MUTOH Kona 1650 Cutting Plotter Manuals

Manuals and User Guides for MUTOH Kona 1650 Cutting Plotter. We have 2 MUTOH Kona 1650 Cutting Plotter manuals available for free PDF download: User Manual, Service Manual

MUTOH Kona 1650 User Manual (218 pages)

Cutting Plotters

Brand: MUTOH | Category: Plotter | Size: 10.1 MB

Table of Contents

5
Chapter 1 Regulations and Safety Information

11
- Compliance with the Following Regulations
  12
- Warnings, Cautions and Notes
  12
- Important Notes
  13
- Safety Labels
  14
- Chapter 2 Product Overview
  17
- Dimensions Machine
  18
- Installation Environment Requirements
  18
  - Power Supply
    18
  - Ambient Conditions
    18
  - Room Conditions
    19
- Part Names and Functions
  20
Chapter 3 Basics

21
- Un)Install USB Drivers
  23
  - Install USB Drivers
    23
  - Check COM Port Used
    29
    
    For Windows XP Users
    29
    
    For Windows Vista and 7 Users
    30
  - Uninstall/Update USB Drivers
    31
- Power on / off the Cutter
  32
  - Powering on
    32
  - Powering off
    32
- Installing Firmware
  33
  - Normal Procedure
    33
  - Recovery Procedure
    35
    
    Reinstalling the FW Via the PC
    35
    
    Recovery Procedure Via the Cutserver
    37
- Installing and Replacing Tools
  40
  - Installing Tools
    40
    
    On the First Location (Head Assembly)
    40
    
    On the Second Location (Kona Apparel Only)
    41
    
    Replace Cutter Blade
    42
    
    Standard Knife Holder
    42
    
    Knife Holder with Nonius
    43
    
    Replace Sheet-Off Blade
    44
    
    Replace Cutting Mat
    45
- Setting the Correct Knife Depth
  46
- Handling and Storing Media
  50
  - Handling Media
    50
  - Precautions on Storing Media
    50
- Loading Media
  51
  - Media Width
    51
  - Pressure Roller Positioning
    51
    
    Possibility 1
    52
    
    Possibility 2
    52
    
    Possibility 3
    53
    
    Possibility 4
    54
    
    Configuration to Start from
    55
    
    Loading Sheet Media
    55
    
    Media Loading Procedure
    55
    
    Configuration to Start from
    59
    
    Loading a Roll of Media Using the Media Support Rollers
    59
    
    Media Loading Procedure
    60
    
    Configuration to Start from
    64
    
    Loading a Roll of Pre-Printed Media Using the Roll-Off System
    64
    
    Media Loading Procedure
    65
- Loading Curled Media
  69
- Pausing the Current Job
  73
- Remaining Time
  74
Chapter 4 Operation Panel

75
- Explaining the Different Buttons
  77
  - Main Menu
    77
  - Settings or Actions Menu
    78
  - Adjust Value Menu
    79
- Menu Overview
  80
  - Settings 1/3
    80
  - Settings 1/3
    83
    
    Tool
    83
    
    Epos
    98
    
    Load Mode
    104
    
    Load Length
    106
    
    Sheetoff
    107
    
    Cut through
    108
    
    Smoothing
    110
    
    Resolution
    111
    
    Auto Shuffle
    112
    
    Job Focus
    112
    
    Origin
    113
  - Settings
    114
    
    Page Mode
    114
    
    Protocol
    115
    
    Diagnostics
    116
    
    Language
    116
    
    Screen
    117
    
    Information
    118
    
    User
    119
  - Actions 1/2
    120
    
    Jogging
    120
    
    Origin
    121
    
    Cut through - Trim Poster
    122
  - Contour Cut
    124
  - Tool Load
    132
  - Sheetoff
    133
  - Actions 2/2
    137
  - Copies
    137
  - EPOS Read
    138
Chapter 5 Finetuning Your Cutter

139
- Knife Types
  140
- Kona / Kona Apparel Calibration
  141
  - Knife Settings
    141
  - EPOS Test Cuts
    142
    
    EPOS Alignment Test
    142
    
    EPOS Alignment Verification
    142
  - XY-Distance Accuracy
    143
    
    EPOS Readout
    143
Chapter 6 Contour Cutting

145
- Introduction
  146
- Different Alignment Methods
  147
- Which Alignment Method to Use
  148
  - Automatic Alignment Method
    148
    
    Multi Frame Alignment Method
    148
    
    Single Frame Alignment Method
    148
  - Manual Alignment Method
    150
    
    Multi Frame Alignment Method
    150
    
    Single Frame Alignment Method
    150
- Bounding Box Details
  152
  - Hints, Tips and Recommendations
    152
  - Bounding Box Specifications
    153
    
    For Automatic Alignment Type 1
    153
    
    For Automatic Alignment Type 2
    154
    
    For Automatic Alignment Type 3
    156
- Scanning Routing of Bounding Box
  158
Chapter 7 Through Cutting

161
- Introduction
  162
- Setting up Your Kona / Kona Apparel Cutting Plotter
  163
  - Tools Necessary on a Kona
    163
  - Tools Necessary on a Kona Apparel
    163
  - Toolswap Settings
    164
    
    Through Cut Settings
    165
  - Through Cutting Workflow
    167
    
    Basically, 4 Cut through Parameters Are Required
    167
    
    Cut the Vectors in Following Order
    167
    
    Cut through Specifications
    167
  - Poster Trimming Workflow
    168
Chapter 8 Maintenance

171
- Cleaning and Daily Maintenance
  172
  - Cleaning the Grit Roll
    172
  - Cleaning the Cutting Plotter
    173
  - Cleaning the Cutter Blade
    174
    
    Knife Holder with Nonius
    174
    
    Standard Knife Holder
    174
  - Cleaning the Touch Screen
    175
Chapter 9 Troubleshooting

177
- Day-To-Day Use Issues
  179
- Error Messages
  192
- Chapter 10 Consumables
  209
- Knife Holder and Blades
  209
  - Knife Holder Without Depth Change Indication
    209
  - Knife Holder with Depth Change Indication
    210
- Pens
  210
- Cutting Mat
  211
- Sheet off Blades
  211

MUTOH Kona 1650 Service Manual (146 pages)

For machine versions: A1, A2, A3 and A4

Brand: MUTOH | Category: Plotter | Size: 19.97 MB

Table of Contents
5
Chapter 1 Regulations and Safety Information

9
Warnings, Cautions and Notes

10
Compliance with the Following Regulations

10
Important Notes

11
Safety Labels

12
Chapter 2 Product Overview

13
Dimensions Machine

14
Installation Environment Requirements

14
- Power Supply
  14
- Ambient Conditions
  14
- Room Conditions
  15
Part Names and Functions

16
Overview Operation Panel

17
- Main Menu
  17
- Settings or Actions Menu
  18
- Settings or Actions Menu
  19
- Adjust Value Menu
  19
Menu Overview

20
- User Mode
  20
- Diagnostics Mode 1 and 2
  21
- Diagnostics Mode 1 and 2
  23
Machine Version

24
Chapter 3 Part Replacement

25
Cover Removal

27
- Side Covers
  28
- Y-Rail Cover
  29
- Penhead Cover
  30
- Front Platen
  31
- Rear Platen
  32
X-Motor and Drive Belt

33
Y-Motor Assembly

35
- Exploded View
  35
- Y-Motor
  36
- Y-Drive Pulley and Speed Reduction Belt
  38
- Y-Return Pulley
  39
Penhead Assembly

40
- Exploded View
  40
- Penhead FFC (Flexible Flat Cable)
  41
- Penhead Assembly
  44
- Penhead Drive Belt
  47
- Sheet-Off Mechanism
  49
- EPOS Sensor Block
  50
- Y-Origin Flex PCB
  52
Grit Shaft

53
- Exploded View
  53
- Grit Shaft and Support Rollers
  54
Pressure Roller Assembly

59
- Exploded View
  59
- Pressure Roller
  60
- Pressure Roller Assembly
  61
Cutting Mat

66
Electronics

67
- Mainboard
  67
- And y Motor Fuse
  74
- Penhead PCB
  75
- Power Supply
  78
- Touchscreen
  80
- Sensors
  81
- Vacuum Fans
  83
Chapter 4 Adjustments and Calibrations

85
Mechanical Adjustments

86
- Drive Belt Tension
  86
- Y Drive Belt Tension
  87
- Penhead Drive Belt Tension
  88
- Pressure Roller Pressure
  90
- Sheeting-Off Knife Position
  91
- YZ Measurement
  93
Software and Drivers

94
- Download Latest Software and Drivers
  94
- Firmware Installation
  94
- How to Uninstall the USB Drivers
  96
- How to Install the USB Drivers
  97
- USB Icon
  97
Parameters

98
- Backup Parameters of Machine
  98
- Restore Parameters of Machine
  99
Mutoh Cutserver Tests

100
- Tracking Test
  100
- XY-Distance Accuracy Test
  102
EPOS Calibration

103
- Diagnostics Mode
  105
Chapter 5 Diagnostics Mode

105
Introduction

106
How to Start up in Diagnostics Mode 1 and 2

106
- Diagnostics 1
  106
- Diagnostics 2
  107
Menu Overview

108
- Connection
  109
- Encoder
  110
- PWM Test
  111
- Defaults
  112
- Accuracy
  113
- YZ Profile
  114
- Tool Force
  115
- Actuators
  115
- Sensors
  116
- Aging
  117
- Screen
  119
Chapter 6 Troubleshooting

121
Troubleshooting When no Error Is Displayed

122
- General Troubleshooting
  122
- Recoverable Error Messages with no Error ID Number
  126
Troubleshooting When an Error Is Displayed

128
- Errors with Error Number (ID 1009-6115)
  128
- Contourcutting Errors and Warnings (ID 6201-6271)
  131
- MGL Errors (ID 4000-5000)
  138
- Brevid_Error_Hw_Revision (6110-6120)
  139
- Fpga Errors (6140 - 6150)
  140
- Ram Errors
  141
- Other Errors
  142
- Pressure Roller Assembly Replacement
  144

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MUTOH Kona 1650 Cutting Plotter Manuals

MUTOH Kona 1650 User Manual (218 pages)

Table of Contents

Table of Contents

Chapter 1 Regulations and Safety Information

Chapter 3 Basics

Chapter 4 Operation Panel

Chapter 5 Finetuning Your Cutter

Chapter 6 Contour Cutting

Chapter 7 Through Cutting

Chapter 8 Maintenance

Chapter 9 Troubleshooting

MUTOH Kona 1650 Service Manual (146 pages)

Table of Contents

Chapter 1 Regulations and Safety Information

Warnings, Cautions and Notes

Compliance with the Following Regulations

Important Notes

Safety Labels

Chapter 2 Product Overview

Dimensions Machine

Installation Environment Requirements

Part Names and Functions

Overview Operation Panel

Menu Overview

Machine Version

Chapter 3 Part Replacement

Cover Removal

X-Motor and Drive Belt

Y-Motor Assembly

Penhead Assembly

Grit Shaft

Pressure Roller Assembly

Cutting Mat

Electronics

Chapter 4 Adjustments and Calibrations

Mechanical Adjustments

Software and Drivers

Parameters

Mutoh Cutserver Tests

EPOS Calibration

Chapter 5 Diagnostics Mode

Introduction

How to Start up in Diagnostics Mode 1 and 2

Menu Overview

Chapter 6 Troubleshooting

Troubleshooting When no Error Is Displayed

Troubleshooting When an Error Is Displayed

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