Engine Assembly Removal And Installation - Suzuki GRAND VITARA Owner's Manual

Engine Assembly Removal and Installation

Removal
1) Relieve fuel pressure according to "Fuel Pressure
Relief Procedure: in Section 1G".
2) Disconnect negative cable at battery.
3) Drain engine oil referring to "Engine Oil and Filter
Change: in Section 0B".
4) Drain transmission oil referring to "Manual
Transmission Oil Change: in Section 5B".
5) Drain A/T fluid referring to "A/T Fluid Change: in
Section 5A".
6) Drain coolant referring to "Cooling System Draining:
in Section 1F".
7) Remove Air cleaner case referring to "Air Cleaner
Assembly Removal and Installation: For J20
Engine".
8) Remove water pump and generator drive belt
referring to "Water Pump and Generator Drive Belt
Removal and Installation (For J20 Engine): in
Section 1J".
9) Disconnect the following electric wires:
• MAP sensor (1)
• ECT sensor (2)
• EGR valve (3)
• CMP sensor (4)
• EVAP canister purge valve (5)
• Ignition coil assembly (6)
• Injectors (7)
• HO2S (8)
• A/F sensor (9)
• Engine oil pressure switch (10)
• CKP sensor (11)
• Back up light switch (For M/T model) (12)
• Generator (13)
• Starting motor (14)
• Ground terminal
• Magnet clutch switch of A/C compressor (if
equipped) (15)
• P/S pump (16)
• Electric throttle body (17)
• Transfer actuator (18)
• Center differential switch (19)
• 4L/N switch (20)
• Each wire harness clamps
• Input shaft speed sensor (For A/T model) (26)
• Output shaft speed sensor (For A/T model) (27)
• Solenoid valve (For A/T model) (28)
• Transmission range sensor (For A/T model) (29)
10) Disconnect the following hoses:
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• Brake booster hose (21) from intake manifold
• Radiator inlet and outlet hoses (22) from each
pipe
• Heater inlet and outlet hoses (23) from each pipe
• Fuel hoses (24) from fuel pipes
• Purge hose (25) from purge valve
• Clutch oil pipe from transmission front case (For
M/T model)
• A/T fluid cooler hoses from radiator (For A/T
model)
11) Disconnect A/T select cable from A/T (For A/T
model).
21
14
1
5
17
Engine Mechanical: For J20 Engine 1D-81
19
20
18
26
29
3 4
2
11
23
22
16
13
7
27
28
8
12
10
9
25
24
6
15
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