Genie S-60 Operator's Manual
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- Service manual (461 pages) ,
- Operator's manual (68 pages) ,
- Service and repair manual (402 pages)
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Summary of Contents for Genie S-60
- Page 1 Operator’s Manual Second Edition Fifth Printing with Maintenance Information Part No. 43648...
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Page 2: Table Of Contents
Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............. 1 Controls .............. -
Page 3: Safety Rules
You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 43648 Genie S-60 & Genie S-65... -
Page 4: Electrocution Hazards
Maximum platform capacity governmental regulations and the following chart. S-65 500 lbs 227 kg Maximum platform capacity Voltage Minimum Safe S-60 with 8 Ft Platform 500 lbs 227 kg Phase to Phase Approach Distance Feet Meters Maximum platform capacity S-60 with 6 Ft Platform... - Page 5 Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Part No. 43648 Genie S-60 & Genie S-65...
- Page 6 An air leak or hydraulic leak can penetrate ground controls. and/or burn skin. Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning. Genie S-60 & Genie S-65 Part No. 43648...
- Page 7 Do not use the machine as a ground for welding. Be sure the hydraulic shutoff valves (located by hydraulic tank) are open before starting engine. Part No. 43648 Genie S-60 & Genie S-65...
- Page 8 Yellow with safety alert symbol— Be sure all maintenance has been performed as used to indicate the presence of a specified in this manual and the Genie S-60 & potentially hazardous situation Genie S-65 Service Manual. which, if not avoided, may cause minor or moderate injury.
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Page 9: Controls
Gasoline/LPG models: Water temperature Gasoline/LPG select switch gauge 15A breaker for control electrical circuits Deutz Diesel models: Oil temperature gauge S-65 only: Jib boom up/down switch Oil pressure gauge Platform level switch Voltage gauge Part No. 43648 Genie S-60 & Genie S-65... - Page 10 · Rabbit: high idle 4 S-65 only: Jib boom up/down switch 10 Gasoline/LPG models: Gasoline/LPG select 5 Auxiliary power switch switch 6 Drive speed select switch Deutz Diesel models: Glow plug switch (option) Genie S-60 & Genie S-65 Part No. 43648...
- Page 11 13 used for optional equipment 13 used for optional equipment 14 Drive enable indicator light 17 Dual axis proportional control handle for boom up/down and turntable rotate left/right functions Part No. 43648 Genie S-60 & Genie S-65...
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Page 12: Pre-Operation Inspection
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie S-60 & Genie S-65 Part No. 43648... - Page 13 Electrical components, wiring and electrical cables Hydraulic hoses, fittings, cylinders and manifolds Fuel and hydraulic tanks Drive and turntable motors and drive hubs Boom wear pads Tires and wheels Engine and related components Part No. 43648 Genie S-60 & Genie S-65...
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Page 14: Maintenance
Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Genie S-60 & Genie S-65 Part No. 43648... - Page 15 Hydraulic oil type Dexron equivalent Engine oil should have properties of API classification Tank capacity 45 gallons CF4 grade. 170 liters Units ship with 10-40 CC/SG. Hydraulic system 53 gallons (including tank) 201 liters Part No. 43648 Genie S-60 & Genie S-65...
- Page 16 Do not overfill. 6 Install the vent caps. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie S-60 & Genie S-65 Part No. 43648...
- Page 17 Machines that have been out of service for more than three months must receive the quarterly inspection before placing the machine back into service. Part No. 43648 Genie S-60 & Genie S-65...
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Page 18: Function Tests
After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service. Genie S-60 & Genie S-65 Part No. 43648... - Page 19 20 Move the engine idle select switch to foot switch Result: All boom functions should operate. activated high idle (rabbit and foot switch symbol). Test the Service Horn 19 Push the horn button. Result: The service horn should sound. Part No. 43648 Genie S-60 & Genie S-65...
- Page 20 Note: The brakes must be able to hold the machine on any slope it is able to climb. Genie S-60 & Genie S-65 Part No. 43648...
- Page 21 52 Slowly move the drive control handle to the full shown. drive position. Result: The maximum achievable drive speed with the boom raised should not exceed 1 foot per second (0.3 meters per second). Part No. 43648 Genie S-60 & Genie S-65...
- Page 22 Note: To conserve battery power, test each function through a partial cycle. Result: All boom and steer functions should operate. Drive functions should not operate with auxiliary power. Genie S-60 & Genie S-65 Part No. 43648...
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Page 23: Work Place Inspection
It is the operator's responsibility to read and remember the work place hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 43648 Genie S-60 & Genie S-65... -
Page 24: Operating Instructions
That means every new operator should perform a pre- operation inspection, function tests, and a work place inspection before using the machine. Genie S-60 & Genie S-65 Part No. 43648... - Page 25 Drive and steer functions are not available from the ground controls. Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the boom is raised or extended past the drive speed limit switches. Part No. 43648 Genie S-60 & Genie S-65...
- Page 26 5 Chock the wheels. functions will operate. Plug power tool into the power to platform GFCI outlet. To resume machine functions, move the generator toggle switch to machine functions position. All functions will operate. Genie S-60 & Genie S-65 Part No. 43648...
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Page 27: Transport
Reverse procedures described to re-engage transport. brakes. Use tie points on drive chassis for anchoring down Note: The pump free-wheel valve should always to transport surface. remain closed. Disengage Position Engage Position Part No. 43648 Genie S-60 & Genie S-65... -
Page 28: Decals
Danger - Safety Rules *Please reference the Specifications section or the chart on 32726 Label - Glow Plug (option) page 2 to determine the capacity of your machine. 32728 Label - Generator (option) Genie S-60 & Genie S-65 Part No. 43648... - Page 29 Operator's Manual Second Edition • Fifth Printing DECALS Ground Controls Side Engine Side Part No. 43648 Genie S-60 & Genie S-65...
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Page 30: Specifications
6.75 m Continuous improvement of our products is a Turning radius (inside) 12 ft 1 in 12 ft 1 in Genie policy. Product specifications are subject to 3.7 m 3.7 m change without notice or obligation. Turntable rotation (degrees) continuous... - Page 31 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Holland Genie Australia Pty Ltd. Phone + 31 70 51 78836 Phone + 61 7 3375 1660 Fax + 31 70 51 13993 Fax + 61 7 3375 1002...