Toro groundsmaster 455-D Manuals

Manuals and User Guides for Toro groundsmaster 455-D. We have 6 Toro groundsmaster 455-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro groundsmaster 455-D Service Manual (254 pages)

Brand: Toro | Category: Lawn Mower | Size: 6.68 MB

Table of Contents

3
- Service Manual
  1
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
- Chapter 2 - Product Records and Manuals
  
  9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
- Chapter 3 - Peugeot XUD9 Diesel Engine
  
  20
- Chapter 6 - Axles and Brakes
  
  20
  - Introduction
    20
  - Identification and Specifications
    21
    
    Tightening Torques
    28
  - Special Tools
    29
  - Adjustments
    35
  - Troubleshooting
    36
  - Testing and Inspection
    45
  - Fuel System Service
    51
  - Timing Belt Replacement
    54
  - Injection Pump Timing
    58
  - Preparation for Engine Repair
    60
  - Engine Removal and Installation
    61
    
    Installing the Engine
    62
  - Engine Overhaul
    63
    
    Cylinder Head Installation
    74
    
    Valve Clearance Adjustment
    75
Chapter 4 Hydraulic System

81
- Chapter 8 - Cutting Unit
  
  81
  - General Information
    81
    
    General Information
    83
    
    Two (2) Wheel Drive
    85
  - Hydraulic Schematics
    85
    
    Four (4) Wheel Drive
    86
    
    Hydraulic Flow Diagrams
    87
    
    Hydraulic Pressure Test Kit
    91
    
    Special Tools
    91
    
    Machine Travels in One Direction Only
    93
    
    System Operates Hot
    93
    
    Troubleshooting
    93
    
    Machine will Not Travel in Either Direction
    94
    
    Traction Response Is Sluggish
    94
    
    Four Wheel Drive Does Not Disengage
    95
    
    Four Wheel Drive Does Not Engage
    95
    
    Cutting Unit(S) Do Not Lift or Lift too Slowly
    96
    
    Cutting Unit(S) Drop from Raised Position with Lift Valve in Centered Position
    97
    
    Cutting Units will Not Drop or Follow Ground Contours
    97
    
    Cutting Unit(S) Lower or Raise too Quickly
    98
    
    Steering Loss
    98
    
    Testing
    99
    
    Test No. 1: Checking Traction Circuit Working Pressure or Relief Pressure
    100
    
    Test No. 2: Checking Counterbalance Pressure
    101
    
    Test No. 3: Checking Wing Deck Counterbalance Pressure
    102
    
    Test No. 4: Checking Steering Circuit Working Pressure or Relief Pressure
    103
    
    Test No. 5: Checking Lift Circuit Working Pressure or Relief Pressure
    104
    
    Test No. 6: Checking Charge Pressure
    105
    
    Adjustments
    106
    
    Traction Pump Neutral Adjustment
    106
    
    Removing Hydraulic System Components
    107
    
    Repairs
    107
    
    Traction Pump Shaft Seal Replacement
    108
    
    Traction Pump Trunnion Seal Replacement
    109
    
    Traction Pump Check and High Pressure Relief Valves
    110
    
    Traction Pump Charge Pressure Relief Valve
    111
    
    Disassembly of Traction Pump
    112
    
    Assembly of Traction Pump
    114
    
    Front Traction Motor Repairs
    124
    
    Rear Axle 4Wd Motor Repairs
    130
    
    Lift Valve Repairs
    132
    
    Steering Control Unit Repairs
    134
Chapter 5 Electrical System

145
- Wiring Schematics
  146
  - Engine Crank and Start Circuit
    150
  - Engine Run Circuit
    151
  - Engine Run and Mowing Circuits
    152
- Special Tools
  153
- Troubleshooting
  155
  - Starting Problems
    155
  - General Run and Transport Problems
    158
  - Cutting Operation Problems
    160
  - Verify Interlock Operation
    163
- Testing
  164
  - Ignition Key Switch
    164
  - Seat Switch, Relay and Time Delay Capacitor
    165
  - Traction (Neutral) Switch
    166
  - Axle Hi/Low Switch
    167
  - PTO Switch
    168
  - Start, Cutting Unit, Time Delay and High Temp. Relays
    169
  - Glow Relay and Glow Plugs
    170
- Injection Pump (ETR) Solenoid
  171
- Gauges and Indicator Lights
  172
  - High Temperature Shut-Down Switch
    173
  - Temperature Gauge Sender
    173
  - Engine Oil Pressure Switch
    174
- Fuel Gauge Sender
  174
- 4WD Solenoid
  175
- Wing Switch
  175
- Battery Service
  177
  - Fuses
    178
  - Traction (Neutral) Switch Replacement
    179
- Repairs
  177
- 4WD Solenoid Coil Replacement
  180
  - Axle Hi/Low Switch Replacment
    180
- Wing Switch Replacement
  181
Chapter 6 Axles and Brakes

183
- Specifications
  184
- General Information
  185
- Special Tools
  186
- Adjustments
  188
  - Brake Adjustment
    188
  - Rear Axle Toe-In Adjustment
    188
  - Transaxle Shift Linkage Adjustment
    189
- Repairs
  190
- Wheel Bearing Service
  190
- Front Axle Removal and Disassembly
  192
- Transaxle Service
  194
- Rear 4WD Axle Service
  196
Chapter 7 Pto System (Power Take-Off)

207
- Special Tools
  208
- Specifications
  208
- Adjustments
  209
  - PTO Belt Adjustment
    209
  - PTO Clutch Adjustment
    210
- Repairs
  211
  - PTO Belt Replacement
    211
  - Engine Coupling Service
    213
- PTO Clutch Removal and Installation
  214
- Lower Pulley and Bearing Service
  216
- PTO Shaft and Bearing Service
  217
- Driveshaft Removal and Installation
  218
- Driveshaft Universal Joint Replacement
  219
- PTO Clutch Service
  220
Chapter 8 Cutting Unit

221
- Specifications
  222
- General Information
  223
- Adjustments
  224
  - Height of Cut Adjustment
    224
  - Safety Door Adjustment
    226
  - Blade Adjustment
    227
  - Belt Tension Adjustment
    228
  - Wing Deck Clutch Adjustment
    228
- Repairs
  229
  - Separating Cutting Unit from Traction Unit
    229
  - Mounting Cutting Unit to Traction Unit
    230
  - Drive Belt Replacement
    231
  - Belt Routing
    232
  - Front Castor Arm Bushing Service
    233
  - Castor Wheel and Bearing Service
    234
  - Blade Removal and Installation
    235
- Inspecting and Sharpening Blade
  236
  - Blade Spindle Service
    237
- Gearbox Removal and Installation
  240
  - Gearbox Repair
    242
- Deck Clutch Service
  245
- Wing Pivot Arm Installation and Ball Joint Service
  246

Toro groundsmaster 455-D Operator's Manual (53 pages)

traction unit and cutting unit

Brand: Toro | Category: Lawn Mower | Size: 2.4 MB

While Operating
3
Safety and Instruction Decals
5
Specifications
9
Cutting Unit
10
Optional Equipment
10
Before Operating
11
Checking the Engine Oil
11
Checking the Cooling System
11
Filling the Fuel Tank
11
Checking the Front Axle Oil Level
13
Checking the Tire Pressure
14
Checking the Torque of the Wheel Nuts or Bolts
14
Checking the Lubricant in the Gear Box
14
Adjusting the Height-Of-Cut
15
Safety Doors
16
Operation
16
Key Switch
17
Throttle Control
17
Coolant Temperature Gauge
17
Fuel Gauge
17
Brake Pedals
18
Traction Pedal
18
Starting and Stopping
19
Priming the Fuel System
19
Steering Wheel Tilt Lever
19
Transport Latches
19
Hour Meter
19
Checking the Interlock System
20
Operating Characteristics
20
Warning System
20
Operating Tips
21
Pushing or Towing Traction Unit
21
After Operating
22
Recommended Maintenance Schedule
23
Daily Maintenance Checklist
24
Notation for Areas of Concern
24
Service Interval Charts
25
Lubricating the Machine
26
Servicing the Air Cleaner
30
Checking the Air Cleaner
30
Servicing the Engine Oil and Filter
31
Servicing the Fuel System
31
Draining the Fuel Tank
31
Servicing the Engine Cooling System
32
Changing the Hydraulic Oil
33
Replacing the Hydraulic Filter
34
Checking the Hydraulic Lines and Hoses
34
Adjusting the Traction Drive for Neutral
35
Changing the Bidirectional Clutch Lubricant
36
Adjusting Rear Wheel Toe-In
37
Adjusting the Service Brakes
37
Adjusting the PTO Belt
37
Servicing the Battery
38
Adjusting the Clutch
38
Servicing the Fuses
38
Removing the Cutting Unit
40
Installing the Cutting Unit
40
Alternate Method
40
Adjusting the Blade
41
Adjusting the Belt Tension
42
Replacing the Drive Belts
42
Servicing the Front Bushings in the Castor Arms
44
Servicing Castor Wheels and Bearings
44
Removing and Installing the Blade
45
Inspecting and Sharpening the Blade
45
Preparing for Seasonal Storage
46
Traction Unit
46
Electrical Schematic
49

Toro groundsmaster 455-D Operator's Manual (37 pages)

Traction Unit & Cutting Unit

Brand: Toro | Category: Lawn Mower | Size: 1.6 MB

Identification and Ordering
2
Model and Serial Number
2
Optional Spark Arrester
2
Table of Contents
3
Safety Instructions
3
Before Operating
3
Maintenance
5
Sound Pressure Level
5
Sound Power Level
5
Vibration Level
5
Safety and Instruction Decals
6
Specifications
8
Loose Parts Chart
9
Check Engine Oil
9
Check Cooling System
9
Hood Latch
9
Fill Fuel Tank
10
Check Hydraulic Circuit Oil
10
Check Front Axle Oil Level
11
Check Rear Axle Lubricant
11
Check Bidirectional Clutch Lubricant
12
Check Tire Pressure
12
Check Torque of Wheel Nuts or Bolts
12
Know Your Controls
13
Cutting Unit Engagement Switch
13
Glow Plug Indicator
13
Key Switch
13
Axle Shift Lever
14
Brake Pedals
14
Parking Brake Latch
14
Transport Latches
14
Operating
15
Starting and Stopping
15
Priming Fuel System
15
Checking Interlock System
15
Operating Characteristics
16
Familiarization
16
Warning System
16
Mowing
16
Operating Tips
17
Service Interval Chart
18
Lubrication
19
Greasing
19
Maintenance Schedule
22
Minimum Recommended Maintenance Intervals
22
Air Cleaner Maintenance
23
Servicing Air Cleaner
23
Washing Method
23
Compressed Air Method
23
Engine Maintenance
24
Engine Oil and Filter
24
Fuel System
24
Fuel Tank
24
Engine Cooling System
25
Engine Fan Belt
25
Engine Timing Belt
25
Removing Debris
25
Hydraulic Maintenance
26
Changing Hydraulic Oil
26
Replacing Hydraulic Filter
26
Checking Hydraulic Lines and Hoses
27
Hydraulic System Test Ports
27
Traction Forward Circuit
27
Traction Reverse Circuit
27
Adjusting Traction Drive for Neutral
28
Hydraulic Schematic
29
Axle Maintenance
30
Changing Front Axle Lubricant
30
Changing Bidirectional Clutch Lubricant
30
Changing Rear Axle Lubricant
30
Brake Maintenance
31
Rear Wheel Toe-In
31
Adjusting Service Brakes
31
P.T.O. Maintenance
32
Adjusting P.T.O. Belt
32
Adjusting Clutch
32
Electrical Maintenance
33
Battery Care
33
Fuses
33
Electrical Schematic
34
Preparation for Seasonal Storage
35

Toro groundsmaster 455-D Operator's Manual (46 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 3.2 MB

Table of Contents
2
Safety
3
Sound & Vibration Levels
5
Symbol Glossary
6
Specifications
9
Before Operating
11
Check the Engine Oil
11
Check the Cooling System
11
Fill the Fuel Tank
11
Check the Hydraulic Circuit Oil
12
Check the Front Axle Oil Level
13
Check the Rear Axle Lubricant
14
(Model 30455 Only)
14
Check Bi-Directional Clutch Lubricant
14
Check Tire Pressure
15
Check the Torque of Wheel Nuts or Bolts
15
Check the Lubricant in the Gear Box
15
Adjusting the Height of Cut
15
Safety Doors
17
Controls
18
Operating
20
Starting and Stopping
20
Priming the Fuel System
20
Checking the Interlock System
20
Operating Characteristics
21
Operating Tips
22
Maintenance
23
Minimum Recommended Maintenance Intervals
23
Greasing
25
General Air Cleaner Maintenance
28
Servicing the Air Cleaner
28
Engine Oil and Filter
29
Fuel System
29
Engine Cooling System
30
Engine Timing Belt
31
Changing Hydraulic Oil
31
Replacing the Hydraulic Filter
32
Checking Hydraulic Lines and Hoses
33
Hydraulic System Test Ports
33
Adjusting the Traction Drive for Neutral
34
Changing Front Axle Lubricant
34
Changing Rear Axle Lubricant
35
(Model 30455 Only)
35
Changing Bi-Directional Clutch Lubricant (Model 30455 Only)
35
Rear Wheel Toe in
35
Adjusting Service Brakes
36
Adjusting Pro Belt
36
Adjusting the Clutch
37
Battery Care
37
Fuses
37
General Maintenance
38
Cutting Unit Maintenance
39
Separating the Cutting Unit from the Traction Unit
39
Mounting the Cutting Unit to the Traction Unit
39
Safety Door Adjustment
40
Blade Adjustment
40
Adjusting Belt Tension
42
Replacing Drive Belts
42
Servicing Front Bushings in Castor Arms
43
Servicing Castor Wheels and Bearings
43
Blade Removal and Installation
45
Inspecting and Sharpening the Blade
45

Toro groundsmaster 455-D Operator's Manual (35 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 1.91 MB

Table of Contents
2
Introduction
3
Safety
4
- Sound & Vibration Levels
  6
- Vibration Level
  6
Symbol Glossary
7
Specifications
10
Before Operating
12
- Check the Engine Oil
  12
- Check the Cooling System
  12
- Fill the Fuel Tank
  12
- Check Hydraulic Circuit Oil
  13
- Check the Front Axle Oil Level
  14
- Check the Rear Axle Lubricant
  14
- Check Bi-Directional Clutch Lubricant
  15
- Check Tire Pressure
  15
- Check the Torque of Wheel Nuts or Bolts
  15
Controls
16
Operation
18
- Starting and Stopping
  18
- Priming the Fuel System
  18
- Checking the Interlock System
  18
- Operating Characteristics
  19
- Operating Tips
  20
Maintenance
21
Greasing (Fig. 18-26)
22
Minimum Recommended Maintenance Intervals
24
General Air Cleaner Maintenance
25
Servicing the Air Cleaner
25
Engine Oil and Filter
26
Fuel System
26
Engine Cooling System
27
Engine Fan Belt
28
Engine Timing Belt
28
Changing Hydraulic Oil
28
Replacing the Hydraulic Filter
29
Checking Hydraulic Lines and Hoses
29
Hydraulic System Test Ports
30
Adjusting the Traction Drive for Neutral
30
Changing Front Axle Lubricant
31
Changing Rear Axle Lubricant
31
Changing Bi-Directional Clutch Lubricant
32
Rear Wheel Toe in
32
Adjusting Service Brakes
32
Adjusting the PTO Belt
33
Adjusting the Clutch
33
Battery Care
34
Fuses
34
Preparation for Seasonal Storage
34
Cutting Unit
35

Toro groundsmaster 455-D Operator's Manual (36 pages)

Brand: Toro | Category: Lawn Mower | Size: 1.96 MB

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Toro groundsmaster 455-D Manuals

Toro groundsmaster 455-D Service Manual (254 pages)

Table of Contents

Table of Contents

Chapter 1 - Safety

Chapter 2 - Product Records and Manuals

Chapter 3 - Peugeot XUD9 Diesel Engine

Chapter 6 - Axles and Brakes

Chapter 4 Hydraulic System

Chapter 8 - Cutting Unit

Chapter 5 Electrical System

Chapter 6 Axles and Brakes

Chapter 7 Pto System (Power Take-Off)

Chapter 8 Cutting Unit

Toro groundsmaster 455-D Operator's Manual (53 pages)

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Toro groundsmaster 455-D Operator's Manual (37 pages)

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Toro groundsmaster 455-D Operator's Manual (46 pages)

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Toro groundsmaster 455-D Operator's Manual (35 pages)

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Toro groundsmaster 455-D Operator's Manual (36 pages)

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