Suzuki GRAND VITARA Owner's Manual page 371

4) Install valve spring seat to cylinder head.
5) Install new valve stem seal (1) to valve guide.
After applying engine oil to seal and spindle of
special tool (Valve guide installer handle), fit oil seal
to spindle, and then install seal to valve guide by
pushing special tool by hand.
After installing, check to be sure that seal is properly
fixed to valve guide.
Special tool
(A): 09917–98221
(B): 09916–58210
NOTE
• Do not reuse seal once disassembled. Be
sure to install new seal.
• When installing, never tap or hit special
tool with a hammer or else. Install seal to
guide only by pushing special tool by
hand. Tapping or hitting special tool may
cause damage to seal.
6) Install valve to valve guide.
Before installing valve to valve guide, apply engine
oil to stem seal, valve guide bore and valve stem.
Engine Mechanical: For M16A Engine with VVT 1D-37
7) Install valve spring and spring retainer.
Each valve spring has top end (large-pitch end (1))
and bottom end (small-pitch end (2)). Be sure to
position spring in place with its bottom end (small-
pitch end) facing the bottom (valve spring seat side).
A: Valve spring retainer side
8) Using special tools (Valve lifter), compress valve
spring and fit two valve cotters (1) into groove in
valve stem.
NOTE
When compressing the valve spring, be
carefully to free from damage in inside face
of tappet installing hole.
Special tool
(A): 09916–14510
(B): 09916–14521
(C): 09916–84511
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9) Install intake manifold referring to "Intake Manifold
Removal and Installation: For M16A Engine with
VVT".
10) Install fuel injectors referring to "Fuel Injector
Removal and Installation: in Section 1G".
11) Install exhaust manifold referring to "Exhaust
Manifold Removal and Installation (For M16 Engine
Model): in Section 1K".
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B: Valve spring seat side
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