Genie S-65 Operator's Manual
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Genie S-65 Operator's Manual

Boom lift
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Table of Contents

See also: Service & Repair Manual , Operator's Manual
Operator's Manual
with Maintenance Information
Third Edition
Second Printing
Part No. 82407

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Summary of Contents for Genie S-65

  • Page 1 Operator’s Manual Third Edition Second Printing with Maintenance Information Part No. 82407...

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............. 1 Controls ..............

  • Page 3: Safety Rules

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 4 Meters Maximum occupants 0 to 300V Avoid Contact 300V to 50KV 3.05 50KV to 200KV 4.60 200KV to 350KV 6.10 350KV to 500KV 7.62 500KV to 750KV 10.67 750KV to 1000KV 13.72 Genie S-60 & Genie S-65 Part No. 82407...
  • Page 5 Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 6 All personnel must be removed from the platform before attempting to free the platform using the ground controls. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 7 Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. Observe and use color-coded direction arrows on the platform controls and drive chassis for drive and steer functions. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 8 Improper contact with components under any cover Be sure all maintenance has been performed as specified in this manual and the Genie S-60 & will cause serious injury. Only trained maintenance personnel should access compartments. Access Genie S-65 Service Manual.
  • Page 9 Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Explosion Hazard Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution Hazard Avoid contact with electrical terminals. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 10 Operator's Manual Third Edition • Second Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 11: Controls

    18 20A breaker for oil cooler and options 8 Auxiliary power switch 19 Platform level switch 9 Key switch for platform/off/ground selection 20 S-65 only: Jib boom up/down switch 10 Red Emergency Stop button Part No. 82407 Genie S-60 & Genie S-65...
  • Page 12 · Turtle: foot switch activated low idle 3 Platform rotate switch · Rabbit: foot switch activated high idle 4 S-65 only: Jib boom up/down switch 10 Gasoline/LPG models: Fuel select switch 5 Auxiliary power switch 11 Red Emergency Stop button 6 Drive speed select switch Genie S-60 &...
  • Page 13 19 used for optional equipment 14 Machine not level indicator light (if equipped) 20 Dual axis proportional control handle for boom 15 Drive enable indicator light up/down and turntable rotate left/right functions Part No. 82407 Genie S-60 & Genie S-65...

  • Page 14: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 15 Electrical components, wiring and electrical cables Hydraulic hoses, fittings, cylinders and manifolds Fuel and hydraulic tanks Drive and turntable motors and drive hubs Boom wear pads Tires and wheels Engine and related components Part No. 82407 Genie S-60 & Genie S-65...

  • Page 16: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 17 Deutz F3L 2011F Engine (Tier II) Oil type 15W-40 Oil type - cold conditions 5W-30 Engine oil should have properties of API classification CC/SE or CC/SF grades. Units ship with 10-40 CC/SG. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 18 Do not overfill. 6 Install the vent caps. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 19 1 Check each tire with an air pressure gauge. Add air as needed. Tire pressure 70 psi 4.92 bar High flotation tire pressure 60 psi 4.21 bar Part No. 82407 Genie S-60 & Genie S-65...

  • Page 20: Function Tests

    5 Push in the red Emergency Stop button to the off position. Result: The engine should turn off and all functions should not operate. 6 Pull out the red Emergency Stop button to the on position and restart the engine. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 21 18 Push the horn button. 11 Press down one side of the tilt sensor. Result: The service horn should sound. Result: The alarm, located in the platform, should sound. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 22 Note: The brakes must be able to hold the machine on any slope it is able to climb. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 23 30 cm per second. boom is anywhere in the range shown. 43 Lower the boom to the stowed position. 38 Move the drive control handle off center. Result: The drive function should not operate. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 24 51 Move the drive control handle off center. 52 Activate each boom function toggle switch. Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. Genie S-60 & Genie S-65 Part No. 82407...

  • Page 25: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 82407 Genie S-60 & Genie S-65...

  • Page 26: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 27 5 minutes before operating to prevent auxiliary controls from the platform. hydraulic system damage. 4 Simultaneously hold the auxiliary power switch and activate desired function. The drive function will not operate with auxiliary power. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 28 2 Turn the steer wheels with the thumb rocker switch located on top of the drive control handle. Use the color-coded direction triangles on the platform controls and the drive chassis to identify the direction the wheels will turn. Genie S-60 & Genie S-65 Part No. 82407...
  • Page 29 Always use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 30 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Genie S-60 & Genie S-65 Part No. 82407...

  • Page 31: Transport And Lifting Instructions

    Be sure the turntable is secured with the turntable rotation lock before transporting. Be Reverse the procedures described to re-engage the sure to unlock the turntable for operation. brakes. Note: The pump free-wheel valve should always remain closed. Part No. 82407 Genie S-60 & Genie S-65...
  • Page 32 Inspect the entire machine for loose or unsecured Securing the Platform - S-65 items. Place a block under the jib knuckle. Do not allow Securing the Chassis the block to contact the platform cylinder.
  • Page 33 Y Axis S-60 4.13 ft 50.6 in 1.25 m 1.28 m S-65 4.18 ft 51.5 in 1.27 m 1.30 m Turntable Lifting Points (2) X Axis Chassis Lifting Points (2) Y Axis Part No. 82407 Genie S-60 & Genie S-65...

  • Page 34: Decals

    Label - No Smoking 82549 Label - Wheel Load, S-60 28174 Label - Power to Platform, 230V 82550 Label - Wheel Load, S-65 28175 Caution - Compartment Access 82644 Notice - Perkins Diesel Engine Specs 28176 Notice - Missing Manuals...
  • Page 35 Operator's Manual Third Edition • Second Printing DECALS Part No. 82407 Genie S-60 & Genie S-65...
  • Page 36 Label - Power to Platform, 115V 82549 Label - Wheel Load, S-60 32728 Label - Generator (option) 82550 Label - Wheel Load, S-65 40434 Label - Lanyard Anchorage 82551 Label - Tire Pressure 44981 Label - Air Line to Platform...
  • Page 37 Operator's Manual Third Edition • Second Printing DECALS Part No. 82407 Genie S-60 & Genie S-65...

  • Page 38: Specifications

    Note: Floor loading information is approximate and AC outlet in platform standard does not incorporate different option configurations. It Continuous improvement of our products is a Genie should be used only with adequate safety factors. policy. Product specifications are subject to change without notice or obligation.

  • Page 39: Genie S-60 & Genie S

    Occupied pressure 246 psf 1696 kPa Continuous improvement of our products is a Genie Note: Floor loading information is approximate and policy. Product specifications are subject to change does not incorporate different option configurations. It without notice or obligation.
  • Page 40 Operator's Manual Third Edition • Second Printing SPECIFICATIONS S-60 Range of Motion Chart S-65 Range of Motion Chart Genie S-60 & Genie S-65 Part No. 82407...
  • Page 41 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570...

This manual is also suitable for:

S-60

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