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5A-262 Automatic Transmission:
4-5 Clutch Piston Travel Measurement
Reference: "4-5 Clutch Drum Assembly Assemble".
Special tool
J 45200 Dial Indicator Set
1. Rotate the transaxle assembly so the torque
converter housing side is facing up.
2. Using the case as a holding fixture, install the front
differential transfer drive gear assembly (14) into the
output gear bore.
3. Install the 4-5 clutch assembly (15) onto the front
differential transfer drive gear (14), with the clutch
plates facing up.
4. Install the J 45200 on the 4-5 clutch drum.
5. Align the dial indicator pointer on the piston and set
the dial indicator to zero.
6. Apply air pressure to the fluid passage (1) in the end
of the 4-5 clutch drum shaft, and record the
measurement. Refer to "Transmission Clearance
Specifications", 4-5 Clutch Piston Stroke to
determine the correct backing plate.
7. If the measurement is out of specifications replace
the backing plate with the correct thickness.
Refer to "Transmission Clearance Specifications",
available 4-5 clutch backing plates (567) thickness.
8. Remove the 4-5 clutch drum assembly and the front
differential transfer drive gear assembly from the
case.
Reference: "4-5 Clutch Assembly Installation".
Output Gear Assembly Installation
Reference: "Transmission Case Inspection".
Reference: "Front Differential Bearing Race and
Selective Shim Installation".
Reference: "Manual Shift Shaft Seal and Bearing
Installation".
Reference: "Front Wheel Drive Shaft Oil Seal
Installation".
Reference: "Front Differential Carrier Seal Installation".
1. Rotate the transmission case so that the I.D. tag is
facing up.
2. Install the output gear assembly (12) into the
transmission case assembly.
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Troubleshooting
