Page 1: Maintenance Manual
Falcon II Outdoor Maintenance Manual Mutoh America Inc.
Page 2: Copyright Notice
This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Mutoh’s Falcon II Outdoor series Printer. In consideration of the furnishing of the...
Page 3: Important Notice
The product and the contents of this publication may be changed without prior notification. Mutoh America Inc. has made the best efforts to keep this publication free from error, but if you find any uncertainties or misprints, please call us or the shop where you bought this equipment.
Page 4: Table Of Contents
Falcon II Outdoor series printers – Maintenance Manual TABLE OF CONTENTS 1. Safety Instructions ......................... 11 1.1. Introduction..........................11 1.2. Warnings, Cautions and Note ....................11 1.3. Important safety instructions....................11 1.3.1. Warning..........................11 1.3.2. Caution..........................12 1.4. Warning labels ........................13 1.4.1.
Page 5 4.2.11. Removing the maintenance cover.................. 54 4.3. Replacement of the heater element ..................55 4.3.1. Falcon II Outdoor 2 heaters : Heater elements ..............55 4.3.2. Falcon II Outdoor 4 heaters : Heater elements ..............58 4.4. Replacing Board Bases ......................67 4.4.1 Replacing the Mainboard assembly, HDD_Extension board assembly, HEAD_DRV board assembly,...
Page 6 4.10.1. Replacing the I/H (ink holder) assembly ..............133 4.11. Replacing Supports and Scroller..................137 4.11.1. Replacing the waste fluid bottle assembly (Falcon II Outdoor 2H) ......137 4.11.2. Replacing the waste fluid bottle assembly (Falcon II Outdoor 4H) ......138 4.11.3.
Page 7 Falcon II Outdoor series printers – Maintenance Manual 5.5.7. Band Feed Correction Menu (X Length) ............... 175 5.5.8. Top & bottom adjustment menu ..................177 5.5.9. P_REAR sensor position adjustment menu ..............179 5.5.10. Test print menu ......................181 5.5.11. Head wash menu ......................182 5.5.12.
Page 8 Falcon II Outdoor series printers – Maintenance Manual 6.3.3. MAC address write enable menu................... 222 7. Adjustments ..........................224 7.1. Introduction........................... 224 7.2. Adjustment..........................225 7.3. Parameter backup........................228 7.3.1. Tools required for work ....................228 7.3.2. Procedure for creating backup parameters..............229 7.3.3.
Page 9 10.1. Introduction......................... 334 10.2. Wiring Diagram Falcon II Outdoor 2H................334 10.3. Wiring Diagram Falcon II Outdoor 4H................336 10.4. Falcon II Outdoor : Service Parts List/Exploded Views/Configuration Diagrams..... 338 10.4.1. Board Components....................... 338 10.4.2. Cartridge Components ....................339 10.4.3. Cover Components....................... 340 10.4.4.
Page 10 Falcon II Outdoor series printers – Maintenance Manual 10.4.18. Waste bottle........................ 349 AP-74065, Rev. 1.0, 21/11/03...
Page 11: Safety Instructions
Falcon II Outdoor series printers – Maintenance Manual 1. SAFETY INSTRUCTIONS 1.1. INTRODUCTION This chapter explains the meaning of safety terms for personnel who operate this equipment, important safety instructions and the positions of the warning labels. Important : •...
Page 12: Caution
 I f you need to operate the printer with the cover removed for maintenance, be careful not to get hurt by the moving parts. Do not oil the printer mechanism with oil other than the oil designated by MUTOH. Doing so may damage the parts or shorten the lifetime.
Page 13: Warning Labels
Falcon II Outdoor series printers – Maintenance Manual  M ake sure that the power of the printer is OFF before installing the firmware. Installing the firmware with the power ON may damage the main substrate assembly or data may not be properly installed.
Page 14: Falcon Ii Outdoor Series Printers – Maintenance Manual
Falcon II Outdoor series printers – Maintenance Manual Type CAUTION VORSICHT ATTENTION > Do not open the front cover or touch the media during printing.This will result in poor image quality. > If no printing is to be done for some time, remove the media and put the hold lever in the up position.
Page 15 Falcon II Outdoor series printers – Maintenance Manual (2) Back Part Type CAUTION THIS UNIT HAS TWO POWER SUPPLY CORDS, WHEN WiNDING UNIT IS PROVIDED. TO REDUCE THE RISK OF ELECTRICAL SHOCK, DISCONNECT ALL POWER SUPPLY CORDS BEFORE SERVICING. AP-74065, Rev. 1.0, 21/11/03...
Page 16: Operation Procedure Labels
Falcon II Outdoor series printers – Maintenance Manual 1.5. OPERATION PROCEDURE LABELS The handling, attachment locations and types of operation procedure labels are explained below. Your printer has labels, which give simple explanations of operations that require particular care. Read and understand the locations and contents of these labels thoroughly before performing your work.
Page 17: Product Overview
Falcon II Outdoor series printers – Maintenance Manual 2. PRODUCT OVERVIEW 2.1. INTRODUCTION This chapter explains the features, part names, and functions of the printer. 2.2. FEATURES The features of the printer are explained below. (1) High speed output Both models feature new print heads and achieve high speed printing.
Page 18: Part Names And Functions
Falcon II Outdoor series printers – Maintenance Manual 2.3. PART NAMES AND FUNCTIONS Part names and functions are explained below. 2.3.1. Front Name Function Operation panel This panel is used to set operational conditions, the status of the printer, and other functions.
Page 19: Back
This switch is used to raise and lower the pressure rollers. Paper Guide Support the media during printing In the Falcon II Outdoor it houses post-heater (dryer). In the Falcon II Outdoor 4H it houses the fixer, post-fixer and dryer. 2.3.2. Back Name Function AC inlet This is the inlet interface to which the power plug is connected.
Page 20: Operation Panel
Falcon II Outdoor series printers – Maintenance Manual 2.3.3. Operation panel The operation panel is used to set operation conditions, display the status of the printer and set other functions. The names and functions of the operation keys and status lamps are explained below.
Page 21: Printer Status
Falcon II Outdoor series printers – Maintenance Manual the next menu. (2) LCD monitor and status lamps. Name Colour Status Function LCD monitor The monitor displays the operation status and error messages of the printer. POWER lamp Green The printer is on.
Page 22: Setup Menu Display
Falcon II Outdoor series printers – Maintenance Manual 2.4.2. Setup menu display Indicates that you can make settings using the operation panel. Operations for printing can be conducted with the operation panel. Notes : Refer to the User’s Guide. 2.4.3. Self-diagnosis Function Display Indicates that you can make settings concerning adjusting the printer using the operation panel.
Page 23 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Press the [F1] key or [F2] key on the operation panel to change the parameter. Step 3 : Press the [POWER] key, and then press the [POWER] key again.
Page 24: Position And Function Of The Heating Elements
Falcon II Outdoor series printers – Maintenance Manual 2.5. POSITION AND FUNCTION OF THE HEATING ELEMENTS 2.5.1. Falcon II Outdoor 2 heater printers Heater element Temperature Function Pre-heater (Heater A) 20 – 50°C → Open the pores to make the media more receptive for eco-solvent or eco-solvent plus™...
Page 25: Or 4 Heater
Falcon II Outdoor series printers – Maintenance Manual → The post-fixer finalizes the fixation process and Post-Fixer (Heater C) 20 – 70°C helps to make the prints touch-dry. Dryer (Heater D) 20 – 50°C → The dryer completes the drying for compatibility with the take-up in combination with higher output speeds.
Page 26: Specifications
Falcon II Outdoor series printers – Maintenance Manual 3. SPECIFICATIONS 3.1. INTRODUCTION This section explains the specifications, optional parts and supplies, installation procedures for optional parts, and user support for this printer. 3.2. PRODUCT SPECIFICATIONS Printers 50”- model 64”- model 87”- model...
Page 27 Falcon II Outdoor series printers – Maintenance Manual Interface Centronics, IEEE 1284 compatible / Network, High Speed Interface (standard high-speed interface card – 4 Mb/s). Graphics Command Language RTL-PASS, MH-GL, MH-GL/2 Printers 50”- model 64”- model 87”- model Power Consumption...
Page 28: Interface Specifications
Falcon II Outdoor series printers – Maintenance Manual 3.3. INTERFACE SPECIFICATIONS This section explains the specifications for the interfaces supported by this product. 3.3.1. Centronics Bidirection Parallel Interface:IEEE1284) (1) Interface Specifications AP-74065, Rev : 1.0, 21/11/2003 Item Specifications Transmission modes...
Page 29: Network Interface (Optional) Specifications
Falcon II Outdoor series printers – Maintenance Manual Shield construction Metallic tape + weaving (double shielded cable) Characteristic impedance 62 Ω 3.3.2. Network Interface (Optional) Specifications Item Specifications NetWork Type Ethernet IEEE802.3 NetWork I/F 10 Base-T,100 Base-TX (RJ-45 connector, twisted pair cable)
Page 30: Installation
Falcon II Outdoor series printers – Maintenance Manual 3.4. INSTALLATION The Installation of the unit is explained below. 3.4.1. Conditions of the installation environment Important : Do not place the printer in following areas. Doing so may result in the printer falling over and causing injury.
Page 31 Falcon II Outdoor series printers – Maintenance Manual Notes : Avoid the following places with regard to temperature or humidity. If doing so, it may affect the printing result. Places where the temperature of humidity may rapidly change even though it is within the correct range.
Page 32: Parts Replacement
Falcon II Outdoor series printers – Maintenance Manual 4. PARTS REPLACEMENT 4.1. INTRODUCTION This chapter explains the procedures for replacing and removing maintenance parts. Important : Before replacing parts, be sure to perform following operations. Turn the power OFF. Remove the electrical cable from the socket. Otherwise, you may suffer electric shock or the machine’s electric circuits may be...
Page 33: Removing The Cover
Falcon II Outdoor series printers – Maintenance Manual 4.2. REMOVING THE COVER When replacing any of the parts inside the printer, it is necessary to remove all covers. The procedures for removing the covers are given below. 1 = I/H cover...
Page 34: Removing The I/H Cover
Falcon II Outdoor series printers – Maintenance Manual 4.2.1. Removing the I/H cover Step 1 : Remove the ink cartridge. Step 2 : Open the I/H cover lid. Step 3 : Remove the 4 screws fixing the I/H cover. Step 4 : Remove the I/H cover and I/H cover lid.
Page 35: Removing Side Cover R
Falcon II Outdoor series printers – Maintenance Manual 4.2.2. Removing side cover R Step 1 : Remove the screw from the upper part of the side cover R. 1 = Screws (M4x12) on the upper part of the side cover R Step 2 : Remove the 2 screws from the bottom of side cover R.
Page 36 Falcon II Outdoor series printers – Maintenance Manual 1 = Screws (M4x16) on the back of the bottom of side cover R AP-74065, Rev. 1.0, 21/11/03...
Page 37 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the top of the side cover R. Step 5 : Remove the 4 bolts from the front and back of the inner surface on the bottom of side cover R and the front cover nut.
Page 38: Removing Side Cover L
Falcon II Outdoor series printers – Maintenance Manual 4.2.3. Removing side cover L Step 1 : Remove the screw from the side of the upper part of side cover L. 1 = Screws (M4x12) on the side of the upper part of the side cover L Step 2 : Remove the 2 screws from the front of the bottom of side cover L.
Page 39 Falcon II Outdoor series printers – Maintenance Manual 1 = Screws (M4x16) on the rear of the bottom part of the side cover L AP-74065, Rev. 1.0, 21/11/03...
Page 40 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the 4 bolts and cover nut from the front and back of the inner surface on the bottom of side cover L. 1 = Hexagon socket head cap screws (M4x16)
Page 41: Removing The
Falcon II Outdoor series printers – Maintenance Manual 4.2.4. Removing the front cover Step 1 : Open the front cover. Step 2 : Remove the E ring on the left side. Step 3 : Remove the 4 screws on the left and right cover spindles.
Page 42 Falcon II Outdoor series printers – Maintenance Manual Step 5 : If the machine is 64 or 87-inch model, remove the E ring and the sensor cam, push the cover spindle L to the origin side and then slide and remove the front cover.
Page 43: Removing The Carriage Cover
Falcon II Outdoor series printers – Maintenance Manual 4.2.5. Removing the carriage cover Caution : Please note that this cover is only on a Falcon II Outdoor (2 heaters) printer. Step 1 : Remove the I/H cover. Step 2 : Remove side cover R.
Page 44: Removing The Panel Unit Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.2.6. Removing the panel unit assembly Step 1 : Remove side cover R. Step 2 : Remove the panel tape power cord. Step 3 : Remove the 4 screws fixing the panel base.
Page 45 Falcon II Outdoor series printers – Maintenance Manual Step 7 : Remove the 4 screws fixing the panel bracket and the panel board assembly. 1 = Screws (M3x8) fixing the panel board assembly Step 8 : Replace the panel board assembly.
Page 46: Removing The Y Rail Cover
Step 4 : Remove the carriage cover. Caution : Please note that this cover is only on a Falcon II Outdoor (2 heaters) printer. Step 5 : Remove the 3 screws fixing the Y rail cover and the Y rail cover FG.
Page 47 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Remove the 6 screws from the front of the Y rail cover. 1 = Screws (M4x8) on the front of the Y rail cover Step 7 : Remove the 5 screws from the rear of the Y rail cover.
Page 48: Removing Front Paper Guide
Remove the front cover. Step 4 : Remove the carriage cover. Caution : Please note that this cover is only on a Falcon II Outdoor (2 heaters) printer. Step 5 : Remove the Y rail cover. Step 6 : Remove the screws from the top of front media guide.
Page 49 Falcon II Outdoor series printers – Maintenance Manual Step 7 : Remove the screws from the front of front media guide. Notes : Please note that the amount of screws is size dependent. Falcon II Outdoor 2 heater 1 = Screws on the front of front media guide...
Page 50: Removing Rear Paper Guide
Falcon II Outdoor series printers – Maintenance Manual 4.2.9. Removing rear paper guide Step 1 : Remove side cover L. Step 2 : Remove side cover R. Step 3 : Remove the front cover. Step 4 : Remove the Y rail cover.
Page 51 Falcon II Outdoor series printers – Maintenance Manual Notes : Be sure not to damage the cables or connectors. Step 6 : Remove the rear paper guide. Step 7 : Replace the parts inside the printer. Step 8 : Reinstall all parts in the opposite order of the removal procedure.
Page 52: Removing The Head Cover
Remove the front cover. Step 5 : Remove the carriage cover. Caution : Please note that this cover is only on a Falcon II Outdoor (2 heaters) printer. Step 6 : Remove the Y rail cover. Step 7 : Unlock the head.
Page 53 Falcon II Outdoor series printers – Maintenance Manual 1 = Screws (M3x8) fixing the head cover Step 10 : Remove the head cover. Step 11 : Replace the parts inside the printer. Step 12 : Reinstall all parts in the opposite order of the removal procedure.
Page 54: Removing The Maintenance Cover
Step 5 : Remove the carriage cover. Caution : Please note that this cover is only on a Falcon II Outdoor (2 heaters) printer. Step 6 : Remove the 6 screws fixing the maintenance cover. Falcon II Outdoor 2 heater...
Page 55: Replacement Of The Heater Element
Falcon II Outdoor series printers – Maintenance Manual 4.3. REPLACEMENT OF THE HEATER ELEMENT To replace a heater element of the Falcon II Outdoor series printer, please follow the instructions mentioned in the explanation of the appropriate heater element. 1. Falcon II Outdoor : 1.
Page 56 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the carriage cover. Step 5 : Remove the Y rail cover. Step 6 : Remove the front paper guide. Step 7 : Remove the front heater strip(s). Step 8 : Degrease the plate.
Page 57 87” model : Heater strip assy rear 87 (EY-80228) 2 x press plate (ME-24134) Silicone glue (AG-91240) To replace the rear heater on a Falcon II Outdoor printer, please follow the instructions mentioned below. Step 1 : Remove side cover L.
Page 58: Falcon Ii Outdoor 4 Heaters : Heater Elements
87” model : Dryer D1 87 (EY-80356) and Dryer D2 87 (EY-80357) 2 x sensor insul. Patch (ME-80310) To replace the dryer on a Falcon II Outdoor 4H printer, please follow the instructions mentioned below. Step 1 : Remove side cover L.
Page 59 Falcon II Outdoor series printers – Maintenance Manual Step 5 : Remove the front paper guide. Step 6 : Remove the dryer strip(s). Step 7 : Degrease the plate. Notes : Make sure the plate is cleaned properly. Dust, glue and other parts must be removed.
Page 60 64” model : Post Fixer C 64 (EY-80333) 87” model : Post Fixer C 87 (EY-80353) 1 x sensor insul. Patch (ME-80310) To replace the post fixer on a Falcon II Outdoor 4H printer, please follow the instructions mentioned below. Step 1 : Remove side cover L.
Page 61 87” model : Fixer B1 87 (EY-80358) and Fixer B2 87 (EY-80359) Isolation tape (AP-51210) Plot platform calibre (TL-80200) To replace the fixer on a Falcon II Outdoor 4H printer, please follow the instructions mentioned below. Step 1 : Remove side cover L.
Page 62 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Place the plot platform calibre onto the plot platforms. 1 = plot platforms 2 = plot platform calibre onto the plot platforms Step 7 : Fix the plot platform calibre onto the plot platform.
Page 63 Falcon II Outdoor series printers – Maintenance Manual Step 8 : Remove the screws of the plot platform. 1 = screws plot platform Step 9 : Pull upwards the plot platform calibre and so remove the plot platform with fixer.
Page 64 Falcon II Outdoor series printers – Maintenance Manual 1 = plot platform 2 = fixer heater strip 3 = isolation tape AP-74065, Rev. 1.0, 21/11/03...
Page 65 87” model : Heater A 87 (EY-80355) 2 x press plate (ME-24134) Silicone glue (AG-91240) To replace the heater on a Falcon II Outdoor 4H printer, please follow the instructions mentioned below. Step 5 : Remove side cover L. Step 6 : Remove side cover R.
Page 66 Falcon II Outdoor series printers – Maintenance Manual Step 13 : Stick (with silicone glue) the two press plates onto the heater strip. 50” model : X = 380 mm 64” model : X = 380 mm / Y = 1060 mm 87”...
Page 67: Replacing Board Bases
Falcon II Outdoor series printers – Maintenance Manual 4.4. REPLACING BOARD BASES This chapter explains the procedures for replacing the power source board assembly, mainboard assembly, PCI_Linux board assembly and cooling fan assembly. Caution : When handling circuit boards, do not touch the elements on the board with your bare hands.
Page 68 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Remove the Mainboard cover 3. Step 3 : Follow the instructions in “Removing the panel unit assembly” to remove the panel unit assembly. Step 4 : Remove the connector between the cooling fan cable and the cooling fan assembly.
Page 69 Falcon II Outdoor series printers – Maintenance Manual Step 11 : Remove following connectors from the Mainboard assembly. N° Connector N° # of pins Colour Connected to Remarks J101 White Mainboard Lock type J102 White Power Lock type J103 DIMM...
Page 70 Falcon II Outdoor series printers – Maintenance Manual J144 White or black CR board Lock type J145 (87) White or black CR board Lock type J146 (87) White or black CR board Lock type J147 (87) White or black CR board...
Page 71 Falcon II Outdoor series printers – Maintenance Manual Step 18 : Remove the 6 screws and 4 hexagon spacers fixing the Mainboard assembly. 1 = Mainboard assembly 2 = HDD_Extension board assembly 3 = Hexagon spacer 4 = Screws (M3x6)
Page 72: Replacing The Power Source Board Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.4.2. Replacing the power source board assembly Caution : When removing the power source board assembly, remove the power cable and set it aside for at least 5 minutes in order to completely discharge the electric charge remaining in the electrolytic capacitor before continuing with the procedure.
Page 73 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Remove the 4 screws fixing the power source. 1 = Power source board assembly 2 = Screws (M4x8) fixing the power board assembly 3 = Hexagon nut fixing the power board assembly...
Page 74: Replacing The Inlet Assembly, Inlet Board Assembly And Lever Foot Sw Cable Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.4.3. Replacing the inlet assembly, inlet board assembly and lever foot SW cable assembly Step 1 : Follow the instructions in "Replacing the Mainboard assembly, HDD_Extension board assembly, HEAD_DRV board assembly, PCI_Linux board assembly and cooling fan assembly" to remove the Mainboard assembly.
Page 75: Replacing The Junction Board Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.4.4. Replacing the JUNCTION board assembly Notes : To replace board and connect or disconnect the FFC type cable, you should leave the plug disconnected from the power socket for a while. Otherwise, over-current could be generated and damage the board.
Page 76: Replacing The Pf Actuator
Falcon II Outdoor series printers – Maintenance Manual 4.5. REPLACING THE PF ACTUATOR 4.5.1. Replacing the PF motor assembly Caution : The motor is hot after the product has been operated, so be careful not to burn yourself. Notes : Remove following covers before replacing the parts in the PF motor assembly.
Page 77 Falcon II Outdoor series printers – Maintenance Manual Notes : When installing the PF motor assembly, move the PF deceleration pulley manually and confirm that the PF deceleration belt is set equally in the center of the PF motor assembly pulley.
Page 78: Replacing The Pf_Enc Assembly And Pf Scale Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.5.2. Replacing the PF_ENC assembly and PF scale assembly Notes : Remove the following covers before replacing the PF_ENC assembly. Side cover L: refer to "Removing side cover L" Step 1 : Remove the PF_ENC assembly connector.
Page 79 Falcon II Outdoor series printers – Maintenance Manual Step 8 : Remove the screws fixing the PF_ENC assembly to the PF encoder installation board. 1 = PF_ENC assembly 2 = Screws (M2x6) fixing the PF_ENC assembly to the PF encoder installation board...
Page 80: Replacing The Pf Deceleration Pulley Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.5.3. Replacing the PF deceleration pulley assembly Notes : Remove following covers before replacing the parts in the PF motor assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 81: Replacing The Pf Deceleration Belt
Falcon II Outdoor series printers – Maintenance Manual 4.5.4. Replacing the PF deceleration belt Notes : Remove following covers before replacing the parts in the PF motor assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 82: Replacing The P_Rear_R Sensor Assembly And P_Rear_L Sensor Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.5.5. Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly Notes : Remove following covers before replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly. Side cover R: refer to "Removing side cover R"...
Page 83: Replacing The Suction Fan Assembly
Falcon II Outdoor series printers – Maintenance Manual 1 = P_REAR_R sensor assembly 2 = Screws (M2x5) fixing the P_REAR_R sensor assembly Step 5 : Replace the P_REAR_R sensor assembly. Step 6 : Use the same procedure to replace the P_REAR_L sensor assembly.
Page 84: Replacing The Lever Motor Assembly And The Arm Motor Installation Board
Falcon II Outdoor series printers – Maintenance Manual 4.5.7. Replacing the lever motor assembly and the arm motor installation board Caution : The motor is hot after the product has been operated, so be careful not to burn yourself. Notes : Remove following covers before replacing the lever motor.
Page 85 Falcon II Outdoor series printers – Maintenance Manual 1 = Lever motor assembly 2 = Hexagon socket head screws with spring washers (M4x10) Step 5 : Replace the CR motor assembly. Step 6 : Remove the hexagon socket head screws with spring washers (2) fixing the arm motor installation board.
Page 86: Replacing The Transmission Photosensor
Falcon II Outdoor series printers – Maintenance Manual 4.5.8. Replacing the transmission photosensor Notes : Remove following covers before replacing the transmission photosensor. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 87 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Apply the screw lock to the tab portions of the transmission photosensors to be installed. Step 7 : Reinstall all parts in the opposite order of the removal procedure.
Page 88 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Apply the screw lock to the tab portions of the transmission photosensors to be installed. Step 7 : Reinstall all parts in the opposite order of the removal procedure.
Page 89: Replacing The Flushing Box Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.5.9. Replacing the flushing box assembly Notes : Remove following covers before replacing the flushing box assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 90: Replacing The Cr Actuator
Falcon II Outdoor series printers – Maintenance Manual 4.6. REPLACING THE CR ACTUATOR 4.6.1. Replacing the CR motor assembly Caution : The motor is hot after the product has been operated, so be careful not to burn yourself. Notes : Remove following covers before replacing the CR motor assembly.
Page 91: Replacing The Steel Belt
Falcon II Outdoor series printers – Maintenance Manual Notes : When installing the CR motor cable assembly connector, install the white cable on the right side as shown in the previous figure. 4.6.2. Replacing the steel belt Caution : When replacing the steel belt, be careful not to cut your hands by the belt.
Page 92 Falcon II Outdoor series printers – Maintenance Manual 1 = Steel belt adjustment screws 2 = Steel belt Step 4 : Remove the 2 screws fixing the steel belt. 1 = Screws fixing the steel belt 2 = Steel belt Step 5 : Replace the steel belt.
Page 93: Replacing The Slide Motor Assembly, Hd_Slide Sensor Assembly, And Slide Motor Installation Board
Falcon II Outdoor series printers – Maintenance Manual 4.6.3. Replacing the SLIDE motor assembly, HD_SLIDE sensor assembly, and slide motor installation board Caution : The motor is hot after the product has been operated, so be careful not to burn yourself.
Page 94 Falcon II Outdoor series printers – Maintenance Manual Step 7 : Replace the slide motor installation board. Step 8 : Reinstall all parts in the opposite order of the removal procedure. Step 9 : Make sure that the Idler moves smoothly.
Page 95: Replacing The T Fence
Falcon II Outdoor series printers – Maintenance Manual 4.6.4. Replacing the T fence Notes : Remove following covers before replacing the T fence. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 96 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the screw fixing the T fence stationary plate. 1 = T fence stationary plate 2 = T fence 3 = Screw (M3x6) fixing the T fence stationary plate Step 5 : Remove the T fence from the hook.
Page 97 Falcon II Outdoor series printers – Maintenance Manual 1 = T fence push plate 2 = T fence 3 = CR_ENC assembly 4 = T fence spring hook AP-74065, Rev. 1.0, 21/11/03...
Page 98: Replacing The Cr Slave Pulley Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.6.5. Replacing the CR slave pulley assembly Notes : Remove following covers before replacing the CR slave pulley assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 99: Replacing The Cr Actuator Pulley And The Cr Deceleration Belt
Falcon II Outdoor series printers – Maintenance Manual 4.6.6. Replacing the CR actuator pulley and the CR deceleration belt Notes : Remove following covers before replacing the CR slave pulley. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 100: Replacing The Steel Bearer, Tube Guide, Cr Tape Power Cable And Ink Tube
Falcon II Outdoor series printers – Maintenance Manual 4.6.7. Replacing the steel bearer, tube guide, CR tape power cable and ink tube Notes : To replace the board and connect or disconnect the FFC type cable, you should leave the plug disconnected from the power socket for a while. Otherwise, over- current could be generated and damage board.
Page 101 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the 2 screws fixing the tube clamp. 1 = CR tape power cable 2 = Steel bearer 3 = Cable push plate 4 = Screws fixing cable push plate (M3x8)
Page 102 Falcon II Outdoor series printers – Maintenance Manual Step 14 : Replace the CR tape power cable. 1 = Tube push plate 2 = Cable clamp 2 = Pipe clamp 3 = Coupling, O-ring, coupling screws 4 = Screws fixing tube push plate (M3x8)
Page 103: Replace The Cover R Sensor Assembly And The Cover L Sensor Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.6.8. Replace the cover R sensor assembly and the cover L sensor assembly Notes : Remove following covers before replacing the cover R sensor assembly and the cover L sensor assembly. Side cover R: refer to "Removing side cover R"...
Page 104 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Remove the 2 screws fixing the cover L sensor assembly. 1 = Cover L sensor assembly 2 = Screws (M2x8) fixing the cover L sensor assembly Step 4 : Replace the cover L sensor assembly.
Page 105: Replacing The Cursor
Falcon II Outdoor series printers – Maintenance Manual 4.7. REPLACING THE CURSOR 4.7.1. Replacing the cutter holder, cutter spring, cutter cap, solenoid assembly and solenoid spring (1) Replacing the cutter spring Step 1 : Open the front cover. Step 2 : Remove the cutter blade from the cutter holder.
Page 106 Falcon II Outdoor series printers – Maintenance Manual Step 1 : Remove the 2 screws fixing the cutter holder and holder support. 1 = Holder support 2 = Cutter holder 3 = Screws (M3x6) fixing the cutter holder and holder support Step 2 : Remove the cutter holder.
Page 107 Falcon II Outdoor series printers – Maintenance Manual Step 10 : Reinstall all parts in the opposite order of the removal procedure. Step 11 : Adjust the cutter according to "Cutter adjustment". AP-74065, Rev. 1.0, 21/11/03...
Page 108: Replacing The Print Head Assembly And Head Tape Power Cable
Falcon II Outdoor series printers – Maintenance Manual 4.7.2. Replacing the print head assembly and head tape power cable Notes : To replace the board and connect or disconnect the FFC type cable, you should leave the plug disconnected from the power socket for a while. Otherwise, over- current could be generated and damage board.
Page 109 Falcon II Outdoor series printers – Maintenance Manual 1 = Head tape power cable 2 = Damper assembly 3 = Head stationary plate / head spacer 4 = Step-bore screw 5 = Screws (M2.6x5) fixing the head stationary plate 6 = Print head assembly Step 5 : Remove the damper assembly from the print head assembly.
Page 110: Replacing The H Ink Tube, Tube Branch And Damper Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.3. Replacing the H ink tube, tube branch and damper assembly Notes : Remove following covers before replacing the H ink tube, tube branch, and damper assembly. Side cover R: refer to "Removing side cover R"...
Page 111 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Remove the damper assembly from the print head assembly. 1 = Head tape power cable 2 = Damper assembly 3 = Print head assembly 4 = H ink tube, O-ring Step 7 : Remove the H ink tube, coupling screw and O-ring from the damper assembly.
Page 112: Replacing The Cr Board Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.4. Replacing the CR board assembly Notes : To replace the board and connect or disconnect the FFC type cable, you should leave the plug disconnected from the power socket for a while. Otherwise, over- current could be generated and damage board Remove following covers before replacing the CR board assembly.
Page 113 Falcon II Outdoor series printers – Maintenance Manual J218 White or Black I160B head J219 White or Black I160B head J220 White or Black I160B head J221 White or Black I160B head J222 White or Black I160B head J223 White or Black...
Page 114: Replacing The Cr_Enc Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.5. Replacing the CR_ENC assembly Notes : Remove following cover before replacing the CR_ENC assembly. Side cover L: refer to "Removing side cover L" Step 1 : Follow step 1 in "Replacing the flushing box assembly" to slide the CR cursor to the left.
Page 115: Replacing The P_Edge Sensor Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.6. Replacing the P_EDGE sensor assembly Notes : Remove following covers before replacing the P_EDGE sensor Assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 116: Replacing The Cr Cursor Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.7. Replacing the CR cursor assembly Notes : Remove following covers before replacing the CR cursor assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 117 Falcon II Outdoor series printers – Maintenance Manual Step 7 : Remove the CR blade spring. 1 = CR cursor assembly 2 = CR blade spring Step 8 : Replace CR cursor assembly. Step 9 : Reinstall all parts in the opposite order of the removal procedure.
Page 118: Replacing The Cursor Roller Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.7.8. Replacing the cursor roller assembly Notes : Remove following cover before replacing the Cursor roller assembly. Side cover R: refer to "Removing side cover R" Side cover L: refer to "Removing side cover L"...
Page 119 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Remove the E ring fixing the cursor roller assembly (KY-80040) of downside. 1 = CR cursor assembly (KY-80040) 2 = E ring fixing the cursor roller assembly. Step 4 : Replace the cursor roller assembly (KY-80040).
Page 120 Falcon II Outdoor series printers – Maintenance Manual 1 = Applying position of the screw lock Step 7 : Perform head height adjustment according to "Head height adjustment". 4.7.8.2. B. Replacing the cursor roller assembly (6 high-load bearings) : open bearing type Step 1 : Follow the instructions in "Replacing the CR cursor assembly "...
Page 121 Falcon II Outdoor series printers – Maintenance Manual Step 5 : Install the spacers and the other parts as shown in the following figure. 1 = E ring fixing the side cursor roller assembly 2 = Spacer of the side cursor roller assembly...
Page 122: Replacing The Maintenance Area
Falcon II Outdoor series printers – Maintenance Manual Step 6 : Apply the screw lock to the cursor axis, and install the cursor roller assembly with the axis at the lower position. Notes : Be sure that the screw lock does not contaminate the cursor roller or the spacer.
Page 123 Falcon II Outdoor series printers – Maintenance Manual 1 = Side plate T 2 = Screws (M3x6) fixing the side plate T Step 3 : Remove the side plate T. Step 4 : Remove the screw fixing the waste fluid receptacle.
Page 124 Falcon II Outdoor series printers – Maintenance Manual Step 8 : Remove the connector and tube from the maintenance assembly. 1 = tube connections Notes : There is some remaining ink in the tubes. Be careful that the ink is not spilled from the tube onto the printer or items close to the printer.
Page 125 Falcon II Outdoor series printers – Maintenance Manual Notes : Secure the maintenance assembly so that it abuts against the rear right portion. If the cap tube has not been cut, cut it to the length below, measured from the end of the tube: Numbers in brackets ( ) are the cap numbers from left to right as viewed from the front of the main body.
Page 126: Replacing The Cleaner
Falcon II Outdoor series printers – Maintenance Manual Step 11 : Move the cursor to the opposite side of the origin. Step 12 : Cap once. Step 13 : Use a mirror to check that the cap does not impinge on the nozzle.
Page 127: Replacing The Slide Motor Assembly (Wiper Arm)
Falcon II Outdoor series printers – Maintenance Manual Notes : Do not touch the cleaner with your bare hands. Oil or grease adhering to the surface of the nozzles can cause the nozzles to fall out. When removing and installing the cleaner, be sure to remove the hook. Failure to do so could deform the cleaner.
Page 128: Replacing The Transmission Photosensor (Wiper Home Position And Maintenance Home Position)
Falcon II Outdoor series printers – Maintenance Manual 4.8.4. Replacing the transmission photosensor (wiper home position and maintenance home position) Step 1 : Remove the transmission photosensor from the side plate R. 1 = Transmission photosensor (wiper origin side) 2 = Transmission photosensor (maintenance origin...
Page 129: Replacing The Pump Area
Falcon II Outdoor series printers – Maintenance Manual 4.9. REPLACING THE PUMP AREA 4.9.1. Replacing the pump assembly Notes : Remove following covers before replacing the parts in the PF motor assembly. Side cover R: refer to "Removing side cover R"...
Page 130 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Remove the 4 screws fixing the pump assembly. Falcon II Outdoor 2 heater Falcon II Outdoor 2 heater 1 = Pump assembly 2 = Screws (M3x8) fixing the pump assembly Step 3 : Replace the pump assembly.
Page 131: Replacing The Pump Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.9.2. Replacing the pump assembly Step 1 : Follow the instructions in "Replacing the pump assembly " to remove the pump assembly. Step 2 : Remove the screw fixing the pump assembly.
Page 132: Replacing The Pump Motor Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.9.3. Replacing the pump motor assembly Caution : The motor is hot after the product has been operated, so be careful not to burn yourself. Step 1 : Follow the instructions in "Replacing the pump assembly " to remove the pump assembly.
Page 133: Replacing The Cartridge Area
Falcon II Outdoor series printers – Maintenance Manual 4.10. REPLACING THE CARTRIDGE AREA 4.10.1. Replacing the I/H (ink holder) assembly There are 8 I/H assembly 's installed in this printer. Following procedure is for the removal of 1 I/H assembly.
Page 134 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Remove the 3 screws fixing the P/S board installation board. Step 7 : Remove the P/S board installation board. Step 8 : Remove the coupling screws and O-ring from the I/H assembly.
Page 135 Falcon II Outdoor series printers – Maintenance Manual (2) Replacing the ink ID board assembly and the holder pressure spring Step 1 : Remove the I/H assembly. Step 2 : Remove the 2 screws fixing the holder pressure spring. 1 = Holder pressure spring (two-ply use)
Page 136 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Slide the cartridge frame assembly in the direction of the arrow to remove it. Step 5 : Replace the cartridge frame assembly. Step 6 : Reinstall all parts in the opposite order of the removal procedure.
Page 137: Replacing Supports And Scroller
Step 10 : Make sure that the Ink NOT sensor switch moves. 4.11. REPLACING SUPPORTS AND SCROLLER 4.11.1. Replacing the waste fluid bottle assembly (Falcon II Outdoor 2H) Notes : When replacing the waste fluid bottle assembly, be sure to perform following operation to clear the counter.
Page 138: Replacing The Waste Fluid Bottle Assembly (Falcon Ii Outdoor 4H)
Falcon II Outdoor series printers – Maintenance Manual 4.11.2. Replacing the waste fluid bottle assembly (Falcon II Outdoor 4H) Notes : When replacing the waste fluid bottle assembly, be sure to perform following operation to clear the counter. "High ink initialization" or " Cleaning initialization": refer to "Counter Initialization Menu"...
Page 139: Replacing The Waste Bottle Box Sensor Assembly (F2O 2H)
Falcon II Outdoor series printers – Maintenance Manual 4.11.3. Replacing the waste bottle box sensor assembly (F2O 2H) Step 1 : Follow the instructions in "Replacing the waste fluid bottle assembly" to remove the waste fluid bottle assembly. Step 2 : Remove the waste liquid BOX sensor assembly connector from the rear side cap R.
Page 140 Falcon II Outdoor series printers – Maintenance Manual Step 6 : Remove the waste liquid sensor installation board. Step 7 : Remove the screws (M2x8) fixing the waste liquid BOX sensor assembly. 1 = Waste liquid sensor installation board 2 = Waste liquid BOX sensor assembly...
Page 141: Replacing The Waste Bottle Box Sensor Assembly (F2O 4H)
Falcon II Outdoor series printers – Maintenance Manual 4.11.4. Replacing the waste bottle box sensor assembly (F2O 4H) Step 1 : Follow the instructions in "Replacing the waste fluid bottle assembly" to remove the waste fluid bottle assembly. Caution : Waste ink will remain inside the tubes.
Page 142 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Remove the screws fixing the waste liquid sensor assembly. Step 5 : Reinstall all parts in the opposite order of the removal procedure. Notes : When installing the waste liquid BOX sensor assembly, pay attention to following...
Page 143: Replacing The Scroller R Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.11.5. Replacing the scroller R assembly (1) Replacing the scroller R assembly Step 1 : Remove the 4 hexagon socket head springs fixing the scroller R assembly. 1 = Scroller R assembly...
Page 144 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Remove the E ring fixing the axes of the rollers to be replaced. 1 = Pressure roller 2 = Roller 1 3 = Roller 2 4 = E ring (E-3)
Page 145: Replacing The Scroller L Assembly
Falcon II Outdoor series printers – Maintenance Manual 4.10.6. Replacing the scroller L assembly (1) Replacing the scroller L assembly Step 1 : Remove the 4 hexagon socket head springs fixing the scroller L assembly. 1 = Scroller L assembly...
Page 146 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Remove the E ring fixing the axes of the rollers to be replaced. 1 = Pressure roller 2 = Roller 1 3 = E ring (E-3) 4 = E ring (E-4) Step 4 : Replace the rollers.
Page 147: Self-Diagnosis Function
Falcon II Outdoor series printers – Maintenance Manual 5. SELF-DIAGNOSIS FUNCTION 5.1. INTRODUCTION This chapter provides information on the self-diagnosis function. The self-diagnosis function adjusts the printing accuracy. It is used in the manufacturing process, adjustment and maintenance. The self-diagnosis function is implemented in the system firmware. All functions are available from the operation panel.
Page 148: Starting Up
Falcon II Outdoor series printers – Maintenance Manual (2) Connecting power cable Connect the power cable to the machine's inlet assembly and insert the power plug into an outlet. Notes : Do not connect three or more power plugs to one outlet.
Page 149: Operations In Self-Diagnosis Mode
Falcon II Outdoor series printers – Maintenance Manual 5.3. OPERATIONS IN SELF-DIAGNOSIS MODE This section explains how to operate in the self-diagnosis mode and provides the list of available diagnosis items. 5.3.1. Operating Self-Diagnosis Mode Follow the operation flow shown below to operate the self-diagnosis mode.
Page 150 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Press the [F2] key or the [F4] key on the operation panel to modify the set value. Step 4 : To save the modified value, press the [ENTER] key on the operation panel.
Page 151: Diagnosis Items In Self-Diagnosis Menu
Falcon II Outdoor series printers – Maintenance Manual Step 5 : To quit the diagnosis menu, press the [CANCEL] key on the operation panel. The system returns to an upper hierarchy of the diagnosis menu. Step 6 : To exit the self-diagnosis menu, press the [POWER] key.
Page 152: Test / Inspection Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4. TEST / INSPECTION MENU In the Inspection menu, you can perform various inspections on the circuit boards, sensors and fans. The Inspection menu includes the following diagnosis items. Initialization item Description Refer to →...
Page 153: Memory Size Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.1. Memory Size Menu This menu displays the memory size. * RamCapacity * RamCapacity 128 MB Notes : The Memory Size menu displays the size of the memory installed on the mainboard (128 MB or 256 MB).
Page 154: Version Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.2. Version Menu This menu displays following contents about the firmware and mainboard assembly. Firmware version Backup parameter version Setting of dip switches of mainboard assembly Revision of mainboard assembly Notes : The details of the dipswitch setting of mainboard assembly are as follows.
Page 155: Operation Panel Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.3. Operation Panel Menu This menu is used to check the functions of the operation panel keys, LCD, and LEDs. (1) Operation panel key check When you press a key on the operation panel, the name of the key is displayed on the LCD. To exit the operation panel key check, press the [CANCEL] key.
Page 156: Sensor Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.4. Sensor Menu This menu displays the sensor status in the operation panel. If the displayed sensor status does not match the actual machine status, replace or adjust the relevant sensor referring to "Table Inspection Items in Sensor Menu".
Page 157 Falcon II Outdoor series printers – Maintenance Manual * Sensor * Cover Open Cover sensor InkCover Open Ink cover sensor (3/12) * Sensor * LeverUp Lever up sensor LeverDown Lever down sensor (4/12) * Sensor * FootLever Foot lever SW sensor...
Page 158: Encoder Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.5. Encoder Menu This menu displays the detected values from the following encoders. CR_ENC (Carriage) PF_ENC (Media feed) Notes : For the encoder-detected values, the encoder pulse numbers are displayed in hexadecimal number.
Page 159: Fan Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.6. Fan Menu This menu is used to check if the fan operates normally by turning it ON and OFF the fan. As soon as you select this menu, the fan will be activated.
Page 160: History Menu
Falcon II Outdoor series printers – Maintenance Manual 5.4.7. History Menu This menu is used to check the maintenance history and serious error history. * Elec. * F1 → ← F2 Maintenance Error (1) Maintenance history Maintenance history for the following parts is displayed.
Page 161 Falcon II Outdoor series printers – Maintenance Manual * Maintenance * PrintingNumber 00000000 Number of printing copies Cleaning 00000000 Number of cleanings (4/9) * Maintenance * Fire 1-A 00000000Mdot Discharge amount of head 1-A nozzle ink Fire 1-B 00000000Mdot Discharge amount of head 1-B nozzle ink...
Page 162: Head Signal Menu
Falcon II Outdoor series printers – Maintenance Manual (2) Serious error history This menu displays the serious errors that have occurred so far. Notes : A serious error history does not include any CPU errors. A serious error history can contain up to 32 error events.
Page 163: Adjustment Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5. ADJUSTMENT MENU In this menu, you can align the printing position and correct the media feed operation. The Adjustment menu includes following diagnosis menus : Initialization item Description Refer to Skew check...
Page 164: Skew Check Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.1. Skew Check Menu In this menu, you can perform media feed and check the degree of skew in the media feed operation by means of the sensors. When you select this item from the Adjustment menu, the machine feeds the length specified by the operation panel and checks for media feed skew by comparing the media edge positions before and after the media feed detected by the sensors.
Page 165: Head Rank Input Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.2. Head rank input menu Inputs the head rank. The head rank is used to determine the operation voltage of the head and compensate the temperature. Input head rank following the steps below.
Page 166 Falcon II Outdoor series printers – Maintenance Manual (4) Initial ink charge menu When the input head rank has been confirmed, initial ink charge is performed. * Charge * Ink charge [enter] → [CANCEL] Initial charge is not executed. Voltage input value is updated.
Page 167: Head Nozzle Check Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.3 Head Nozzle Check Menu In this menu, you can check if the head nozzles, after refilled, can discharge ink correctly by printing a sample printing. To print out head nozzle check patterns, follow the steps below. The following is the description of the printing method.
Page 168 Falcon II Outdoor series printers – Maintenance Manual Nozzle alignment in horizontal direction (CCW): Prints out patterns in the order of 1A, 1B, 2A, 2B, 3A, 3B, 4A, Step 4 : If any abnormal conditions are found in the ink discharge status of the head nozzles, perform ink purge on the relevant heads.
Page 169: Head Slant Check Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.4. Head Slant Check Menu This menu prints out a sample printing to check for head slant. Item Description Slant All head slant check. Front and back Front and back position and slant of each head relative to the reference head check.
Page 170 Falcon II Outdoor series printers – Maintenance Manual 1 = This area should be a straight line. Step 6 : Tighten the screw, which secures the Head Fixing Plate. Step 7 : Repeat step 1 to 6 until the adjustment is correct.
Page 171 Falcon II Outdoor series printers – Maintenance Manual 5.5.4.2. Front and back To perform a Head Front/Back Adjustment, please follow the steps mentioned below. Step 1 : Go to [Adjust : Head Slant]. Step 2 : Print out [Front/Back] pattern Step 3 : Loosen the screw, which secures the Head Fixing Plate.
Page 172 Falcon II Outdoor series printers – Maintenance Manual 1 = Adjust this area so it becomes a straight line. 2 = Check if this area is a straight line. 3 = Check if the lines of “1A and 4B” go in the centre (Also check lines “2A and 3B”, “3A and 2B”...
Page 173: Repeatability Adjustment Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.5. Repeatability Adjustment Menu This menu is used to align the head positions for two-way printing. To align the head position for two-way printing, you should first print out a Bi-D printing and identify the difference between the CW printing position and the CCW printing position.
Page 174: Cw Adjustment Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.6. CW Adjustment Menu In this menu, you can adjust the gap (CR moving direction) between two heads. To adjust the gap between two heads, you should first print out a Uni-D printing and identify the difference between the selected two heads.
Page 175: Band Feed Correction Menu (X Length)
Falcon II Outdoor series printers – Maintenance Manual 5.5.7. Band Feed Correction Menu (X Length) In this menu, you can correct the media feed distance. To correct the media feed distance, you must first print out check patterns and measure the distance between lines drawn in the media feed direction.
Page 176 Falcon II Outdoor series printers – Maintenance Manual * Feed Adj. * X Length 300 – 1000 + 500 mm - ↓ ENTER CANCEL * Feed Adj. * ← ← ← ← Enter Print Start ↓ ↓ ↓ ↓ ↓ ENTER ↓...
Page 177: Top & Bottom Adjustment Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.8. Top & bottom adjustment menu Sets printing margins. Make adjustments following the steps below. Step 1 : Set media as necessary. Step 2 : After the media has been set, pattern printing with band feed compensation and media cutting are performed.
Page 178 Falcon II Outdoor series printers – Maintenance Manual * Top&Bottom * Set Paper If media is not set ↓ Set media * Top&Bottom * Paper Initial ↓ End Media Initialization * Top&Bottom * Adjustment Print Display during adjustment printing * Top&Bottom * Top Length 0 –...
Page 179: P_Rear Sensor Position Adjustment Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.9. P_REAR sensor position adjustment menu Adjust the P_REAR sensor position in order to accurately detect the length of the cut media. During this adjustment, the P_REAR sensor position can be adjusted inside the firmware by referring to the nozzle, in order to obtain a maximum printable area starting from the ends of the media.
Page 180 Falcon II Outdoor series printers – Maintenance Manual Step 4 : Input the measurement as the parameter of the P_REAR sensor position. * Rear Sensor * Set Cutting Paper ↓ Set media * Rear Sensor * Paper Initial If media is not set ↓...
Page 181: Test Print Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.10. Test print menu In this menu, you can print out adjustment patterns for checking various adjustment items. Make adjustments following the steps below. Step 1 : Set media as necessary. Step 2 : After media has been set, the machine prints out the following test Printings.
Page 182: Head Wash Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.11. Head wash menu In this menu, ink is drained and the head is cleaned at the completion of the manufacturing process and before replacing the print head. Execute a cleaning following the steps below.
Page 183 Falcon II Outdoor series printers – Maintenance Manual * Clean Head * Remove cartridge ↓ Eject all cartridge and press the [ENTER] key to drain ink * Clean Head * Ink Discharge ↓ End Ink draining * Clean Head * Set Cleaning jig ↓...
Page 184: Software Counter Initialization Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.12. Software Counter Initialization Menu This menu initializes the software counters such as the ink amount counter. Notes : Before delivery, always initialize the software counters. The software counters that can be initialized through this menu are as follows.
Page 185: Feed Pitch Check Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.13. Feed Pitch Check Menu In this menu, you can check the media feed amount for one band by reviewing a sample printing. There is no adjustment item. To check the feed pitch, follow the steps below.
Page 186: Fill Printing Menu
Falcon II Outdoor series printers – Maintenance Manual 5.5.14. Fill printing menu A fill printing pattern is printed by both ends of the head. A: Media feed direction B: 100% print 50-inch specifications and 64-inch specifications are pattern printed in the sequence 1A&4B, 1A&4B, 1A&4B, while 87-inch specifications are printed in the sequence 1A&8B, 1A&4B, 5A&8B.
Page 187: Purge Menu
Falcon II Outdoor series printers – Maintenance Manual 5.6. PURGE MENU In this menu, you can purge ink from the printer heads. The Purge menu includes the following diagnosis items. Diagnosis item Description Normal Performs normal purge. Powerful Performs powerful purge.
Page 188: Sample Printing Menu
Falcon II Outdoor series printers – Maintenance Manual 5.7. SAMPLE PRINTING MENU This menu prints out a sample printing. The Sample printing menu includes the following items. Diagnosis item Description Nozzle Check Prints the head nozzle check pattern. Adjustment variables Prints out the set values of various adjustment items.
Page 189: Parameter Menu
Falcon II Outdoor series printers – Maintenance Manual 5.8. PARAMETER MENU In this menu, you can modify the set values of various adjustment items (adjustment parameter). The Parameter menu includes the following items. Initialization item Description Refer to Initialize. Initializes the adjustment parameters.
Page 190: Parameter Update Menu
Falcon II Outdoor series printers – Maintenance Manual 5.8.2. Parameter Update Menu This menu updates the adjustment parameters. The parameters that can be updated through this menu are as follows. Head voltage Printing position alignment CW adjustment Media feed distance...
Page 191 Falcon II Outdoor series printers – Maintenance Manual (1) Head voltage In this menu, you can enter a head voltage. The head voltage is used to determine the printer head-driving voltage and perform temperature correction. After a head voltage has been entered, the system shifts to the Ink Charge menu.
Page 192 Falcon II Outdoor series printers – Maintenance Manual (2) Printing position alignment This updates the printing position alignment parameters. * PrintPos Adj.* # 1 Head 1A -28 - * PrintPos Adj. * #1 Head 1B -28 - If the parameter is updated * PrintPos Adj.
Page 193 Falcon II Outdoor series printers – Maintenance Manual (4) Media feed distance This updates the media feed distance parameters. * PaperFeedLen. * X Length 290 – 1010 + 500.0 mm - ↓ ENTER * PaperFeedLen. * Update Parameter ? ↓ ENTER...
Page 194 Falcon II Outdoor series printers – Maintenance Manual (5) Mechanical parameter Update the mechanical position parameters. The setup items are as follows. Top distance Bottom distance Side margin P_REAR sensor position * Mechparm * Top Length 0 – 40.0 + 5.0 mm -...
Page 195 Falcon II Outdoor series printers – Maintenance Manual * InkParameter * Init. Fill Flag Set - ↓ ENTER * InkParameter * Update Parameter ? If the parameter is changed ↓ ENTER * InkParameter * Updating Parameter (7) Ink ID mask Update the ink ID mask parameters.
Page 196 Falcon II Outdoor series printers – Maintenance Manual (8) Serial number entry This is for entering the serial number. * SerialNo. * DD5*000001 - * SerialNo. * DD5C*00001 - * SerialNo. * DD5C1*0001 - * SerialNo. * DD5C12*001 - * SerialNo. * DD5C123*01 - * SerialNo.
Page 197: Endurance Running Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9. ENDURANCE RUNNING MENU In this menu, you can perform endurance running on the printer heads. The Endurance Running menu includes the following items. Initialization item Description Refer to CR Motor Performs carriage stroke.
Page 198: Cr Motor Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.1. CR Motor Endurance Menu This menu performs endurance running for the CR motor. You can perform carriage stroke according to your desired setting. The available settings are shown below. Setup item...
Page 199: Pf Motor Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.2. PF Motor Endurance Menu This menu performs endurance running for the PF motor. You can drive the PF motor according to your desired settings. The available settings are shown below. Setup item...
Page 200: Cutter Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.3. Cutter Endurance menu This menu performs endurance running for the cutter. You can perform the cutting operation according to the settings. Caution : Pay attention to the following points when performing the cutter endurance operation.
Page 201 Falcon II Outdoor series printers – Maintenance Manual * Cutter * Time Wait (sec) Check Waiting time ↓ ENTER * Cutter * Count Perform endurance ↓ ENTER * Cutter * AP-74065, Rev. 1.0, 21/11/03...
Page 202: Head Up/Down Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.4. Head Up/Down Endurance Menu This menu performs endurance running for the head up/down operation. You can perform the capping operation according to your desired settings. The available settings are shown below.
Page 203: Head Lock Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.5. Head Lock Endurance menu Test endurance of head lock. In the Head Lock Endurance menu, you can perform head lock operation according to the set items. Notes : Refer to "Head Up/Down Endurance Menu"...
Page 204: Pump Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.6. Pump Endurance menu This menu performs endurance running for the pump. In the Pump Endurance menu, you can perform the pump motor assembly endurance operation according to the settings. The available settings are shown below.
Page 205: Lever Motor Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.7. Lever Motor Endurance Menu This menu performs endurance running for the lever motor. You can drive the lever motor according to your desired settings. The available settings are shown below. Setup item...
Page 206: Sequential Printing Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.8. Sequential Printing Endurance Menu This menu performs endurance running for the printer heads. You can operate the printer heads according to your desired settings. The available settings are shown below. Setup item...
Page 207 Falcon II Outdoor series printers – Maintenance Manual * Nozzle * Count Perform endurance running ↓ ENTER or CANCEL * Nozzle * AP-74065, Rev. 1.0, 21/11/03...
Page 208: General Endurance Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.9. General Endurance Menu This menu performs the general endurance running. You can operate various driving systems according to your desired settings. The available settings are shown below. Setup item Description Parameters...
Page 209 Falcon II Outdoor series printers – Maintenance Manual * Total Life * Count Perform endurance running ↓ ENTER or CANCEL * Total Life * AP-74065, Rev. 1.0, 21/11/03...
Page 210: Endurance Running Check Menu
Falcon II Outdoor series printers – Maintenance Manual 5.9.10. Endurance Running Check Menu In this menu, you can confirm the number of endurance running cycles that have been already finished. The number of endurance running cycles is stored in NVRAM in the system. Therefore, even if a serious error occurs during endurance running, you can confirm the number of finished cycles just before the occurrence of the serious error.
Page 211: Head Lock Menu
Falcon II Outdoor series printers – Maintenance Manual 5.10. HEAD LOCK MENU Lock and unlock the head lock. The following items are in the head lock menu. Lock: Locks the head. Unlock: Releases the head lock. * Head lock * F1 →...
Page 212: Heater System Menu
Falcon II Outdoor series printers – Maintenance Manual 5.11. HEATER SYSTEM MENU This section describes the heater system menu. This menu is used to evaluate the heating elements of the printer. Initialization item Description Refer to → Heater Status Menu Status This menu displays the status of the heating system.
Page 213: Heater Test 30 Menu
Falcon II Outdoor series printers – Maintenance Manual 5.11.3. Heater Test 30 Menu This menu heats the temperature up to 30°C. * Test 30 * Sending to heat system The display will mention de current temperature. You can follow the heating of the heater elements on the display up to 30°C.
Page 214: Heater Version Menu
Falcon II Outdoor series printers – Maintenance Manual 5.11.6. Heater Version Menu This menu displays the version of the control heater board. * Version * Ver = 2.03 5.11.7. Heater Adjust Menu Notes : With this menu you can calibrate the heaters. Please note that this function is for future use only.
Page 215: Machine Size Select Menu
Falcon II Outdoor series printers – Maintenance Manual 5.13. MACHINE SIZE SELECT MENU This section describes the select menu of the machine size. Used when the Mainboard is exchanged, etc. Step 1 : If the system is in the operation mode or the self-diagnosis menu mode, press the [POWER] key to power off the unit.
Page 216: Maintenance Mode
Falcon II Outdoor series printers – Maintenance Manual 6. MAINTENANCE MODE 6.1. INTRODUCTION This chapter provides information on the maintenance mode. The maintenance mode provides the user with functions of displaying and initializing the life counters. It is used in the manufacturing process, adjustment and maintenance.
Page 217: Operating Maintenance Mode
Falcon II Outdoor series printers – Maintenance Manual 6.2.2. Operating Maintenance Mode For operating the maintenance mode, refer to "Operations in Self-Diagnosis Mode". AP-74065, Rev. 1.0, 21/11/03...
Page 218: Maintenance Menu
Falcon II Outdoor series printers – Maintenance Manual 6.3. MAINTENANCE MENU The maintenance menu includes the following diagnosis items. Initialization item Description Refer to Counter Display Menu This menu displays the life counters. Counter Display Menu Counter Initialization Initializes the service life counter.
Page 219 Falcon II Outdoor series printers – Maintenance Manual Notes : All life counters are displayed in decimal number. For 87-inch specifications, the head 5A, 5B, 6A, 6B, 7A, 7B, 8A, 8B are added. * Counter Display * Ink remain 1...
Page 220 Falcon II Outdoor series printers – Maintenance Manual * Counter Display * Head 3A 00000000Mdot Head 3B 00000000Mdot (10/11) * Counter Display * Head 4A 00000000Mdot Head 4B 00000000Mdot (11/11) AP-74065, Rev. 1.0, 21/11/03...
Page 221: Counter Initialization Menu
Falcon II Outdoor series printers – Maintenance Manual 6.3.2. Counter Initialization Menu This menu initializes the life counters. The parameters that can be initialized in this menu are as follows. Diagnosis item Description Number of prints Initializes the total number of printing counter.
Page 222: Mac Address Write Enable Menu
6.3.3. MAC address write enable menu It could happen that the computer cannot make connection with the Falcon II Outdoor printer. If this is the case, the MAC address of the Falcon II Outdoor printer has probably been set to zero or incorrect.
Page 223 Falcon II Outdoor series printers – Maintenance Manual Step 3 : Press the [F3] key to select the option ‘MAC Address’. Following message will appear on the display. * MAC address * Input Password Step 4 : Press the [F2] key.
Page 224: Adjustments
Falcon II Outdoor series printers – Maintenance Manual 7. ADJUSTMENTS 7.1. INTRODUCTION Adjustments and adjustment procedures required when replacing parts are explained in this chapter. Notes : Refer to “Jig and tool list ". AP-74065, Rev. 1.0, 21/11/03...
Page 225: Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.2. ADJUSTMENT The adjustments required when replacing parts are explained below. When adjusting or replacing maintenance parts shown in the table below, a printing adjustment is required using the auto- diagnostic function on the printer. Refer to the table below while making adjustments.
Page 226 Falcon II Outdoor series printers – Maintenance Manual → Band Feed Correction Band feed correction Menu (X Length) → Top & bottom Top and bottom adjustment adjustment menu Rear sensor position adjustment → P_REAR sensor position adjustment menu → Test print menu...
Page 227 Falcon II Outdoor series printers – Maintenance Manual → Cutter Endurance assembly Cutter endurance operation check menu → Head height Carriage Head height adjustment assembly adjustment Media sensor sensitivity adjustment → Media sensor sensitivity adjustment Continuous printing endurance operation → Head Nozzle Check...
Page 228: Parameter Backup
Falcon II Outdoor series printers – Maintenance Manual 7.3. PARAMETER BACKUP This chapter explains the different types of parameter backup methods. The different backup parameters related to the operation of the printer are recorded on the NVRAM (Flash-ROM or EEPROM) installed on the Mainboard.
Page 229: Procedure For Creating Backup Parameters
Falcon II Outdoor series printers – Maintenance Manual 7.3.2. Procedure for creating backup parameters This section explains the procedure for recording backup parameters from the Mainboard assembly onto a memory card. Use the following procedure to create backup parameters. Important : Before replacing parts, be sure to perform the following operations.
Page 230: Backup Parameter Installation Procedure
Falcon II Outdoor series printers – Maintenance Manual 7.3.3. Backup parameter installation procedure The following is the procedure for installing the backup parameter from the memory card into the new Mainboard assembly. Use the following procedure to install backup parameters.
Page 231: Firmware Installation
Falcon II Outdoor series printers – Maintenance Manual Step 4 : Follow the instructions in "Parameter Update Menu" and refer to the printed adjustment variable to enter following setting value. Head voltage Printing position alignment (Bi-D) CW adjustment Media feed distance...
Page 232: Tools Required For Work
Falcon II Outdoor series printers – Maintenance Manual 7.4.1. Tools required for work The following tools are required to install firmware. Flash memory card or compatible computer Notes : Refer to “Jig and Tool list”. 7.4.2. Installation procedure The procedure for installing firmware is explained below.
Page 233 Falcon II Outdoor series printers – Maintenance Manual (1) When using a flash memory card Step 1 : Remove the memory cover. Step 2 : Install the memory card for the installation of firmware into the memory card connector slot (J104) of the Mainboard assembly.
Page 234 (3) Updating the heater system board (4 heater printers ONLY!). To update the heater system board of a Falcon II Outdoor 4 heater printer, please follow the instructions mentioned below. Important : Before updating the heater system board, make sure you already installed the firmware into the Falcon II Outdoor 4 heater printer.
Page 235 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Press simultaneously the [CANCEL] and the [ENTER] key while turning the printer ON. Step 3 : The display will mention the following message. * User Setting * Rem Update F2 →...
Page 236: Steel Belt Tension Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.5. STEEL BELT TENSION ADJUSTMENT The procedure for adjusting the steel belt tension is explained below. This section explains the procedure for adjusting steel belt tension. When removing/installing the steel belt, adjust its tension.
Page 237 Falcon II Outdoor series printers – Maintenance Manual Step 2 : If the tension of the steel belt is not within the range of regulated values, adjust the steel belt tension screws. 1 = Steel belt 2 = Steel belt tension screw...
Page 238: Pf Deceleration Belt Tension Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.6. PF DECELERATION BELT TENSION ADJUSTMENT The procedure for adjusting the tension of the PF deceleration belt is explained below. When removing the PF motor or removing/installing the PF deceleration belt, adjust the tension of the PF deceleration belt.
Page 239: Head Precision Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.7. HEAD PRECISION ADJUSTMENT This section explains the procedure for adjusting the head angle. When replacing the head assembly, use the following procedure to adjust the head angle and head forward/rear position.
Page 240: Front And Back Of Head Adjustment
Falcon II Outdoor series printers – Maintenance Manual Step 5 : Magnifying by the loupe, move the angle adjustment screw on the head to adjust the head angle until dotted line on printing A becomes straight. Step 6 : If CW is aligned but CCW is not, make adjustments until amount of CW and CCW offset are identical.
Page 241 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Select "Adj:HeadSlant". Step 3 : Print "F and B" pattern. Notes : Before adjusting the head forward/backward, move the head fore/aft adjustment screw until item 3 in following figure reaches 0.5mm. If the adjustment has been made when the screw is too tight, forward/backward adjustment of heads may become misaligned.
Page 242 Falcon II Outdoor series printers – Maintenance Manual Step 5 : Using the colour printed by the reference head as a guide, move the head forward/aft adjustment screw, adjusting the head forward/back position until each of the colour is straight.
Page 243: Repeatability Adjustment
Falcon II Outdoor series printers – Maintenance Manual Notes : Confirmation patterns are printed in the following sequence: 50, 64 inch model: 1A, 1B, 1A, 2A, 1A, 2B, 1A, 3A, 1A, 3B, 1A, 4A, 1A, 4B, 1B, 2A, 1B, 2B, 1B, 3A, 1B, 3B, 1B, 4A, 1B, 4B, 2A, 2B, 2A, 3A, 2A, 3B, 2A, 4A, 2A, 4B, 2B,...
Page 244 Falcon II Outdoor series printers – Maintenance Manual 1 = Reference Notes : For 87-inch specifications, the head 5-A, 5-B, 6-A, 6-B, 7-A, 7-B, 8-A, 8-B are added. Step 7 : Adjust reciprocation per head height. #1: Head height LOW...
Page 245: Cw Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.9. CW ADJUSTMENT Step 1 : Start the self-diagnostic function. Notes : Refer to “Self-Diagnosis Function". Step 2 : Select "Adj:Uni-D". Step 3 : Print CW adjustment pattern. Step 4 : Enlarge using a magnifying glass. Adjust each head until the dotted line on printing A in following figure becomes straight using head 1 as a reference.
Page 246: Cr Deceleration Belt Tension Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.10. CR DECELERATION BELT TENSION ADJUSTMENT This section explains the procedure for adjusting the tension of the CR deceleration belt. When removing/installing the CR deceleration belt, such as when removing the CR motor, adjust the tension of the CR deceleration belt.
Page 247: Cover Sensor Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.11. COVER SENSOR ADJUSTMENT This section explains the procedure for adjusting the cover sensor. When replacing the cover sensor assembly or removing/installing the front cover, use this procedure to adjust the cover sensor.
Page 248 Falcon II Outdoor series printers – Maintenance Manual 1 = Sensor cam 2 = Set screw Step 7 : Use step 5 to check the display on the operation panel once more. AP-74065, Rev. 1.0, 21/11/03...
Page 249: Head Height Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.12. HEAD HEIGHT ADJUSTMENT This section explains the procedure for adjusting the head height. If CR cursor assembly is changed, adjust head height. 7.12.1. Tools required for work The following tools are required when adjusting the head height.
Page 250 Falcon II Outdoor series printers – Maintenance Manual Step 8 : Adjust head U/D eccentric shaft lever so that CR gap adjustment jig can move freely. Step 9 : Perform CR cursor right/left adjustment. 1 = Platen 2 = CR gap check jig...
Page 251: Media Sensor Sensitivity Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.13. MEDIA SENSOR SENSITIVITY ADJUSTMENT This section explains the procedure for adjusting the sensitivity of the media sensor. When replacing the P_EDGE sensor assembly or Mainboard assembly, adjust the media sensor. Notes : Pay attention to the following points when adjusting the media sensor.
Page 252 Falcon II Outdoor series printers – Maintenance Manual Notes : The adjustment values are as follows. HIGH level (with media) A/D value In hexadecimal number : D8 to DF (H) In decimal number : 216 to 223 (H) LOW level (without media) A/D value...
Page 253 Falcon II Outdoor series printers – Maintenance Manual Step 9 : Adjust the P_EDGE sensor control shown in the following figure so that the values displayed in the operation panel become the adjustment value. Control R693: Rough adjustment Control R694: Fine adjustment...
Page 254: Cutter Adjustment
Falcon II Outdoor series printers – Maintenance Manual 7.14. CUTTER ADJUSTMENT This section explains the procedure for adjusting the cutter. When replacing the sub-platen, replacing the solenoid assembly, or removing/installing media guide F, use this procedure to adjust the cutter.
Page 255 Falcon II Outdoor series printers – Maintenance Manual 1 = Cutter holder 2 = Cutter groove of the sub-platen Step 5 : Tighten the screw fixing the cutter holder. Step 6 : Insert paper into unit. Manually place an indentation into paper.
Page 256: Pump Tubing Layout For Pump Assembly
Falcon II Outdoor series printers – Maintenance Manual 7.15. PUMP TUBING LAYOUT FOR PUMP ASSEMBLY 7.15.1. Replacing the pump assembly (Rockhopper 4 heater) (1) For 50 or 64 inch spec Notes : When the pump assembly has been installed to the main body, "pump 1" is the pump on the left and "pump 2"...
Page 257 Falcon II Outdoor series printers – Maintenance Manual Step 5 : Remove the pump assemblies. Step 6 : Reinstall the new pump assemblies. Step 7 : Reconnect the tubes. 50” or 64” Falcon II Outdoor 2 heater 50” or 64” Falcon II Outdoor 4 heater...
Page 258 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Following the instructions in "Self-Diagnosis Functions" to start the equipment up in the self-diagnosis mode and release the head lock. Step 3 : Disconnect the tubes to the heads.
Page 259: Replacing The Pump Assembly (Rockhopper 2 Heater)
Falcon II Outdoor series printers – Maintenance Manual 7.15.2. Replacing the pump assembly (Rockhopper 2 heater) (1) For 50 or 64 inch spec Notes : When the pump assembly has been installed to the main body, "pump 1" is the pump on the left and "pump 2"...
Page 260 Falcon II Outdoor series printers – Maintenance Manual Step 7 : Connect up the tubing in the manner shown in the figure below. 1 = Tube connecting to the waste fluid tube 2 = Tube connecting cap 3 3 = Tube connecting to cap 1 Step 8 : Use a linking tube to connect the new-part pump tube (DF-43951) to the tube connecting cap 2.
Page 261 Falcon II Outdoor series printers – Maintenance Manual Step 10 : Bundle the waste fluid tubes in the large waste fluid tube. 1 = large waste fluid tube Step 11 : Bundle the connectors together in the locking wire saddle.
Page 262 Falcon II Outdoor series printers – Maintenance Manual (2) For 87 inch spec Notes : When the pump assembly has been installed to the main body, the pumps are "pump 1", "pump 2", "pump 3" and "pump 4" in sequence from left to right, viewed from the front.
Page 263 Falcon II Outdoor series printers – Maintenance Manual Step 2 : Connect up the tubing for pump 1 as shown on the figure below. 1 = Tube connecting to waste fluid tube 2 = Tube connecting to cap 1 3 = Tube connecting to cap 4 Step 3 : Connect up the tubing for pump 2 in the manner shown in the figure below.
Page 264 Falcon II Outdoor series printers – Maintenance Manual Step 5 : Connect up the tubing for pump 4 as shown in the figure below. 1 = Tube connecting to waste fluid tube 2 = Tube connecting to cap 5 3 = Tube connecting to cap 8 Step 6 : Insert in the waste fluid tubes from the pumps a piece of 15 cm tube (DF-43951).
Page 265 Falcon II Outdoor series printers – Maintenance Manual 1 = large waste fluid tube Step 10 : Bundle the remaining tubes, cables and connectors together in the manner shown in the figure below. AP-74065, Rev. 1.0, 21/11/03...
Page 266: Maintenance
Falcon II Outdoor series printers – Maintenance Manual 8. MAINTENANCE 8.1. INTRODUCTION This chapter provides information about the periodical services, part life, lubrication/bonding and transport. Important : Before replacing parts, be sure to perform following operations. Turn the machine power OFF.
Page 267: Cleaning
In the periodical services, some service parts may be checked, cleaned or replaced. Caution : There are to parts of periodical service, namely the parts that can be replaced by the end-user and the parts that needs to be done by authorized Mutoh technicians. AP-74065, Rev. 1.0, 21/11/03...
Page 268: Service By End-User
Falcon II Outdoor series printers – Maintenance Manual 8.3.1. Service by end-user Perform periodical inspections according to the table below. N° Part number Quantity Action DF-43637 + DF-43643 Replace the wipers and sponge. DF-43694 + DF-35399 Replace the sponge at the back of the capping station.
Page 269: Part Life Information
Falcon II Outdoor series printers – Maintenance Manual Month N° 8.4. PART LIFE INFORMATION This section shows how to check the life of a service part. To know the life of a service part, check the maintenance counter from the counter display menu in the maintenance mode.
Page 270 Falcon II Outdoor series printers – Maintenance Manual Tweezers Generic product Hexagon wrench (1.5 mm to Generic product For head adjustment, etc. 6.0 mm) Box driver (5.5 mm) Generic product For exchanging the mainboard Box driver (7.0 mm) Generic product For exchanging the power board E ring holder (E-2.5)
Page 271: Lubrication/Bonding
This section covers the lubrication/bonding information. After disassembling/assembling this machine, always perform necessary lubrication/bonding according to the table below. Caution : Do not oil the printer mechanism with oil other than designated by MUTOH. Doing so may damage the parts or shorten the lifetime. Parts...
Page 272 Falcon II Outdoor series printers – Maintenance Manual Head base Head installation board Apply to the screw Kanto Kasei Co., FLOIL G-MK-1 components hole position which Ltd. fastens the shoulder screw Maintenance Maintenance assembly Apply to the gear Kanto Kasei Co.,...
Page 273 Falcon II Outdoor series printers – Maintenance Manual Pump Pump assembly Acetate tape is fixed Not specified Components to the pump assembly tube (prevents dislodging of tube). Others Locations where sharp Acetate tape is fixed Not specified edges are likely to occur...
Page 274: Transportation Of Machine
Falcon II Outdoor series printers – Maintenance Manual 8.7. TRANSPORTATION OF MACHINE This section explains transferring and transporting the printer. When you transport the printer, the printer should be repackaged using the original box and packing materials, to protect it from vibration or impact.
Page 275 Falcon II Outdoor series printers – Maintenance Manual Notes : Refer to the User’s Guide. Step 11 : Package the machine (2) Task after transportation Step 1 : Unpack, assemble, and install the machine. Step 2 : Make the machine ready for operation.
Page 276: Troubleshooting
Falcon II Outdoor series printers – Maintenance Manual 9. TROUBLESHOOTING 9.1. INTRODUCTION This chapter explains the procedures for troubleshooting this product. When the product indicates a failure and an error message is also displayed on the control panel, refer to "Troubleshooting procedures when a message has been displayed"...
Page 277: Operating Condition Display
Falcon II Outdoor series printers – Maintenance Manual 9.2.1. Operating condition display This chapter explains the messages displayed, the items to be confirmed and the remedy. Message Phenomenon Check point Action Refer to Cover Open The front cover is (1) Check if the •...
Page 278 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (4) Make sure the • Securely connect transmission the transmission Mainboard photosensor photosensor assembly, cables at the lever cables to HDD_Extension motor have been Mainboard board assembly, securely installed.
Page 279: Message Type Errors
Falcon II Outdoor series printers – Maintenance Manual 9.2.2. Message type errors The following explains the messages, items to be confirmed and remedies to take when message type errors occur while the product is operating. Message type errors are displayed when trouble occurs during operation.
Page 280 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (6) The CR board • Replace the CR assembly may be board assembly. CR board damaged. assembly. (7) The Mainboard • Replace the → Replacing the assembly may be...
Page 281 Falcon II Outdoor series printers – Maintenance Manual → Please refer to (5) Check the up OK : and down The cutter’s the User’s Guide operation of the service life is → Cutter solenoid via reached or it is adjustment “Life/Cutter”...
Page 282 Falcon II Outdoor series printers – Maintenance Manual → Replacing the been set to the up (2) Check the •Redo the position. P_REAR sensor connections of Mainboard assembly for the Mainboard assembly, contact condition. assembly HDD_Extension connectors J128 board assembly, and J129.
Page 283 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (2) Check the ink • Redo the ID sensor connections of the JUNCTION board connector for the following assembly. contact conditions. connectors : • Junction board : J401 – J418 •...
Page 284 Falcon II Outdoor series printers – Maintenance Manual (Warning The service life of (1) Check if the • When a message Head Life) the print head will message is still is displayed : refer soon be reached. displayed after to step (2)
Page 285 Falcon II Outdoor series printers – Maintenance Manual (2) Check the • Replace the operation of the waste box sensor waste box sensor assembly. assembly via “Sensor/Waste Bin” of the self- diagnostic function. → Replacing the (3) Check the •Check if the...
Page 286: Heating System Error
Falcon II Outdoor series printers – Maintenance Manual 9.2.3. Heating system error The following explains the messages, items to be confirmed and remedies to take when errors handling heating system occur while the product is operating. Heating system errors are displayed when communication trouble occurs between the heater strips and this product.
Page 287 Falcon II Outdoor series printers – Maintenance Manual Notes : Check if the connectors are properly connected to the power board. Check if the sensors are connected onto the right connector. AP-74065, Rev. 1.0, 21/11/03...
Page 288: Data Error
Falcon II Outdoor series printers – Maintenance Manual 9.2.4. Data error The following explains the messages, items to be confirmed and remedies to take when data errors occur while the product is operating. Data errors are displayed when data communication trouble occurs between the computer and this product.
Page 289: Command Errors
Falcon II Outdoor series printers – Maintenance Manual 9.2.5. Command errors The following explains the messages, items to be confirmed and remedies to take when command errors occur while the product is operating. Command errors are displayed when trouble occurs during analysis of the command data that is sent to this product from the computer.
Page 290: Errors Requiring Restart
Falcon II Outdoor series printers – Maintenance Manual 9.2.6. Errors requiring restart The following explains the messages, items to be confirmed and remedies to take when errors requiring restart occur while the product is operating. Errors requiring restart are displayed when trouble critical to the operation of this product occurs.
Page 291 Falcon II Outdoor series printers – Maintenance Manual → Replacing the E 016 error Interruption (1) Check the AC • Replace CPU Err [00] exception error: power source and Mainboard Mainboard Trouble occurred in the printer assembly assembly, the interrupt process...
Page 292 Falcon II Outdoor series printers – Maintenance Manual E 016 error Calculation overflow CPU Err [12] exception errors: overflows occurred. E 016 error Trap exception CPU Err [13] errors : trap occurred E 016 error Floating point CPU Err [15]...
Page 293 Falcon II Outdoor series printers – Maintenance Manual → Encoder Menu E069 error Timeout occurred (3) Check Paper feed on paper travel (X- “Encoder:PF” timeout axis) during under operation. “Test:Encoder” of Displayed when the self-diagnosis pressure roller has function. not reached the commanded position.
Page 294 Falcon II Outdoor series printers – Maintenance Manual → Replacing the E 070 Error Time out occurred in (3) Check if “CR • Check he CR Timeout the head travel (Y- Motor Error” connections of the Mainboard axis) during occurs by setting...
Page 295 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (5) Check the • Replace the “Encoder:CR” via Mainboard CR motor “Test/Encoder” of assembly assembly. the self-diagnostic Make sure that the → Replacing the functions. connections of the CR board...
Page 296 Falcon II Outdoor series printers – Maintenance Manual → Sensor Menu E 074 Error Trouble occurred in (1) Check the • Make sure that Cover the cover sensor. cover sensor via the connection of “Test/Sensor” of the cover sensor the self-diagnostic assembly is good.
Page 297 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (5) The Mainboard • Replace the assembly may Mainboard Mainboard have a problem assembly assembly, • Reset the head HDD_Extension error board assembly, HEAD_DRV board assembly and cooling fan assembly.
Page 298 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (2) The Mainboard • Replace the assembly may Mainboard Mainboard have a problem assembly assembly, HDD_Extension board assembly, HEAD_DRV board assembly and cooling fan assembly. E 078 Error Trouble occurred in (1) Make sure that •Redo the...
Page 299 Falcon II Outdoor series printers – Maintenance Manual → Replacing the E 080 Error Trouble occurred in (1) Check the • Replace the Lever Sensor the lever sensor. operation of the transmission transmission transmission photosensor at the photosensor. photosensor for lever.
Page 300 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (3) Is the sensor • Clean the sensor element of the element using transmission transmission cotton swabs. photosensor. photosensor at the cap contaminated? (4) Is the • Securely connect →...
Page 301 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (5) Make sure that • Replace the the connections of SLIDE motor SLIDE motor the SLIDE motor assembly for the assembly (wiper assembly for the wiper SLIDE. arm). WIPER slide are good.
Page 302: Troubleshooting Procedures When Errors Are Not Displayed
Falcon II Outdoor series printers – Maintenance Manual 9.3. TROUBLESHOOTING PROCEDURES WHEN ERRORS ARE NOT DISPLAYED The following explains the messages, items to be confirmed and remedies to take when error messages are not displayed 9.3.1. Problems relating to initial operation This chapter explains the messages displayed, the items to be confirmed and the remedy.
Page 303 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide LCD failure (no display / garbled (1) Check if the • The internal display) DIMM (optional programs cannot be memory) is started without the installed. DIMM installed in the product. Make...
Page 304 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (2) Make sure that •Redo the the connections of connections of the Mainboard the panel cable following assembly, connectors at the connectors. HDD_Extension panel unit assembly • Mainboard : J105...
Page 305 Falcon II Outdoor series printers – Maintenance Manual → Replacing the CR Ink is not supplied when ink (1) Make sure that • Redo the replenishment is complete. the connections of connections of the board assembly. the head cable head cables to the connectors at the connectors.
Page 306 Falcon II Outdoor series printers – Maintenance Manual Operation does not take place “TEST:Sensor” of sensor assembly. cooling fan even if the front cover is closed. the self-diagnostic assembly.→ function. Replace the cover R sensor assembly and the cover L sensor assembly.
Page 307 Falcon II Outdoor series printers – Maintenance Manual Key inputs via operation panel (1) Check the • Replace the are disabled. operation panel operation panel cover for breakage cover. and contamination. (2) Make sure that • Check the → Replacing the...
Page 308: Problems Relating To Paper Feed
Falcon II Outdoor series printers – Maintenance Manual 9.3.2. Problems relating to paper feed Phenomenon Check point Action Refer to → Replacing the The paper comes off at paper (1) Check if the • Check if the set initialization or during the...
Page 309 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide (7) Check the • Replace the scrollers for bends. scrollers. AP-74065, Rev. 1.0, 21/11/03...
Page 310: Problems Relating To The Printing Operation
Falcon II Outdoor series printers – Maintenance Manual 9.3.3. Problems relating to the printing operation Phenomenon Check point Action Refer to → Firmware Continuous printing cannot be (1) The program • Upgrade the performed. ROM may have firmware version. installation.
Page 311 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide (2) Repeat head • If the condition is cleaning several not restored by times. performing the cleaning operation, leave the product for several hours then recheck it. Cleaning does not fix problems (1) Check the use •...
Page 312 Falcon II Outdoor series printers – Maintenance Manual → Replacing the I/H (8) Check if the • If “Near End” or remaining amount of “Ink End” is not (inkholder) ink in the cartridge displayed when the assembly. is sufficient. remaining amount of...
Page 313 Falcon II Outdoor series printers – Maintenance Manual → Replacing the CR (8) The CR board • Replace the CR assembly may have board assembly. board assembly a problem. → Replacing the (9) The HEAD_DRV • Replace the board may be HEAD_DRV board.
Page 314 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (6) The Mainboard • Replace the assembly may have Mainboard Mainboard a problem. assembly. assembly, HDD_Extension board assembly, HEAD_DRV board assembly and cooling fan assembly Light and slade printing occurs.
Page 315 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (6) If the paper in • Make sure the concern is roll scroller receivers scroller R assembly. paper, check if the are installed in the → Replacing the scroller is rotating correct position.
Page 316 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (14) The head • Replace the assembly may be damaged head print head assembly damaged. assembly. and head tape power cable. (15) The ink tube • Replace the ink →...
Page 317 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (6) Check the head • Replace the assembly for damaged head print head assembly breakage. assembly and head tape power cable. (7) The CR board • Replace the CR →...
Page 318 Falcon II Outdoor series printers – Maintenance Manual → Replacing the T (5) Check the T • Clean the T fence fence for • If contaminants fence contamination. cannot be cleaned up by cleaning, replace the T fence. (6) Make sure that •...
Page 319 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (12) The ink tube • Replace the ink may be damaged. tube. steel bearer, tube guide, CR tape power cable and ink tube. → Replacing the CR (13) The CR board •...
Page 320 Falcon II Outdoor series printers – Maintenance Manual → Steel belt tension (2) Check if the • Adjust the steel tension of the steel belt tension. adjustment belt is adjusted correctly. (3) Check the T • Clean the T fence →...
Page 321 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide (5) Check the • If the surrounding A : Paper discharging direction rotation of the area of the pressure pressure roller with roller is the pressure arm at contaminated by the raised position.
Page 322 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide (2) Check the • If the surrounding rotation of the area of the pressure pressure roller with roller is the pressure arm at contaminated by the raised position. paper dust and...
Page 323: Problems Relating To Noise
Falcon II Outdoor series printers – Maintenance Manual 9.3.4. Problems relating to noise Phenomenon Check point Action Refer to → Replacing the There is noise when the paper is (1) Check the • Remove loaded. surroundings of the obstructions and...
Page 324 Falcon II Outdoor series printers – Maintenance Manual → Replacing the CR (3) Check if rattles • Clean the dust are heard when the from the carriage cursor assembly carriage is moving bearings and roller from side to side. guide. When the...
Page 325 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide. (3) Check the grid • If foreign materials roller for rugged such as paper dust movement. Also, and waste paper are check the rotary found on the grid movement for rollers, remove it irregularities.
Page 326: Problems Relating To The Paper Cutting Operation
Falcon II Outdoor series printers – Maintenance Manual 9.3.5. Problems relating to the paper cutting operation Phenomenon Check point Action Refer to → User’s Guide The cutting operation is not (1) Check the • Change the performing correctly. operation panel and setting.
Page 327 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide a) The solenoid OK : moves up and The cutter’s service → Cutter adjustment down: life has exceeded or check the cutter’s the cutter is down position damaged. Replace relative to the cutter the cutter.
Page 328 Falcon II Outdoor series printers – Maintenance Manual → Replacing the CR (3) Check the CR • Check the cables for skewed connections of the board assembly insertion. following connectors. • CR board : J235 • CR board : J201- J216 •...
Page 329 Falcon II Outdoor series printers – Maintenance Manual → User’s Guide (2) Has the cutter • Reset the cutter cap been securely cap securely. installed? (3) Check if the • Reinstall the cutter cutter moves up and spring. down smoothly.
Page 330: Problems Relating To Online And Functions
Falcon II Outdoor series printers – Maintenance Manual 9.3.6. Problems relating to online and functions Phenomenon Check point Action Refer to → User’s Guide Online has not been properly (1) Check the • Change the established by Centronics. centronics settings setting.
Page 331 Falcon II Outdoor series printers – Maintenance Manual Other functions are not a problem. assembly Mainboard performing correctly. assembly, HDD_Extension board assembly, HEAD_DRV board assembly and cooling fan assembly → CW adjustment The printing position has been (1) Check if CW •...
Page 332 Falcon II Outdoor series printers – Maintenance Manual → Replacing the (3) Check the • Make sure that the “Encoder:PF” via connections of Mainboard “Test:Encoder” of Mainboard assembly, the self-diagnostic assembly connector HDD_Extension function J132 are good. board assembly, • Replace the T HEAD_DRV board fence.
Page 333: Other Problems
Falcon II Outdoor series printers – Maintenance Manual 9.3.7. Other problems Phenomenon Check point Action Refer to → Parameter A hang up occurs (1) The internal • Check the process operation of operation again backup the Mainboard after initializing assembly may be parameters and re- malfunctioning.
Page 334: Appendix
Falcon II Outdoor series printers – Maintenance Manual 10. APPENDIX 10.1. INTRODUCTION This chapter provides referential information such as service data and exploded views. 10.2. WIRING DIAGRAM FALCON II OUTDOOR 2H AP-74065, Rev. 1.0, 21/11/03...
Page 335 Falcon II Outdoor series printers – Maintenance Manual Service part Service diagram Spec. (inch) Remarks Mainboard 50” EY-80100M Mainboard 64” EY-80110M Mainboard 87” EY-80120M Power Supply DE-35473 Mounting MK-51600 --> DF- 44060 EY-80206 Power Supply Cable MK-51580 Power Inlet MC-7002...
Page 336: Wiring Diagram Falcon Ii Outdoor 4H
Falcon II Outdoor series printers – Maintenance Manual 10.3. WIRING DIAGRAM FALCON II OUTDOOR 4H Service part Service diagram Spec. (inch) Remarks Mainboard 50” EY-80100M Mainboard 64” EY-80110M Mainboard 87” EY-80120M Power Supply DE-35473 Mounting MK-51600 --> DF- 44060 EY-80206 Post fixer C RH VU 64"...
Page 337 Falcon II Outdoor series printers – Maintenance Manual Fixer B1 RH VU 50" EY-80348 Fixer B2 RH VU 50" EY-80349 Post fixer C RH VU 87" EY-80353 Heater A RH VU 87" EY-80355 Dryer D1 RH VU 87" EY-80356 Dryer D2 RH VU 87"...
Page 338: Falcon Ii Outdoor : Service Parts List/Exploded Views/Configuration Diagrams
Falcon II Outdoor series printers – Maintenance Manual 10.4. FALCON II OUTDOOR : SERVICE PARTS LIST/EXPLODED VIEWS/CONFIGURATION DIAGRAMS This section includes the service parts list, exploded views of respective units and configuration diagrams. Notes : For the latest ‘exploded views’ and ‘part description’, please refer to the spare part lists of the printer.
Page 339: Cartridge Components
Falcon II Outdoor series printers – Maintenance Manual DF-42663 Driver Cooling Fan Cable 1 (I-69) DF-44060 DC Cable Assy (I-72) EY-80203 (I-2003) PCB Powerdistribut. Board RH2 MC-7002 (I-2002) Powerinlet EMI Filter 15geeg3e MK-51585 AC Cable 1 50 MK-51586 (I-2007) AC Cable 1 64...
Page 340: Cover Components
Falcon II Outdoor series printers – Maintenance Manual DF-42479 (G-22) SC Cable M Assy DF-42480 (G-23) SC Cable Y Assy DF-42481 (G-24) SC Cable Lc Assy DF-42482 (G-25) SC Cable Lm Assy DF-42483 (G-26) SC Cable O Assy DF-42484 (G-27)
Page 341: Cursor Components
Falcon II Outdoor series printers – Maintenance Manual MK-51613 (J-2005) Fan Extens cable 16 MK-51619 (J-2005) Fan Extens cable 16 MK-51618 (J-2006) Fan Extens cable 26 MK-51614 (J-2006) Fan Extens cable 26 MK-51620 (J-2006) Fan Extens cable 26 10.4.4. Cursor Components...
Page 342: Cr Driving Components
Falcon II Outdoor series printers – Maintenance Manual 10.4.5. CR Driving components Service part Service diagram F2O – 2 heater F2O – 4 heater DE-49777 O-ring Large E-GP1574P (B-56) CR HP Sensor Lever Sensor TB-40058 (B-36) T-fence Spring DF-42128 O-ring Coupling...
Page 343: Maintenance Components
Falcon II Outdoor series printers – Maintenance Manual DF-43935 (B-79/B-80) Ink Tube (50, 64 & 87) DF-42564 (B-116) Steel Belt 50 DF-42874 (B-116) Steel Belt 64 DF-42566 (B-116) Steel Belt 87 DF-43437 (B-147) TR Connector DF-43621 (B-162) CR Speed Reduction Belt...
Page 344: Pf Driving Components
Falcon II Outdoor series printers – Maintenance Manual MY-80627 Maint. Station Assy RH 4 Heads MY-80628 Maint. Station Assy RH 8 Heads MY-80622 Cap assy 4 heads MY-80623 Cap assy 8 heads 10.4.7. PF Driving Components Service part Service diagram F2O –...
Page 345: Paper Guide Front Components
Falcon II Outdoor series printers – Maintenance Manual EY-25582 Power Supply 5V/24V (A-2010) EY-80201 PCB Contr. Board Heat Syst RH2 (A-2009) EY-80202 PCB Powerboard Heat Syst RH2 (A-2003) EY-80204 PCB contr. Board Syst RH2 EY-80205 PCB Powerboard Heat Syst RH2...
Page 346: Paper Guide Rear Components
Falcon II Outdoor series printers – Maintenance Manual EY-80216 Heat Strip Assy front 1 RH 64 EY-80226 Heat Strip Assy front 1 RH 87 EY-80237 Heat Strip Assy front 2 RH 50 EY-80217 Heat Strip Assy front 2 RH 64...
Page 347: Pump Components
Falcon II Outdoor series printers – Maintenance Manual 10.4.12. Pump Components Service part Service diagram F2O – 2 heater F2O – 4 heater MY-21735 Pump Assy 50 - 64 MY-11641 Pump Assy 87 DE-35385 Pump Motor Assy DF-43437 TR Connector...
Page 348: Take-Up
Falcon II Outdoor series printers – Maintenance Manual 10.4.15. Take-up Service part Service diagram F2O – 2 heater F2O – 4 heater MY-42936 Pressure arm take-up (N-16 / N-18) WN-4L940 (N32) Geared motor WN-4L487 (N-47) Limiter gear MY-80745 (N-48) Mini keeper assy...
Page 349: Print Platform
Service part Service diagram F2O – 2 heater F2O – 4 heater AP-51210 EPDM Insulation Tape 25mm 4mm EY-80338 Fixer B1 RH VU 64" EY-80339 Fixer B2 RH VU 64" EY-80348 Fixer B1 RH VU 50" EY-80349 Fixer B2 RH VU 50" EY-80358 Fixer B1 RH VU 87"...

MUTOH Falcon II Outdoor Maintenance Manual

1 Safety Instructions

2 Product Overview

3 Specifications

4 Parts Replacement

5 Self-Diagnosis Function

6 Maintenance Mode

7 Adjustments

8 Maintenance

9 Troubleshooting

10 Appendix

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Maintenance Manual

Troubleshooting

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Summary of Contents for MUTOH Falcon II Outdoor