Maintenance Inspection Report - Genie S-60 Service Manual

Third Edition • First Printing
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
· Make copies of this report to use for
each inspection.
· Select the appropriate checklist(s) for
the type of inspection to be
performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Six Month or 500 hour
Inspection:
Annual or 1000 hour
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
section 4 to learn how to perform
these inspections.
· If any inspection receives an "N", tag
and remove the machine from
service, repair and re-inspect it. After
repair, place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Comments
Part No. 65196

Maintenance Inspection Report

Checklist A
A-1 Manuals
A-2 Decals and placards
A-3 Damage and loose or
missing parts
A-4 Engine oil level
A-5 Engine coolant-
Liquid cooled models
A-6 Fuel leaks
A-7 Hydraulic oil level
A-8 Hydraulic leaks
A-9 Tire pressure
A-10 Oscillate axle
A-11 Platform and
ground controls
A-12 Auxiliary power
A-13 Tilt sensor
A-14 Limit switches
A-15 Drain filter/separator
Diesel models
A-16 Air filter
A-17 30 Day Service
Perform every 100 hours:
A
A-18 Radiator-
Liquid cooled models
A-19 Battery
A+B
A-20 Replace engine oil and
filter-Ford models
A+B+C
A-21 Electrical wiring
Perform every 125 hours:
A+B+C+D
A-22 Oil cooler and fins-
Deutz models
Perform every 200 hours:
A-23 Check engine belt -
Ford/Perkins models
A-24 Fuel filter-Ford models
Genie S-60 & Genie S-65
Section 4 • Scheduled Maintenance Procedures
Y N R Checklist B
B-1 Exhaust system
B-2 Hydraulic tank filter
condition
B-3 Tires and wheels
B-4 Brake configuration
B-5 Drive hub oil level
B-6 Engine RPM
B-7 Key switch
B-8 Emergency Stop
B-9 Ground control override
B-10 Directional valve
B-11 Platform leveling
B-12 Horn
B-13 Foot switch
B-14 Engine idle select
B-15 Fuel select-Ford models
B-16 Drive enable system
B-17 Drive brakes
B-18 Drive speed-stowed
B-19 Drive speed-raised
B-20 Alarm package
B-21 Hydraulic oil analysis
B-22 Replace hydraulic
tank return filter
B-23 Inspect fuel tank cap
venting system
Perform every 400 hours:
B-24 Replace engine air filter
B-25 Replace spark plugs-
Ford models
Y N R
4 - 3