that you do not touch the high-voltage contact.
  • Page 422 Install transfer roller Proceed as follows: [607] Swivel on paper transport. Close the left and right doors at the front of the printing system. Close the cover hood. Indicate on the operator panel whether a new transfer roller has been insert- ed, or whether it has just been cleaned: 'Yes' The consumable counter is reset.

  • Page 423: Replacing The Waste Collector

    Replacing the dirt bin - overview Replacing the waste collector Replacing the dirt bin - overview Caution: During operation, the components in the fuser station reach a surface temperature of approximately 230 C. Touching the components can cause burns. Do not touch any hot parts behind the safety covers (see Warning and information signs on page 33).

  • Page 424: Remove Dirt Bin

    Remove dirt bin Remove dirt bin Caution: Observe the safety directives in the section Replacing the dirt bin - overview on page 423. Removing the dirt bin [226] Proceed as follows: If the printing system has not yet stopped, click the 'Stop' button: Open side door of fuser station.
  • Page 425 Remove dirt bin Proceed as follows: [611] Press against the pressure pin and swivel the dirt bin out- wards. Open the packaging of the new dirt bin, taking care not to damage it. Remove new dirt bin from the packaging and place on surface. [612] Caution During operation, the components in the fuser station reach a surface tem-...

  • Page 426: Install Dirt Bin

    Install dirt bin Install dirt bin Caution: Observe the safety directives in the section Replacing the dirt bin - overview on page 423. Installing the dirt bin [227] Proceed as follows: Put on heat protection gloves. [615] Insert new dirt bin and new felt strips.
  • Page 427 Install dirt bin Proceed as follows: [617] Swivel on oiling unit and turn the oiling unit knob to the right to lock it. Close side door of fuser station. Click on the 'Ready' button on the operator panel: All units of the printing system are inspected (duration around 2-3 minutes), before the printing system is switched to the 'Ready' status.
  • Page 428 Install dirt bin Chapter 9 Replacing expendables...

  • Page 429: Chapter 10 Correcting Problems

    Chapter 10 Correcting problems...

  • Page 430: Correcting Problems - Overview

    Correcting problems — overview Correcting problems — overview Correcting errors This section shows you how to locate and remedy errors using the messages displayed on the operator panel. It also describes how you can enable remote access to allow remote diagnosis by Service during print operation. You will also find information on how to correct any fusing errors.

  • Page 431: Processing Messages On The Operator Panel

    Processing messages on the operator panel Processing messages on the operator panel Introduction All error messages, warnings and other information are displayed on the operator panel: [228] Icon Meaning [618] Error message When an error occurs, the printing system stops and the button on the toolbar flashes.
  • Page 432 Processing messages on the operator panel To edit messages on the operator panel [229] Proceed as follows: To edit a message, click on the respective button in the toolbar: and/or and/or The 'Errors and warnings' menu is displayed. All error messages, warnings and information messages that have occurred are listed in a table in the up- per area.
  • Page 433 Processing messages on the operator panel Proceed as follows: Press the F1 button or click the button next to the error message. The context-sensitive Help appears for the selected message. It contains de- tailed information on the cause of the error and how to correct it, e.g.: [622] Eliminate the reason why printing stopped as indicated by the information in the error message.
  • Page 434 Processing messages on the operator panel Controlling the printer view [230] Button Function [623] Switches back to the preset standard view after modifications. [624] Zooms in on the current printer view. [625] Zooms out from the current printer view. [626] Shifts the visible cutout in the direction of the arrow.

  • Page 435: Permitting Or Blocking Remote Access

    Permitting or blocking remote access Permitting or blocking remote access Introduction The Service can make a remote diagnosis during printing using remote access if this has been agreed beforehand. To enable remote access [231] Proceed as follows: Click on the following button in the toolbar: [632] or click on the 'Remote diagnostics disabled' button in the 'VarioStream' ->...

  • Page 436: Correct Fusing Errors

    Correct fusing errors Correct fusing errors Check paper and operation Poor fusing quality is indicated by a print image on the paper that can be wiped off or erased. If the fusing quality of the print image is poor, check the following points before notifying Service as per the information in the 'Service ticket' menu: Does the paper meet the regulations of the paper specifications (see Other...

  • Page 437: Clogged Toner Suction

    Clogged toner suction - overview Clogged toner suction Clogged toner suction - overview Introduction If there is sufficient toner supply, the display "Toner supply out" can indicate that the toner suction is blocked. Caution: There can be a high build-up of static charge when vacuuming the toner spill.

  • Page 438: Vacuum Out The Toner Feed

    Vacuum out the toner feed Vacuum out the toner feed Vacuuming out the toner feed [233] Proceed as follows: Open the left door at the back of the printing system. [635] Caution In the next step, the rotary switch must not be set to SERVICE (up to the stop point).

  • Page 439: Remove Toner From The Clogged Toner Feed Hose

    Remove toner from the clogged toner feed hose Remove toner from the clogged toner feed hose Caution: There can be a high build-up of static charge when vacuuming the toner spill. Always use an industrial vacuum cleaner with a grounded suction tube, rubber nozzle and filter set for fine dust.
  • Page 440 Remove toner from the clogged toner feed hose Proceed as follows: [639] Turn the knob on the fan in front of the developer station to the left and swivel off the fan. [640] Remove the toner feed hose (small cross section) from the toner box which is connected to the developer station.
  • Page 441 Remove toner from the clogged toner feed hose Proceed as follows: [642] Use a vacuum cleaner to vacu- um the clogged toner from the hose you have just removed. Also carefully vacuum toner particles from the underside of the drain head (above the toner bottle).
  • Page 442 Remove toner from the clogged toner feed hose Proceed as follows: [645] Move the lever downwards to swivel on the drain head. [646] Use the handle to turn the con- tainer upwards slowly. Close the left and center door at the back of the printing system. To switch the printing system to the 'Ready' status, click the 'Ready' button.

  • Page 443: Substandard Print Quality

    Substandard print quality - overview Substandard print quality Substandard print quality - overview Introduction The main reasons for poor print quality are listed in Section Substandard print quality Cause and correction on page 444. If this information is not enough to correct the error, then call the service center.

  • Page 444: Substandard Print Quality Cause And Correction

    Substandard print quality Cause and correction Substandard print quality Cause and correction Overview of the cause and correction of substandard print quality [236] Error source Type of error and correction Print con- Gray back- Background Striped color- trast ground with dark ation <...
  • Page 445 Substandard print quality Cause and correction [237] Error source Type of error and correction Bright spots / Dark spots Blurry type Memory ef- stripes in face fects printed im- Ghost image Charge coro- Wires soiled tron Discharge Soiled wire, corotron clean and re- place.
  • Page 446 Substandard print quality Cause and correction Error source Type of error and correction Bright spots / Dark spots Blurry type Memory ef- stripes in face fects printed im- Ghost image Fuser Station (Possible off- Print not fused (Possible off- set for lack of (possible op- set effect for oil, check oil...

  • Page 447: Chapter 11 Technical Data

    Chapter 11 Technical data...

  • Page 448: Technical Data - Overview

    Technical data - Overview Technical data - Overview Overview You will find information on the following topics: Technology and printing speed on page 449 Paper on page 451 Electrical values on page 452 Mechanical conditions on page 453 Environmental conditions on page 454 Chapter 11 Technical data...

  • Page 449: Technology And Printing Speed

    Technology and printing speed Technology and printing speed Technology [238] Printing Electrophotographic with LED technology method Fusing Heat printing fusing method Print speed [239] Printing system Print speed Print speed [Prints per minute] [Prints per minute] for DIN A4 portrait for Letter portrait (two (two up) Océ...
  • Page 450 Technology and printing speed Printing system Print speed Print speed [Prints per minute] [Prints per minute] for DIN A4 portrait for Letter portrait (two (two up) Océ VarioStream 8750 CX 1000 1060 Twin (Graphics) Océ VarioStream 8550 1000 1060 Triplex Paper feed [240] Paper feed...

  • Page 451: Paper

    Paper Paper Note: The paper specifications (see Other documents on page 26) contain more detailed information on the permissible papers. The most important paper requirements are listed below. Requirements [241] Format height Single printing system Minimum: 76.2 mm (3") Maximum: 711.2 mm (28") Twin printing system Minimum: 76.2 mm (3") Maximum: 558.8 mm (22")

  • Page 452: Electrical Values

    Electrical values Electrical values Printing system [242] Power frequency 50 Hz 60 Hz 230/400 V ± 10% 208 V ± 10% Mains voltage Phases 3 PH + N + SE 3 PH + GND Device fuse 4 x 80 A 3 x 125 A Power fuse 3 x 100 A...

  • Page 453: Mechanical Conditions

    Mechanical conditions Mechanical conditions Caution: Together with the pre- and post-processing units and other printing systems, the noise level can exceed a value of 70 dB (A). It is recommended that ear protection be worn when working on the printing system. Do not install the printing system in an office area.

  • Page 454: Environmental Conditions

    Environmental conditions Environmental conditions Note: The specifications always refer to a single printing system. Operating ranges [248] Rated operation Limit of operation Room temperature 18° C to 24° C (64.4° F to 10° C to 32° C (50° F to 75.2°...

  • Page 455: Your Comments On This User Guide

    Appendix A Your comments on this user guide...

  • Page 456: Your Comments On This User Guide

    Your comments on this user guide Introduction We are interested in your opinion on this user guide for the Océ VarioStream 8000. This will help us improve this user guide. Please fill out these pages and fax them back to us: +49 8121 72 3420 Or send your comments by e-mail to: itc-userdoc@oce.nl...
  • Page 457 Your comments on this user guide What should we omit from, change or add to the user guide? __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ Sender This reader's comment sheet is completed by: Name: Occupation: Phone: Company: Address: City: Country:...
  • Page 458 Your comments on this user guide Appendix A Your comments on this user guide...
  • Page 459 Index Index Clear buffer ......70 Clear printer ......70 Access ticket Consumable counter .
  • Page 460 Index Button ......70 Clogged toner suction ....437 Character generator Color Cleaning .
  • Page 461 Index Danger points ......33 EJECT Data ready Button ......53 Display .
  • Page 462 Index Internal view ......49 Front-side printing Import Inline turn bar ..... . . 154 Setup .
  • Page 463 Index Intended Purpose ......31 Resource management (I mode) ..114 Internal view Resource management (PCL mode) .
  • Page 464 Index Additional operator panel ....52 ....... 199 in the printing system .
  • Page 465 Index Cleaning ......262 Process optimization Positioning Status display ......72 mark sensor .
  • Page 466 Index Cleaning belt ......413 Inline turn bar ..... . . 151 cleaning brush .
  • Page 467 Index Setup ......195 Symbols Setup in illustrations ......25 change .
  • Page 468 Index cleaning ......278 Warnings ....... 33 Toner suction system Display (button) .

Table of Contents