Genie S-60 Service Manual page 225

Section 7 • Repair Procedures
BOOM COMPONENTS
3 Drill out the 4 spot welds on each side of the
cable track using a
step for the other end of the 4 link section of
cable track.
Component damage hazard.
Cables and hoses can be
damaged if the drill bit comes in
contact with them. Protect the
hoses and cables with a block of
wood to prevent drilling into the
hoses and cables.
4 Remove the retaining fasteners from the upper
black rollers from the 4 link section of cable
track to be replaced. Remove the rollers.
5 Lift up the hoses and cables and carefully
remove the damaged 4 link section of cable
track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
6 Remove the upper rollers from the replacement
section of cable track.
7 Lift up the hoses and cables and carefully insert
the new 4 link section of cable track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
7 - 22
17
/ " drill bit. Repeat this
64
Genie S-60 & Genie S-65
8 Connect the ends of the replacement cable
track section to the existing cable track using
the fasteners provided in the kit. Do not
overtighten the fasteners.
Component damage hazard.
Over tightening the fasteners will
prevent the cable track from
rotating and it may kink or bind
during operation.
Be sure that the fasteners are
installed from the inside out so
that the nuts are on the outside of
the cable track.
9 Install the black rollers onto the new section of
cable track.
10 Install cable track onto the machine and operate
the boom extend/retract function through a full
cycle to ensure smooth operation of the new
section of cable track.
Third Edition • First Printing
Part No. 65196