Suzuki GRAND VITARA Owner's Manual page 417

Grand vitara
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Installation
1) Install clutch cover and clutch disk referring to
"Clutch Cover, Clutch Disc and Flywheel Removal
and Installation: in Section 5C", if removed.
2) Install engine with engine front mounting bracket to
engine front mounting. For tightening torque,
referring to "Engine Mountings Components: For J20
Engine", if removed.
3) Connect transmission from engine referring to
"Manual Transmission Assembly Dismounting and
Remounting: in Section 5B" or "Automatic
Transmission Unit Components: in Section 5A", if
removed.
4) Lift engine with transmission, front suspension frame
and engine rear mounting member into engine
compartment with jack.
CAUTION
!
Before lifting engine, to avoid damage to A/C
compressor and P/S pump, make clearance
by rising them.
5) Tighten engine rear mounting member bolt referring
to "Engine Mountings Components: For J20 Engine".
6) Carry out Step 5) to 19) of "Installation" under "Front
Suspension Frame, Stabilizer Bar and/or Bushings
Removal and Installation: in Section 2B" in order to
lift engine with front suspension frame.
7) Remove engine jack.
8) Install front and rear propeller shafts referring to
"Propeller Shaft Removal and Installation: in Section
3D".
9) Install exhaust No.1, No.2 and center pipes referring
to "Exhaust System Components: in Section 1K".
10) Install A/C compressor to its bracket (if equipped)
referring to "Compressor Assembly Removal and
Installation for J20 Engine Model: in Section 7B".
11) Install P/S pump to its bracket referring to "P/S Pump
Removal and Installation for J20 Engine Model: in
Section 6C".
12) Return disconnected hoses, cables and electric wire
noting the followings.
• Tighten nuts to specified torque.
Tightening torque
Starting motor terminal nut: 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Generator terminal nut: 7 N·m (0.7 kgf-m, 5.0 lb-
ft)
Engine Mechanical: For J20 Engine 1D-83
13) Install water pump and generator drive belt referring
to "Water Pump and Generator Drive Belt Removal
and Installation (For J20 Engine): in Section 1J".
14) Adjust water pump and generator drive belt tension
referring to "Water Pump and Generator Drive Belt
On-Vehicle Inspection (For J20 Engine): in Section
1J".
15) Install air cleaner assembly referring to "Air Cleaner
Assembly Removal and Installation: For J20
Engine".
16) Check all removed parts are back in place.
17) For A/T model, adjust select cable referring to
"Select Cable Adjustment: in Section 5A".
18) Refill cooling system with coolant referring to
"Cooling System Flush and Refill: in Section 1F".
19) Refill engine with engine oil referring to "Engine Oil
and Filter Change: in Section 0B".
20) Bleed air from clutch system referring to "Air
Bleeding of Brake System: in Section 4A" for air
bleeding procedure.
21) Install engine hood after disconnecting windshield
washer hose.
22) Connect negative cable at battery.
23) With engine OFF, turn ignition switch to ON position
and check for fuel leakage.
24) Start engine and check coolant, oil and exhaust gas
leakage at each connection.

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