Suzuki XL7 2007 Service Manual page 1658

5A-248 Automatic Transmission:
15. Install a rear internal gear flange retaining ring (548).
16. Install the rear internal gear flange (547) in the rear
internal gear (536).
17. Install the other rear internal gear flange retaining
ring (548).
18. If the rear sun gear bushing is not within
specifications or any of the above conditions are
found, replace the rear sun gear.
19. Clean the front carrier assembly (542) and air dry.
Ensure to remove all solvent in the pinion gears.
20. Inspect the front carrier assembly pinion teeth for the
following conditions:
– Chips
– Cracks
– Excessive wear
– Metal debris embedded in teeth
21. Inspect for missing washers on both sides of the
pinion gears.
22. Inspect the front carrier bushing for scoring or
excessive wear.
23. Using J 45185 and a micrometer measure the front
carrier bushing inner diameter (A). Measure in three
locations and take the average.
Specification
Front carrier bushing: 30.056-30.132 mm (1.183-
1.186 in)
24. If the front carrier bushing is not within specifications
or any of the above conditions are found, replace the
front carrier assembly.
25. Clean the front sun gear (544) and air dry.
26. Inspect the front sun gear teeth for the following
conditions:
– Chips
– Cracks
– Excessive wear
– Metal debris embedded in teeth
27. Inspect the rear sun gear teeth for the following:
– Chips
– Cracks
– Excessive wear
– Metal debris embedded in teeth
28. Inspect the front sun gear shaft for excessive wear or
scoring at the front carrier assembly bushing area.
29. Using J 45185 and a micrometer measure the
bushing inner diameter (A). Measure in three
locations and take the average.
Specification
Front sun gear bushing: 22.200-22.276 mm
(0.874-0.877 in)
30. If the front sun gear bushings are not within
specifications or any of the above conditions are
found, replace the front sun gear.