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S60TX14D-101 to S60TX16D-639 from S65TX13-26296 to S65TX16H-36399 For detailed maintenance S-60 TraX from S65TX14D-101 to S65TX16D-639 procedures, refer to the appropriate Maintenance S-65 TraX from S60H-36400 from S60XH-36400 Manual for your machine. from S60XCH-36400 from S60TXH-36400 from S65TXH-36400 from S60D-640...
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Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “S” is a trademark of Terex South Dakota, Inc. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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From September 1, 2016 1 Model 4 Serial label (located under cover) 2 Facility code 5 Serial number (stamped on chassis) 3 Sequence number S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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• employer's safety rules and worksite regulations • applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Operator's Manual. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Genie policy. Product specifications are High range on paved surface 3 to 6 ft subject to change without notice or obligation. 0.9 to 1.8 m S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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If the hydraulic fluid temperature consistently exceeds 200°F / 90°C an optional oil cooler may be required. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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32°F / 0°C Maximum continuous operating 189°F / 87°C temperature may result in component damage S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
(outer)(oscillate models) 4 cc Displacement per 2.14 cu in revolution,low speed 35 cc Flow rate @ 2500 rpm 2 gpm 7.6 L/min Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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56 ft-lbs / 76 Nm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
200 minutes Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
0.012 in 0.3 mm Genie policy. Product specifications are subject to change without notice or obligation. Exhaust 0.020 in 0.5 mm S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Manual for your engine. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
For oil requirements, refer to the Engine Operator Manual for your engine. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
12.7 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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105° C Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
81 Nm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Use only Genie approved replacement parts. Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Connect the wire harness connector to the joystick. Move the joystick full stroke in either direction and hold for 5 seconds. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Result: The alarm does not sound. Repeat steps 3 through 7. Start the engine from the platform controls and press down the foot switch. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
4 times indicating that the machine is in max-out calibration mode. Result: The alarm does not sound. Repeat steps 3 through 7. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Note: Do not operate any machine function during steps 3 through 7. the 10 second waiting time. 15 Cycle the red Emergency Stop button off, then back on. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
4 seconds mode. Start the engine from the platform controls and press down the foot switch. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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11 Cycle the red Emergency Stop button off, then back on. Start the machine and return to the stowed position. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Simultaneously activate the boom down function and the platform level down function until the boom is fully lowered. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Refer to Repair Procedure, Platform Load Sense System, S-60 HC. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Note: When installing the platform rotator fasteners, torque the fasteners to specifications. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Close the bleed screw. Crushing hazard. Keep clear of the platform during rotation. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Repeat this capacity at the center of the platform floor. procedure beginning with step 5. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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6. Note: There may be a 2 second delay before the platform overload indicator light and alarm responds. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Stop button to the off position. Pull out the red 2 seconds. Emergency Stop button to the on position at the platform controls. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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2 red LED (operational control module) 3 operational control module 4 safety control module 5 red LED (safety control module) 6 green LED (safety control module) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Do not attempt to measure between the pivot pins while the boom is moving. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
1 second. is calibrated. Push in the red Emergency Stop button to the off position. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Remove the pin retaining fasteners from the jib boom lift cylinder rod-end pivot pin. Do not remove the pin. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Tag, disconnect and plug the hydraulic hoses from the counterbalance valve manifold located on the platform rotator. Cap the fittings on the manifold. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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16 Remove the cotter pin from the cable track pull tube at the platform end of the boom. Note: Always replace the cotter pin with a new one. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Operate the boom extend/retract function through a full cycle to ensure smooth operation of the new section of cable track. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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10 short link arm to turntable pivot pin 11 long link arm to boom pivot pin 12 master platform level cylinder 13 short link arm weldment S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Dealer service is strongly recommended. Note: Perform this procedure with the boom in the stowed position. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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12 Support and secure the rod end of the boom lift cylinder to a second overhead crane or similar lifting device. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Attach a 5 ton / 5000 kg overhead crane to the boom at the platform end for support. Do not remove the pins. lift the boom. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Component damage hazard. The cable from the string potentiometer can become damaged if it is kinked or pinched. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Lay the cables bottom of the number 3 boom tube. flat and out of the way. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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23 Attach a lifting strap from a 5 ton / 5000 kg overhead crane to the lug at the rod end of the boom extension cylinder. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
The threads must be clean and in the pivot end of the boom for the appropriate cable. good condition with no damaged threads. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Install the boom extend cables to the lower extend cable bracket that mounts to the number 3 boom tube. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Remove the rope. Discard the old boom retract cable. 17 Securely attach the rope to the same end of the new boom retract cable. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Remove the angle sensor. gusset plate and secure using two button cable ties. 10 Securely connect the angle sensor harness to the main harness. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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3.8V dc to 4.2V dc and securely tighten the fasteners. 14 Calibrate the boom angle sensor. Refer to Repair Procedure, How to Calibrate the Boom Angle Sensor. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Service or Maintenance Manual for your machine, Check and Adjust the Engine RPM. Type "A" Type "B" (flexplate with separate (flexplate with coupler coupler) combined) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Hoses can be damaged if they are kinked or pinched. Remove the flex plate mounting fasteners. Remove the flex plate from the flywheel. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
61 ft-lbs / 83 Nm. Proceed to Repair Procedure, How to Install the Pump and Bell Housing Assembly. Ford and Deutz Models Perkins Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Ford MSG-425 Engine Fault Codes for your specific model of engine. Use the Fault Code Charts to aid in identifying the fault. Perkins 404F-22 models Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Refer to Fault Codes Section, How to Retrieve Engine Fault Codes for your specific model of engine. Use the Fault Code Charts to aid in identifying the fault. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Support the pump with a lifting device and remove the two drive pump mounting fasteners. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Deutz D2011L03i and TD2011L04i models: Release the manual fuel shutoff valve. Start the engine from the ground controls and check for hydraulic leaks. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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September 2016 Service and Repair Manual Manifolds Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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20-25 ft-lbs / 27-34 Solenoid valve, 3 position 4 way Platform rotate and jib boom 20-25 ft-lbs / 27-34 up/down (S-65, S-65 TRAX) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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September 2016 Service and Repair Manual Manifolds Function M ani fol d C omponents (from serial number 26515) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat steps 2 through 5 and recheck relief valve pressure. Remove the pressure gauge. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Refer to Specifications, Hydraulic Specifications. Turn the engine off. Locate the relief valve on the directional valve and loosen the jamb nut. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
50-55 ft-lbs / 68-75 3 way low pressure side of drive pump Orifice, 0.070 inch / 1.78 mm Drive motor circuit S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
0 mA, or if the two current readings do not differ by a minimum of 20%, the coil and/or its internal diode are faulty and the coil should be replaced Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Specifications, Machine Torque Specifications. Adjust turntable rotation gear backlash. Refer to Repair Procedure, How to Adjust the Turntable Rotation Gear Backlash. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Center a lifting jack of ample capacity (20,000 lbs / 10,000 kg) under the drive chassis between the tracks. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Remove the sprocket half from the track sprocket. assembly. Carefully remove the track from the undercarriage. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Insert another pointed pry bar into the wheel stud hole at the opposite side of the split tooth. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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18 Locate the grease zerk fitting on the other side of the track tension cylinder. 1 bogey wheels 1 grease zerk 2 grease plug Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Refer to Specifications, TRAX Torque Specifications. Grease Specification Chevron Ultra-duty grease, EP NLGI 1 (lithium based) or equivalent S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
• Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Value too high Value too low Value at 0V Not calibrated Calibrate joystick. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Fault Drive enable override direction is Cycle power off, then on Override Switch frozen at neutral. after problem has been corrected. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Value too low Not calibrated Normal function except threshold Calibrate valve threshold. for one or both directions is zero. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Cycle power off, then on after Valve Frozen at zero and neutral. Alarm problem has been corrected. sounds indicating a fault. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Note: All faults are stored in the Previous Fault history menu. These faults will not be erased when corrective action has been completed. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Regeneration inhibited • Select / Next • Main menu • Increase contarst (+) Note: Regeneration, initiate, inhibit and soot only apply to the Perkins 404F-22 models. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Main M enu Str ucture - Deutz D 2.9 L4 Model s Main Menu Structure - Deutz D 2.9 L4 Models S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Charged air pressure above shut off threshold 1016 Actuator position for EGR-Valve not plausible Sensor error charged air press.; signal range check low S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Sesnor error rail pressure; signal Physical range check low for oil range check high temperature Sensor error rail pressure; signal range check low Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Injector 3 (in firing order); EGR differential pressure interruption of electric connection Sensor error differential pressure Venturiunit (EGR); signal range check low S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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1 error (ECU) 1188 2 1414 Wastegate; status message from 1080 13 Sensor supply voltage monitor ECU missing 2 error (ECU) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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(DOC) 4765 1 1042 Physical range check low for exhaust gas temperature upstream (DOC) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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3 error (ECU) 523009 Pressure relief valve (PRV) 523603 Timeout Error of reached maximun allowed open CAN-Receive-Frame AMB; time Ambient Temperature Sensor Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Physical range check high for 523612 Internal ECU monitoring exhaust gas temperature detection reported error upstrem (SCR-CAT) 523698 Shut off request from supervisory monitoring function S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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CAN-Receive-Frame TSC1TR 523919 1378 Sensor air pump airpressure; plausibility error 523920 1379 Sensor exhaust gas back pressure burner; plausibility error Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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523982 Powerstage diagnosis disabled; messages low battery voltage 523946 1158 Zero fuel calibration injector 1 (in firing order); maximum value exceeded S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Voltage Below Normal 3242 Particulate Trap Intake Gas Temp: Engine Fuel Rack Actuator: Current High-moderate severity (2) Above Normal J1939 Network#1: Special Instruction Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Percent: High-moderate severity (2) 4016 High Current Auxiliary Power Relay 1: Current Above Normal 4201 Engine Speed Sensor #1: Voltage Above Normal S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Remove all rings, watches and other jewelry. Connect the negative battery cable to the battery. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
EFI Diagnostic Manual (EDI part number TPS2 low voltage 1080030). TPS2 high voltage Ford MSG-425 EFI Diagnostic Manual TIP Active Genie part number 162067 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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EFI Diagnostic Manual (EDI part number Fpump relay coil short to power 1080030). Ford MSG-425 EFI Diagnostic Manual Genie part number 162067 Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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AUX analog PUD2 high Ford MSG-425 EFI Diagnostic Manual 1544 AUX analog PUD2 low Genie part number 162067 1545 AUX analog PUD3 high S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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FPP2 invalid voltage and FPP1 disagrees with IVS 2126 FPP1 higher than FPP2 2127 FPP2 low voltage 2128 FPP2 high voltage Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Ford MSG-425 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425 EFI Diagnostic Manual Genie part number 162067 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
It will then pause for 1.5 seconds and flash the second digit once per 0.5 second. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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26 Output short low Boom up/down and Repair system wiring and/or extend/retract inoperative. Relay connections. wiring open or shorted to ground. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Boom range of motion is Calibrate the platform load sense system. limited. 18 Just calibrated Used to clear diagnostic Self-clearing. codes. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Checks operational and safety Repair wiring and/or connections OR sensor values against each replace string potentiometer and calibrate other. overload system. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Boom range of motion is Calibrate the platform load sense system. limited. 18 Just calibrated Used to clear diagnostic Self-clearing. codes. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Checks operational and safety Repair wiring and/or connections OR sensor values against each replace boom angle sensor and calibrate other. overload system. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Boom range of motion is Calibrate the platform load sense system. limited. 18 Just calibrated Used to clear diagnostic Self-clearing. codes. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Checks operational and safety Repair wiring and/or connections OR sensor values against each replace platform load cell and calibrate other. overload system. S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Be sure that all necessary tools and test equipment are available and ready for use. Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
Service and Repair Manual September 2016 Ford M SG- 425 EFI Engine Wire H arness Ford MSG-425 EFI Engine Wire Harness S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
September 2016 Service and Repair Manual Deutz D 2.9 L4 Engine Wire Har nes s Deutz D 2.9 L4 Engine Wire Harness Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Deutz D 2.9 L4 Engine Wire Harness...
September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA)
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Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (AN SI • CSA) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Ground C ontrol Box Switc h Panel Wiring Di agram, For d MSG-425 EFI M odels ( ANSI • C SA) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA)
September 2016 Service and Repair Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA)
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Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I M odels (AN SI • CSA) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (AN SI • C SA) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (ANSI / CSA)
Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, For d M SG- 425 EFI M odels (AN SI • C SA) Ground Control Box Terminal Strip Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
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Ground C ontrol Box T erminal Strip Wiring Di agr am, S-60X • S- 60XC, For d M SG- 425 EFI M odels (AN SI • C SA) Ground Control Box Switch Panel Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram, S-60X / S-60XC, Ford MSG-425 EFI Models (ANSI / CSA)
September 2016 Service and Repair Manual Platform Control Box Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA)
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Platform C ontrol Box Wiring Di agr am, S-60X • S-60XC, For d M SG- 425 EFI M odels (AN SI • C SA) Platform Control Box Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Platform C ontrol Box Switc h Panel Wiring Diagram, S- 60X • S-60XC, F ord MSG-425 EF I M odels (AN SI • CSA) Platform Control Box Switch Panel Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram, S-60X / S-60XC Ford MSG-425 EFI Models (ANSI / CSA)
September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (CE)
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Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (CE) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Ground C ontrol Box Switc h Panel Wiring Di agram, For d MSG-425 EFI M odels (C E) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE)
September 2016 Service and Repair Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (CE)
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Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I M odels (CE) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (CE) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (CE)
Service and Repair Manual Platform C ontrol Box Wiring Di agr am, S-60 HC (CE) Platform Control Box Wiring Diagram, S-60 HC (CE) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Platform Control Box Wiring Diagram, S-60 HC (CE)
September 2016 Service and Repair Manual Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (AS)
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Ground C ontrol Box T erminal Strip Wiring Di agr am, F ord MSG-425 EF I Models (AS) Ground Control Box Terminal Strip Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Ground C ontrol Box Switc h Panel Wiring Di agram, For d MSG-425 EFI M odels ( AS) Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Ground Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS)
September 2016 Service and Repair Manual Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (AS)
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Platform C ontrol Box Wiring Di agr am, F ord MSG-425 EF I M odels (AS) Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (AS) S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC Part No. 1268492...
Platform C ontrol Box Switc h Panel Wiring Diagram, For d M SG- 425 EFI M odels (AS) Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS) Part No. 1268492 S-60 • S-65 • S-60 TRAX • S-65 TRAX • S-60 HC • S-60X • S-60XC...
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Service and Repair Manual September 2016 Platform Control Box Switch Panel Wiring Diagram, Ford MSG-425 EFI Models (AS)