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Falcon II Outdoor
MUTOH Falcon II Outdoor Manuals
Manuals and User Guides for MUTOH Falcon II Outdoor. We have
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MUTOH Falcon II Outdoor manual available for free PDF download: Maintenance Manual
MUTOH Falcon II Outdoor Maintenance Manual (349 pages)
Eco-Solvent Plus
Brand:
MUTOH
| Category:
Printer
| Size: 10.29 MB
Table of Contents
Maintenance Manual
1
Copyright Notice
2
Important Notice
3
Table of Contents
4
1 Safety Instructions
11
Introduction
11
Warnings, Cautions and Note
11
Important Safety Instructions
11
Warning
11
Caution
12
Warning Labels
13
Handling the Operation Procedure Labels
13
Locations and Types of Operation Procedure Labels
13
Falcon II Outdoor Series Printers – Maintenance Manual
14
Operation Procedure Labels
16
2 Product Overview
17
Introduction
17
Features
17
Part Names and Functions
18
Front
18
Back
19
Operation Panel
20
Printer Status
21
Normal
21
Setup Menu Display
22
Self-Diagnosis Function Display
22
Maintenance Mode Display
22
Selecting Language
22
Position and Function of the Heating Elements
24
Falcon II Outdoor 2 Heater Printers
24
Falcon II Outdoor 4 Heater Printers
24
Or 4 Heater
25
3 Specifications
26
Introduction
26
Product Specifications
26
Interface Specifications
28
Centronics Bidirection Parallel Interface:ieee1284)
28
Network Interface (Optional) Specifications
29
Installation
30
Conditions of the Installation Environment
30
4 Parts Replacement
32
Introduction
32
Removing the Cover
33
Removing the I/H Cover
34
Removing Side Cover R
35
Removing Side Cover L
38
Removing the
41
Removing the Carriage Cover
43
Removing the Panel Unit Assembly
44
Removing the y Rail Cover
46
Removing Front Paper Guide
48
Removing Rear Paper Guide
50
Removing the Head Cover
52
Removing the Maintenance Cover
54
Replacement of the Heater Element
55
Falcon II Outdoor 2 Heaters : Heater Elements
55
Falcon II Outdoor 4 Heaters : Heater Elements
58
Replacing Board Bases
67
Replacing the Mainboard Assembly, Hdd_Extension Board Assembly, HEAD_DRV Board Assembly, Pci_Linux Board Assembly and Cooling Fan Assembly
67
Replacing the Power Source Board Assembly
72
Replacing the Inlet Assembly, Inlet Board Assembly and Lever Foot SW Cable Assembly
74
Replacing the JUNCTION Board Assembly
75
Replacing the PF Actuator
76
Replacing the PF Motor Assembly
76
Replacing the PF_ENC Assembly and PF Scale Assembly
78
Replacing the PF Deceleration Pulley Assembly
80
Replacing the PF Deceleration Belt
81
Replacing the P_REAR_R Sensor Assembly and P_REAR_L Sensor Assembly
82
Replacing the Suction Fan Assembly
83
Replacing the Lever Motor Assembly and the Arm Motor Installation Board
84
Replacing the Transmission Photosensor
86
Replacing the Flushing Box Assembly
89
Replacing the CR Actuator
90
Replacing the CR Motor Assembly
90
Replacing the Steel Belt
91
Replacing the SLIDE Motor Assembly, HD_SLIDE Sensor Assembly, and Slide Motor Installation Board
93
Replacing the T Fence
95
Replacing the CR Slave Pulley Assembly
98
Replacing the CR Actuator Pulley and the CR Deceleration Belt
99
Replacing the Steel Bearer, Tube Guide, CR Tape Power Cable and Ink Tube
100
Replace the Cover R Sensor Assembly and the Cover L Sensor Assembly
103
Replacing the Cursor
105
Replacing the Cutter Holder, Cutter Spring, Cutter Cap, Solenoid Assembly and Solenoid Spring
105
Replacing the Print Head Assembly and Head Tape Power Cable
108
Replacing the H Ink Tube, Tube Branch and Damper Assembly
110
Replacing the CR Board Assembly
112
Replacing the CR_ENC Assembly
114
Replacing the P_EDGE Sensor Assembly
115
Replacing the CR Cursor Assembly
116
Replacing the Cursor Roller Assembly
118
Replacing the Maintenance Area
122
Replacing the Maintenance Assembly
122
Replacing the Cleaner
126
Replacing the SLIDE Motor Assembly (Wiper Arm)
127
Replacing the Transmission Photosensor (Wiper Home Position and Maintenance Home Position)
128
Replacing the Pump Area
129
Replacing the Pump Assembly
129
Replacing the Pump Assembly
131
Replacing the Pump Motor Assembly
132
Replacing the Cartridge Area
133
Replacing the I/H (Ink Holder) Assembly
133
Replacing Supports and Scroller
137
Replacing the Waste Fluid Bottle Assembly (Falcon II Outdoor 2H)
137
Replacing the Waste Fluid Bottle Assembly (Falcon II Outdoor 4H)
138
Replacing the Waste Bottle Box Sensor Assembly (F2O 2H)
139
Replacing the Waste Bottle Box Sensor Assembly (F2O 4H)
141
Replacing the Scroller R Assembly
143
Replacing the Scroller L Assembly
145
5 Self-Diagnosis Function
147
Introduction
147
Preparation
147
Preparations on Machine
147
Starting up
148
Operations in Self-Diagnosis Mode
149
Operating Self-Diagnosis Mode
149
Diagnosis Items in Self-Diagnosis Menu
151
Test / Inspection Menu
152
Memory Size Menu
153
Version Menu
154
Operation Panel Menu
155
Sensor Menu
156
Encoder Menu
158
Fan Menu
159
History Menu
160
Head Signal Menu
162
Adjustment Menu
163
Skew Check Menu
164
Head Rank Input Menu
165
Head Nozzle Check Menu
167
Head Slant Check Menu
169
Repeatability Adjustment Menu
173
CW Adjustment Menu
174
Band Feed Correction Menu (X Length)
175
Top & Bottom Adjustment Menu
177
P_REAR Sensor Position Adjustment Menu
179
Test Print Menu
181
Head Wash Menu
182
Software Counter Initialization Menu
184
Feed Pitch Check Menu
185
Fill Printing Menu
186
Purge Menu
187
Sample Printing Menu
188
Parameter Menu
189
Parameter Initialization Menu
189
Parameter Update Menu
190
Endurance Running Menu
197
CR Motor Endurance Menu
198
PF Motor Endurance Menu
199
Cutter Endurance Menu
200
Head Up/Down Endurance Menu
202
Head Lock Endurance Menu
203
Pump Endurance Menu
204
Lever Motor Endurance Menu
205
Sequential Printing Endurance Menu
206
General Endurance Menu
208
Endurance Running Check Menu
210
Head Lock Menu
211
Heater System Menu
212
Heater Status Menu
212
Heater Temperature Menu
212
Heater Test 30 Menu
213
Heater Test 50 Menu
213
Heater Test Max Menu
213
Heater Version Menu
214
Heater Adjust Menu
214
Eco Prepare Menu
214
Machine Size Select Menu
215
6 Maintenance Mode
216
Introduction
216
Operating Maintenance Mode
216
Starting up Maintenance Mode
216
Operating Maintenance Mode
217
Maintenance Menu
218
Counter Display Menu
218
Counter Initialization Menu
221
MAC Address Write Enable Menu
222
7 Adjustments
224
Introduction
224
Adjustment
225
Parameter Backup
228
Tools Required for Work
228
Procedure for Creating Backup Parameters
229
Backup Parameter Installation Procedure
230
Firmware Installation
231
Tools Required for Work
232
Installation Procedure
232
Steel Belt Tension Adjustment
236
Tools Required for Work
236
PF Deceleration Belt Tension Adjustment
238
Tools Required for Work
238
Adjustment Procedure
238
Head Precision Adjustment
239
Head Angle Adjustment
239
Front and Back of Head Adjustment
240
Repeatability Adjustment
243
CW Adjustment
245
CR Deceleration Belt Tension Adjustment
246
Tools Required for Work
246
Adjustment Procedure
246
Cover Sensor Adjustment
247
Head Height Adjustment
249
Tools Required for Work
249
Adjustment Procedure
249
Media Sensor Sensitivity Adjustment
251
Tools Required for Work
251
Adjustment Procedure
251
Cutter Adjustment
254
Pump Tubing Layout for Pump Assembly
256
Replacing the Pump Assembly (Rockhopper 4 Heater)
256
Replacing the Pump Assembly (Rockhopper 2 Heater)
259
8 Maintenance
266
Introduction
266
Cleaning
267
Periodical Services
267
Service by End-User
268
Service by Authorised Mutoh Technician
268
Part Life Information
269
Jig and Tool List
269
Required Tools
269
Lubrication/Bonding
271
Transportation of Machine
274
9 Troubleshooting
276
Introduction
276
Troubleshooting Procedures When a Message Has Been Displayed
276
Operating Condition Display
277
Message Type Errors
279
Heating System Error
286
Data Error
288
Command Errors
289
Errors Requiring Restart
290
Troubleshooting Procedures When Errors Are Not Displayed
302
Problems Relating to Initial Operation
302
Problems Relating to Paper Feed
308
Problems Relating to the Printing Operation
310
Problems Relating to Noise
323
Problems Relating to the Paper Cutting Operation
326
Problems Relating to Online and Functions
330
Other Problems
333
10 Appendix
334
Introduction
334
Wiring Diagram Falcon II Outdoor 2H
334
Wiring Diagram Falcon II Outdoor 4H
336
Falcon II Outdoor : Service Parts List/Exploded Views/Configuration Diagrams
338
Board Components
338
Cartridge Components
339
Cover Components
340
Cursor Components
341
CR Driving Components
342
Maintenance Components
343
PF Driving Components
344
Paper Guide Front Components
345
Paper Guide Rear Components
346
Panel Components
346
Leg Section
346
Pump Components
347
Scroller L Components
347
Scroller R Components
347
Take-Up
348
Fan Part Plate PCB
348
Print Platform
349
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