Fuel Pump Assembly Removal And Installation - Suzuki GRAND VITARA Owner's Manual

1G-20 Fuel System:

Fuel Pump Assembly Removal and Installation

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service: " in order to reduce the risk or fire
and personal injury.
Removal
1) Remove fuel tank from vehicle Refer to "Fuel Tank
Removal and Installation: ".
2) Disconnect fuel feed pipe (1) and fuel return pipe (3)
from fuel pump assembly (2) referring to "Fuel Hose
Disconnecting and Reconnecting: ".
2
3) Disconnect fuel suction hose (2) referring to "Fuel
Hose Disconnecting and Reconnecting: ".
4) Remove fuel pump assembly (1) from fuel tank.
2
Installation
S5JB0A1706019
1) Clean mating surfaces of fuel pump assembly (1)
2) Put plate (2) on fuel pump assembly (1) by matching
3
1
I5JB0A171024-01
3) Install new gasket (2) and fuel pump assembly (1)
1
I5JB0A170005-01
4) Connect fuel feed pipe (1) (pipe joint) and fuel return
5) Install fuel tank to vehicle. Refer to "Fuel Tank
CAUTION
!
When connecting joint, clean outside surface
of pipe where joint is to be inserted, push
joint into pipe till joint lock clicks and check
to ensure that pipes are connected securely,
or fuel leak may occur.
and fuel tank.
the protrusion of fuel pump assembly (3) to plate
hole (4) as shown.
4
2
with plate (3) to fuel tank (4).
Tightening torque
Fuel pump assembly bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
(a)
pipe (3) (pipe joint) to fuel pump assembly (2).
2
Removal and Installation: ".
3
1
I5JB0A171025-01
3
1
2
4
I3RM0A170023-01
3
1
I5JB0A171024-01