Maintenance Inspection Report - Genie Z-30/20N Service Manual

June 2011
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this page to use for
each inspection.
• Select the appropriate checklist(s) for
the type of inspection to be
performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Six Month or 500 hour
Inspection:
Annual or 1000 hours
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
• Place a check in the appropriate box
after each inspection procedure is
completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an "N", tag
and remove the machine from
service, repair and reinspect it. After
repair, place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 139378

Maintenance Inspection Report

Checklist A - Rev A
A-1 Manuals and decals
A-2 Pre-operation
inspection
A-3 Function tests
Perform after 40 hours:
A-4 30 Day Service
Perform every 100 hours:
A-5 Grease rotation
bearing
Perform after 150 hours:
A-6 Replace drive hub oil
Checklist B - Rev A
B-1 Batteries
B-2 Electrical wiring
B-3 Key switch
B-4 Tires and Wheels
B-5 Brake configuration
B-6 Drive hub oil level
B-7 Ground control
override
A
B-8 Platform leveling
B-9 Drive brakes
A+B
B-10 Drive speed-stowed
B-11 Drive speed-raised
A+B+C
B-12 Alarm package
(if equipped)
A+B+C+D
B-13 Turntable rotation stop
B-14 Electrical contactors
B-15 Hydraulic oil analysis
Comments
Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N
Section 3 • Scheduled Maintenance Procedures
Y N R Checklist C - Rev A
C-1 Grease platform
overload (if equipped)
C-2 Test platform
overload (if equipped)
Checklist D - Rev A
D-1 Boom wear pads
D-2 Free-wheel
configuration
D-3 Turntable bearing bolts
D-4 Drive hub oil
D-5 Hydraulic return filter
D-6 Turntable bearing
Y N R
wear
Checklist E - Rev A
E-1 Hydraulic oil
E-2 Wheel bearings
Y N R
Y N R
Y N R
3 - 5