General Information ..................................................................................................................................... 1-1

Think Safety First......................................................................................................................................... 1-1

2 - Specifications

Torque Specifications .................................................................................................................................. 2-1

Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series) ....................................................... 2-2

Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners) .......................................................... 2-3

Other Torque Specifications ........................................................................................................................ 2-4

Equivalents & Conversions.......................................................................................................................... 2-5

Decimal & Millimeter Equivalents .......................................................................................................... 2-5

U.S. to Metric Conversions ................................................................................................................... 2-6

GrandStand Specifications .......................................................................................................................... 2-7

GrandStand Specifications cont. ........................................................................................................... 2-8

3 - Chassis

Caster Wheel Assembly Replacement ........................................................................................................ 3-1

Caster Wheel Assembly Removal ......................................................................................................... 3-1

Caster Wheel Assembly Installation ...................................................................................................... 3-4

Fuel Tank Assembly Replacement ............................................................................................................ 3-10

Fuel Tank Assembly Removal ............................................................................................................. 3-10

Fuel Tank Assembly Installation ...........................................................................................................3-11

Platform & Cushion Assembly Replacement ............................................................................................. 3-13

Platform & Cushion Assembly Removal ............................................................................................. 3-13

Platform & Cushion Assembly Installation .......................................................................................... 3-15

Engine Base Replacement ........................................................................................................................ 3-21

Engine Base Removal ........................................................................................................................ 3-21

Engine Base Installation ..................................................................................................................... 3-32

4 - Controls

LH Motion Control Lever Replacement ....................................................................................................... 4-1

LH Motion Control Lever Removal ........................................................................................................ 4-1

LH Motion Control Lever Installation ..................................................................................................... 4-2

RH Motion Control Lever Replacement ....................................................................................................... 4-4

RH Motion Control Lever Removal ....................................................................................................... 4-4

RH Motion Control Lever Installation .................................................................................................... 4-7

Motion Control Cable Replacement........................................................................................................... 4-12

Motion Control Cable Removal ........................................................................................................... 4-12

Motion Control Cable Installation ........................................................................................................ 4-13

Parking Brake Replacement ...................................................................................................................... 4-15

Parking Brake Removal ...................................................................................................................... 4-15

Parking Brake Installation ................................................................................................................... 4-16

Height-of-Cut (HOC) Handle Assembly Replacement ............................................................................... 4-19

HOC Handle Assembly Removal ........................................................................................................ 4-19

HOC Handle Assembly Installation ..................................................................................................... 4-21

Choke Cable Replacement........................................................................................................................ 4-24

Choke Cable Removal ........................................................................................................................ 4-24

Choke Cable Installation ..................................................................................................................... 4-26

Throttle Cable Replacement ...................................................................................................................... 4-28

Throttle Cable Removal ...................................................................................................................... 4-28

Throttle Cable Installation ................................................................................................................... 4-30

36" & 40" Toro GrandStand Service Manual