Page 2: Introduction
Terex South Dakota, Inc. in the USA and many Contact Us: other countries. Printed on recycled paper http://www.genielift.com e-mail: awp.techpub@terex.com Printed in U.S.A. S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 3: Revision History
Click on any procedure or page number 3-2, 6-4, 9-1_Section 4_Repair Procedure. highlighted in blue to view the update. Fault Codes_Section 5. 6-35, 6-56, 6-104_Section 6_Schematic Page #. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC...
Page 4 Click on any procedure or page number 3-2, 6-4, 9-1_Section 4_Repair Procedure. highlighted in blue to view the update. Fault Codes_Section 5. 6-35, 6-56, 6-104_Section 6_Schematic Page #. S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 5: Serial Number Legend
500 Oak Wood Road PO Box 1150 Serial label Watertown, SD 57201 (located under cover) Serial number (stamped on chassis) PN - 77055 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC...
Page 6: Safety Rules
Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 7 Use an approved container. Please be environmentally safe. Be sure that your workshop or work area is properly ventilated and well lit. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC...
Page 8: Table Of Contents
Trax Torque Specifications .................. 2 - 13 Hydraulic Hose and Fitting Torque Specifications ..........2 - 14 SAE and Metric Fasteners Torque Charts ............2 - 16 viii S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 9 S-60 TRAX and S-65 TRAX ............... 3 - 10 Perform 30 Day Service ................3 - 11 Check the Track Tension, S-60 TRAX and S-65 TRAX ......3 - 11 A-10 Perform Engine Maintenance - Ford and Perkins Models ......3 - 13 A-11 Inspect the Fuel Filter/Water Separator - Diesel Models ......
Page 10 Check the Oil Cooler and Cooling Fins - Deutz Models ....... 3 - 23 Inspect the Tires, Wheels and Lug Nut Torque, S-60, S-65, S-60 HC, S-60X and S-60XC ........... 3 - 24 Confirm the Proper Brake Configuration ............3 - 25 Check the Drive Hub Oil Level and Fastener Torque ........
Page 11 Perform Engine Maintenance - Deutz Models ..........3 - 42 Grease the Platform Overload Mechanism (if equipped), S-60, S-65, S-60 TRAX and S-65 TRAX ............ 3 - 42 Test the Platform Overload System, S-60 and S-65 (if equipped), S-60, S-65, S-60 TRAX and S-65 TRAX ............ 3 - 43 Test the Platform Load Sense System, S60 HC ........
Page 12 Platform Rotator ..................4 - 10 Platform Overload System, S-60, S-65, S-60 TRAX and S-65 TRAX (if equipped) ................4 - 12 Platform Load Sense System, S-60 HC ............. 4 - 14 Jib Boom Components, S-65 and S-65 TRAX Jib Boom ....................4 - 18 Jib Boom Lift Cylinder ................
Page 13 Turntable Rotation Assembly ..............4 - 68 Axle Components Oscillate Axle Cylinders ................4 - 70 Track Components 10-1 Track Assembly, S-60 TRAX and S-65 TRAX ..........4 - 71 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX xiii...
Page 14 Fault Codes - Control System ................5 - 2 Fault Codes - Ford DSG-423 EFI Engine ............... 5 - 8 Fault Codes - Ford MSG-425 EFI Engine ............. 5 - 15 Fault Codes - Platform Load Sense System, S-60 HC ......... 5 - 21 Section 6 Schematics Introduction ......................
Page 15 Perkins Engine Models (ANSI / CSA) ............6 - 68 Platform Control Box Switch Panel Wiring Diagram, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) ............6 - 69 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC...
Page 16 Perkins Engine Models (ANSI/CSA) ............6 - 108 Platform Control Box Switch Panel Wiring Diagram, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) ............6 - 109 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 17 S60 TRAX/S65 TRAX Deutz Engine Models (CE) ........6 - 142 Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (CE) ........6 - 143 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX xvii S-60 HC • S-60X • S-60XC...
Page 18 Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (CE) (after SN 21287) ................6 - 163 Platform Control Box Wiring Diagram, S-60 HC (CE) ........... 6 - 166 Electrical Schematics - AS, From SN 21001 to 21629 Electrical Schematic, S-60/S-65 Ford Engine Models (AS) ( from SN 21001 to 21629) ........
Page 19 Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) ..............6 - 205 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX xviiii S-60 HC • S-60X • S-60XC...
Page 20 Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) ..6 - 239 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 21 Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (after SN 21629) ..6 - 251 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC...
Page 22 December 2013 TABLE OF CONTENTS This page intentionally left blank. xxii S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 23: Specifications
December 2013 Section 2 • Specifications Specifications Machine Specifications Track Components, S-60 TRAX and S-65 TRAX Track material Rubber Tires and wheels, S-60, S-65, S-60 HC, S-60X and S-60XC Tensioning system Pressurized grease Tire size Weight (each) 1,500 lbs (Rough terrain)
Page 24: Performance Specifications
0.9 to 1.8 m Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 25: Hydraulic Specifications
7.6 L/min Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 3 S-60 HC • S-60X • S-60XC...
Page 26: Manifold Component Specifications
10 micron with 25 psi / 1.7 bar bypass Genie policy. Product specifications are subject to change without notice. 2 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 27: Ford Dsg-423 Efi Engine Specifications
200 minutes Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 5 S-60 HC • S-60X • S-60XC...
Page 28: Ford Msg-425 Efi Engine Specifications
200 minutes Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 29: Deutz D2011L03I Engine Specifications
0.5 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 7 S-60 HC • S-60X • S-60XC...
Page 30 9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 31: Deutz Td2011L04I Engine Specifications
0.5 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 9 S-60 HC • S-60X • S-60XC...
Page 32 9 to 12 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 10 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 33: Perkins 404-22 Engine Specifications
12.7 mm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 11 S-60 HC • S-60X • S-60XC...
Page 34: Machine Torque Specifications
433 Nm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 35: Trax Torque Specifications
381 Nm Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 13 S-60 HC • S-60X • S-60XC...
Page 36: Hydraulic Hose And Fitting Torque Specifications
200 ft-lbs / 271.2 Nm -20 (All types) 250 ft-lbs / 339 Nm -24 (All types) 305 ft-lbs / 413.5 Nm 2 - 14 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 37 5 Operate all machine functions and inspect the hoses and fittings and related components to confirm that there are no leaks. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 2 - 15 S-60 HC • S-60X • S-60XC...
Page 38 Section 2 • Specifications December 2013 SPECIFICATIONS 10.9 12.9 2 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 39: Scheduled Maintenance Procedures
• Key switch in the off position with the key removed • Wheels chocked • All external AC power supply disconnected from the machine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 1 S-60 HC • S-60X • S-60XC...
Page 40 Maintain completed forms for a minimum of 4 years or in compliance with employer, jobsite and governmental regulations and requirements. 3 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 41: Pre-Delivery Preparation
500 Oak Wood Road The Maltings, Wharf Road PO Box 1150 Grantham, Lincolnshire Watertown, SD 57201-6150 NG31- 6BH England (605) 882-4000 (44) 1476-584333 Copyright © 2012 Terex Corporation. Genie® is a registered trademark of Terex South Dakota, Inc. 147753 Rev C...
Page 42 Section 3 • Scheduled Maintenance Procedures December 2013 This page intentionally left blank. 3 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 43: Maintenance Inspection Report
“R” box. Comments Legend Y = yes, acceptable N = no, remove from service R = repaired Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 5 S-60 HC • S-60X • S-60XC...
Page 44 “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired 3 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 45: Checklist A Procedures
Remove the machine from service until the manual is replaced. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 7 S-60 HC • S-60X • S-60XC...
Page 46: Perform Pre-Operation Inspection
Complete information to perform this procedure is available in the appropriate operator's manual. Refer to the Operator's Manual on your machine. 3 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 47: Perform Engine Maintenance
Ford MSG 425 EFI Operator Handbook Genie part number 215322 Perkins 400 Series Operation Manual Genie part number 94890 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 9 S-60 HC • S-60X • S-60XC...
Page 48: Test The Oscillate Axle (If Equipped)
Note: If the chassis does not remain level during test, refer to Repair Procedure 7-6, How to Set Up the Oscillate Directional Valve. 3 - 10 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 49: Perform 30 Day Service
4 Lift the machine until the tracks are off the • D-6 Replace the Hydraulic Filters ground and then place jack stands under the drive chassis for support. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 11 S-60 HC • S-60X • S-60XC...
Page 50 14 Repeat this procedure for each track assembly. Outside Inside Grease Specification Chevron Ultra-duty grease, EP NLGI 2 (lithium based) or equivalent. grease zerk grease plug 3 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 51: Perform Engine Maintenance - Ford And Perkins Models
3 Inspect the filter bowl for water buildup. Result: If water is present in the filter bowl continue with steps 4 through 8. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 13 S-60 HC • S-60X • S-60XC...
Page 52 Perkins Models, for instructions on how to prime the fuel filter/water separator. 7 Clean up any fuel that may have spilled. 3 - 14 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 53: Check And Adjust The Engine Rpm - Perkins Models
Repair the leak immediately. 8 Swing the engine back to its original position and install the engine pivot plate retaining fastener. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 15 S-60 HC • S-60X • S-60XC...
Page 54: Grease The Turntable Rotation Bearing And Rotate Gear
Tighten the yoke lock nut and recheck the rpm. Note: Be sure the solenoid fully retracts when activating high idle. 3 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 55: Replace The Drive Hub Oil
Refer to Section 2, Specifications. 5 Install the plugs into the drive hub. 6 Repeat this procedure for the other drive hub. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 17 S-60 HC • S-60X • S-60XC...
Page 56 Refer to Section 2, Specifications . 3 - 18 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 57: Perform Engine Maintenance - Ford Models
Ford DSG 423 EFI Operator Handbook Genie part number 119488 Ford MSG 425 EFI Operator Handbook Genie part number 215322 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 19 S-60 HC • S-60X • S-60XC...
Page 58: Inspect The Battery
3 Be sure that the battery hold downs and cable connections are tight. 3 - 20 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 59: Inspect The Electrical Wiring
Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 21 S-60 HC • S-60X • S-60XC...
Page 60: Check The Exhaust System
6 Swing the engine back to its original position and install the engine tray retaining fastener. 3 - 22 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 61: Inspect The Engine Air Filter - Ford, Deutz And Perkins Models
Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 23 S-60 HC • S-60X • S-60XC...
Page 62: Inspect The Tires, Wheels And Lug Nut Torque
Refer to Section 2, Specifications . 11 Swing the engine back to its original position and install the engine pivot plate retaining fastener. 3 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 63: Confirm The Proper Brake Configuration
5 Check the torque of the drive hub mounting bolts. Refer to Section 2, Specifications . 6 Repeat this procedure for each drive hub. brake engaged position Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 25 S-60 HC • S-60X • S-60XC...
Page 64 14 Attach a lifting strap from an overhead crane to supported by the overhead crane. the center-point of the track assembly, above the sprocket. 3 - 26 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 65 4 Check the torque of the turntable drive hub mounting fasteners. Refer to Section 2, Specifications . Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 27 S-60 HC • S-60X • S-60XC...
Page 66: Check And Adjust The Engine Rpm - Ford And Deutz Models
Refer to Section 2, fastener. Specifications . 3 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 67: Test The Ground Control Override
• Yoke clevis pins are installed • Cotter pins are installed through clevis pins • Linkage is properly attached to directional valve Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 29 S-60 HC • S-60X • S-60XC...
Page 68: Test The Platform Self-Leveling
7 Move the engine idle control switch to foot switch activated low idle (turtle symbol). Result: The engine should change to low idle. 3 - 30 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 69: Test The Fuel Select Operation - Ford Models
Result: The engine should start promptly and operate smoothly in low and high idle. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 31 S-60 HC • S-60X • S-60XC...
Page 70: Test The Drive Brakes
Section 2, Specifications. Note: The brakes must be able to hold the machine on any slope it is able to climb. 3 - 32 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 71: Test The Drive Speed - Raised Or Extended Position
6 Bring the machine to top drive speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 33 S-60 HC • S-60X • S-60XC...
Page 72: Test The Alarm Package - Optional Equipment
Result: The descent alarm should sound when the switch is held down. 3 - 34 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 73: Perform Hydraulic Oil Analysis
Proceed to step 3. Note: When checking for positive tank cap venting, air should pass freely through the cap. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 35 S-60 HC • S-60X • S-60XC...
Page 74: Replace The Fuel Filter Element - Perkins Models
3 - 36 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 75 If there is air in the fuel system, there is probably a leak in the low pressure side of the system. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 37 S-60 HC • S-60X • S-60XC...
Page 76: Inspect The Boom Extend/Retract Cables
Note: A pulley groove gauge should be used to S-60 HC: Remove the boom end cover from the check the condition of the pulleys. pivot end of the boom while guiding the small cable from the string potentiometer out of the slot of the cover.
Page 77: Perform Engine Maintenance - Deutz Models
S-65 TRAX: Install the cover at the pivot end of Perform Engine Maintenance - the boom. Deutz Models S-60 HC: Install the boom end cover at the pivot end of the boom while guiding the small cable from the string potentiometer into the slot of the cover.
Page 78: Perform Engine Maintenance - Ford Models
215322 the end cap latches. Note: Be sure the discharge valve is pointing down when the cap is installed. 3 - 40 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 79: Perform Engine Maintenance - Perkins Models
Perkins 400 Series Operation Manual (Perkins part number TPD 1443S). Perkins 400 Series Operation Manual Genie part number 94890 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 41 S-60 HC • S-60X • S-60XC...
Page 80: Checklist C Procedures
2 Thoroughly pump grease into each grease fitting. Grease Specification Chevron Ultra-duty grease, EP NLGI 2 (lithium based) or equivalent 3 - 42 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 81: Test The Platform Overload System, S-60 And S-65 (If Equipped)
Start the engine from the ground controls and level the platform. Do not turn the engine off. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 43 S-60 HC • S-60X • S-60XC...
Page 82 Note: There may be a 2 second delay before the overload indicator lights flash and the alarm sounds. Illustration 1 3 - 44 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 83 Result: All ground control functions should operate normally. 15 Turn the key switch to platform control. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 45 S-60 HC • S-60X • S-60XC...
Page 84: Test The Platform Load Sense System, S60 Hc
Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test. 3 - 46 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 85 Note: The weight in the platform must be 1200 lbs / 544.3 kg or less before the engine can be restarted. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 47 S-60 HC • S-60X • S-60XC...
Page 86: Replace The Fuel Filter/Water Separator Element - Perkins Models
3 Loosen the vent plug located on the fuel filter/ water separator head. 3 - 48 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 87 14 Loosen the vent plug on top of the fuel injection pump. vent plug fuel injection pump fuel lift pump Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 49 S-60 HC • S-60X • S-60XC...
Page 88: Replace The Engine Air Filter Element - Deutz And Perkins Models
Emergency Stop button to the on the end cap latches. position. 2 Start the engine from the ground controls. 3 - 50 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 89 Check limit switches LST3O and LST3S. 6 Turn the key switch to the off position and push in the red Emergency Stop button. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 51 S-60 HC • S-60X • S-60XC...
Page 90 4 Extend the primary boom until it is fully normal operation. extended. 9 Return the machine to the fully stowed position. 3 - 52 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 91: Perform Engine Maintenance - Perkins Models
Ford DSG 423 EFI Operator Handbook Genie part number 119488 Ford MSG 425 EFI Operator Handbook Genie part number 215322 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 53 S-60 HC • S-60X • S-60XC...
Page 92: Checklist D Procedures
If the wear pad is still within specification, shim as necessary to obtain minimum clearance with zero binding. 3 - 54 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 93: Check The Turntable Rotation Bearing Bolts
3 Be sure that each turntable mounting bolt is torqued in sequence to specifications. Refer to Section 2, Specifications. Bolt torque sequence Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 55 S-60 HC • S-60X • S-60XC...
Page 94: Inspect For Turntable Bearing Wear
Result: The measurement is more than 0.063 inch / 1.6 mm. The bearing is worn and needs to be replaced. 3 - 56 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 95: Replace The Drive Hub Oil
6 Check the torque of the drive hub mounting bolts. Refer to Section 2, Specifications . 7 Repeat this procedure for each drive hub. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 57 S-60 HC • S-60X • S-60XC...
Page 96 15 Attach a lifting strap from an overhead crane to supported by the overhead crane. the center-point of the track assembly, above the sprocket. 3 - 58 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 97: Check The Free-Wheel Configuration
3 Lift the wheels or tracks off the ground and then place jack stands under the drive chassis for support. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 59 S-60 HC • S-60X • S-60XC...
Page 98 5 Manually rotate each non-steer wheel or track. Result: Each non-steer wheel or track should rotate with minimum effort. Note: S-60 TRAX and S-65 TRAX: Due to the additional components of the track system, which increase rotational friction, the track may not be able to be rotated manually.
Page 99: Replace The Hydraulic Filters
4 Remove the filter element from the filter housing. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 61 S-60 HC • S-60X • S-60XC...
Page 100 13 Remove the filter elements from the housings. 14 Inspect the housing seals and replace them if necessary. 3 - 62 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 101: Perform Engine Maintenance - Deutz Models
Deutz 2011 Series Operation Manual (Deutz part number 0312-3547). Deutz 2011 Series Operation Manual Genie part number 139320 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 63 S-60 HC • S-60X • S-60XC...
Page 102: Checklist E Procedures
5 Remove the drain plug from the hydraulic tank. stowed position. 6 Completely drain the tank into a suitable container. See capacity specifications. 3 - 64 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 103 16 Install the suction strainers using a thread sealant on the threads. 17 Install the drain plug using a thread sealant on the threads. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 65 S-60 HC • S-60X • S-60XC...
Page 104: Perform Engine Maintenance - Deutz Models
(Deutz part number 0312-3547). Deutz 2011 Series Operation Manual Deutz 2011 Series Operation Manual Genie part number 139320 Genie part number 139320 3 - 66 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 105: Replace The Boom Extend/Retract Cables
1 Replace the boom extend/retract cables. See Repair Procedure 4-5, Boom Extend/Retract Cables. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 3 - 67 S-60 HC • S-60X • S-60XC...
Page 106 Section 3 • Scheduled Maintenance Procedures December 2013 This page intentionally left blank. 3 - 68 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 107: Repair Procedures
• Key switch in the off position with the key removed • Wheels chocked • All external AC power disconnected from the machine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 1 S-60 HC • S-60X • S-60XC...
Page 108: Platform Controls
ALC-500 circuit board drive/steer joystick controller primary boom up/down, extend/retract and turntable rotate right/left joystick controller 4 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 109: Joysticks
Note: No machine fuction should operate while performing the joystick calibration procedure. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 3 S-60 HC • S-60X • S-60XC...
Page 110 Result: The alarm does not sound. Repeat steps 3 through 7. 8 Start the engine from the platform controls and press down the foot switch. 4 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 111 2% increments from a default of 100%, with a minimum of 60% and a maximum of 120%. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 5 S-60 HC • S-60X • S-60XC...
Page 112 6 times indicating that the machine is in ramp rate calibration mode. Result: The alarm does not sound. Repeat steps 3 through 7. 4 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 113 Note: Do not operate any machine function during the 10 second waiting time. 15 Cycle the red Emergency Stop button off, then back on. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 7 S-60 HC • S-60X • S-60XC...
Page 114 1 time to set the stowed position. Note: The alarm will not sound indicating the setting. 4 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 115: Platform Components
2 Simultaneously activate the boom down function and the platform level down function until the boom is fully lowered. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 9 S-60 HC • S-60X • S-60XC...
Page 116: Platform Rotator
1 Remove the platform and platform support. slave cylinder. Protect the cylinder rod from damage. Note: S-60 HC: If the load sense components are disassembled and/or removed from the platform support, the platform load sense system will need to be calibrated. See 2-4, Platform Load Sense System, S-60 HC.
Page 117 Note: When installing the platform rotator fasteners, torque the fasteners to specifications. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 11 S-60 HC • S-60X • S-60XC...
Page 118: Platform Overload System, S-60, S-65, S-60 Trax And S-65 Trax (If Equipped)
4 Using a suitable lifting device, place a test weight equal to the maximum platform capacity at the center of the platform floor. 4 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 119 Note: There may be a 2 second delay before the platform overload indicator lights and alarm responds. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 13 S-60 HC • S-60X • S-60XC...
Page 120: Platform Load Sense System, S-60 Hc
13 Test all machine functions from the ground controls. Note: For S-60, S-65, S-60 TRAX and S-65 TRAX models, refer to Repair Procedure 2-3, Platform Result: All ground control functions should Overload System, S-60, S-65, S-60 TRAX and operate normally.
Page 121 LED (safety control module) 3 Push in the red Emergency Stop button to green LED (safety control module) the off position. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 15 S-60 HC • S-60X • S-60XC...
Page 122 Description Definition Green AND Red LED's System calibrated not flashing Green AND Red LED's System not calibrated flashing alternately 4 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 123 The total determine the system fault. weight in the platform must equal 1260 lbs / 571.5 kg. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 17 S-60 HC • S-60X • S-60XC...
Page 124: Jib Boom
Do not allow oil to squirt or spray. 4 - 18 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 125: Jib Boom Lift Cylinder
Do not allow oil to squirt or spray. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 19 S-60 HC • S-60X • S-60XC...
Page 126: Boom Components
Remove the outlet box and electrical connector receptacles for the cables lay it to the side. that enter the cable track. 4 - 20 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 127 3 Raise the boom to a horizontal position. platform end of the boom. Remove the cable track guide from the boom. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 21 S-60 HC • S-60X • S-60XC...
Page 128 Do not allow oil to squirt or spray. 4 - 22 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 129 9 Operate the boom extend/retract function through a full cycle to ensure smooth operation of the new section of cable track. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 23 S-60 HC • S-60X • S-60XC...
Page 130 4 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 131: Boom
Dealer service is strongly recommended. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 25 S-60 HC • S-60X • S-60XC...
Page 132 S-60 HC: Remove the boom end cover from the 11 Attach lifting straps from a 5 ton / 5000 kg pivot end of the boom while guiding the small overhead crane to each end of the boom.
Page 133 Do not allow oil to squirt or spray. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 27 S-60 HC • S-60X • S-60XC...
Page 134: Boom Lift Cylinder
Crushing hazard. The boom will fall if not properly supported when the primary boom rod-end pivot pin is removed. 4 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 135: Boom Extension Cylinder
S-65 TRAX: Remove the boom end cover Boom Extension Cylinder retaining fasteners and remove the cover. S-60 HC: Remove the boom end cover from the The boom extension cylinder is located inside the pivot end of the boom while guiding the small...
Page 136 Remove the blocks. Note: Access the fasteners through the access hole in the outer boom tube at the pivot end. 4 - 30 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 137 Do not allow oil to squirt or spray. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 31 S-60 HC • S-60X • S-60XC...
Page 138: Boom Extend/Retract Cables
Note: Be sure to not fully extend the boom. Stop when there is approximately 3 feet / 1 m of S-60 HC: Remove the boom end cover from the travel left. pivot end of the boom while guiding the small cable from the string potentiometer out of the 9 Repeat steps 7 and 8 two to three times.
Page 139 9 Install the boom extend cables to the lower extend cable bracket that mounts to the number 3 boom tube. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 33 S-60 HC • S-60X • S-60XC...
Page 140 16 Pull the old cable completely out of the boom tube. Remove the rope. Discard the old boom retract cable. 4 - 34 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 141: Platform Leveling Master Cylinder
3 Place a 2 x 4 x 48 inches / 5 x 10 x 120 cm block of wood across the turntable covers. Position the block under the master cylinder. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 35 S-60 HC • S-60X • S-60XC...
Page 142: Primary Boom Angle Sensor S-60X And S-60Xc
14 Calibrate the boom angle sensor. Refer to Repair Procedure 1-2, How to Calibrate the Boom Angle Sensor. 4 - 36 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 143: Rpm Adjustment - Ford And Deutz Models
Adjust the Engine RPM - Perkins Models. Type "A" Type "B" (flexplate with (flexplate with separate coupler) coupler combined) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 37 S-60 HC • S-60X • S-60XC...
Page 144 6 Remove the flex plate mounting fasteners. Remove the flex plate from the flywheel. 4 - 38 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 145 5 Proceed to Repair Procedure, How to Install the Pump and Bell Housing Assembly. Ford and Deutz models Perkins models Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 39 S-60 HC • S-60X • S-60XC...
Page 146 Grease Specification ® Shell Alvania Grease CG, NLGI 0/1 or equivalent. Ford models Perkins models 4 - 40 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 147 Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. Perkins models Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 41 S-60 HC • S-60X • S-60XC...
Page 148: Engine Fault Codes - Ford Models
Codes for your specific model of engine. Use the Fault Code Chart within Section 5 to aid in identifying the fault. 4 - 42 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 149: Hydraulic Pumps
Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 43 S-60 HC • S-60X • S-60XC...
Page 150: Drive Pump
4 Support the pump with a lifting device and drive pump. remove the two drive pump mounting fasteners. 4 - 44 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 151 Deutz models: Release the manual fuel shutoff valve. 7 Start the engine from the ground controls and check for hydraulic leaks. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 45 S-60 HC • S-60X • S-60XC...
Page 152: Function Manifold Components
Differential sensing valve, 150 psi / 10.3 bar ......P ... Turntable rotate circuit ...... 30-35 ft-lbs / 41-47 Nm 4 - 46 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 153 December 2013 Section 4 • Repair Procedures MANIFOLDS Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 47 S-60 HC • S-60X • S-60XC...
Page 154 Solenoid valve, 3 position 4 way ..Y ... Platform rotate and jib boom up/down (S-65, S-65 TRAX) ..... 20-25 ft-lbs / 27-34 Nm 4 - 48 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 155: Valve Adjustments - Function Manifold
7 Repeat steps 2 through 5 and recheck relief valve pressure. 8 Remove the pressure gauge. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 49 S-60 HC • S-60X • S-60XC...
Page 156: Jib Boom / Platform Rotate Manifold Components
Solenoid valve, 2 position 3 way ..FF ..Platform rotate/jib boom select ..20-25 ft-lbs / 27-34 Nm 4 - 50 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 157: Brake/Two-Speed Manifold Components (To Sn 25201)
Solenoid valve, 2 position 3 way ..LL ... Two-speed motor shift ..... 20-25 ft-lbs / 27-34 Nm Check valve ........II .... Brake release circuit ......20-25 ft-lbs / 27-34 Nm Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 51 S-60 HC • S-60X • S-60XC...
Page 158: Brake/Two-Speed Manifold Components (From Sn 25202)
Solenoid valve, 2 position 3 way ..LL ... Two-speed motor shift ..... 20-25 ft-lbs / 27-34 Nm Check valve ........II .... Brake release circuit ......20-25 ft-lbs / 27-34 Nm 4 - 52 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 159: Turntable Rotation Manifold Components
Shuttle valve, 2 position 3 way ..OO ... Turntable rotation brake release ..10-13 ft-lbs / 14-18 Nm Orifice, 0.030 inch / 0.76 mm ..PP ... Brake release circuit (located inside port) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 53 S-60 HC • S-60X • S-60XC...
Page 160: Oscillate Directional Valve Components
Spool valve ........JJ ..Directional control ......Relief valve, 800 psi / 55 bar .... LL ..Oscillate relief ......... 30-35 ft-lbs / 41-47 Nm 4 - 54 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 161 7 To level the drive chassis, start the engine and push up or pull down on the threaded rod until the machine is completely level. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 55 S-60 HC • S-60X • S-60XC...
Page 162: Valve Adjustments - Oscillate Relief Valve
10 Turn the engine off, remove the pressure gauge and assemble the directional valve linkage. 11 Install the cover on the non-steer end of the drive chassis. 4 - 56 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 163: Drive Oil Diverter Manifold (Welder Option)
Connector fitting ........................11 ft-lbs / 15 Nm Check valve ........CY ... Prevents oil to generator ....35-40 ft-lbs / 47-54 Nm Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 57 S-60 HC • S-60X • S-60XC...
Page 164: Traction Manifold Components, 2Wd
......50-55 ft-lbs / 68-75 Nm Orifice, 0.070 inch / 1.78 mm .... VV ..Drive motor circuit 4 - 58 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 165: Valve Adjustments, 2Wd Traction Manifold
Turn the machine off. 8 Hold the charge pressure relief valve and remove the cap (item TT). Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 59 S-60 HC • S-60X • S-60XC...
Page 166: Traction Manifold Components, 4Wd (From Sn 21001 To 21231)
Relief valve, 280 psi / 19.3 bar ..UU ..Charge pressure circuit ....35-40 ft-lbs / 14-16 Nm 4 - 60 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 167 December 2013 Section 4 • Repair Procedures MANIFOLDS Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 61 S-60 HC • S-60X • S-60XC...
Page 168: Traction Manifold Components, 4Wd (After Sn 21231)
........80-90 ft-lbs / 108-122 Nm Check valve ........YY ..Non-steer end drive motor circuit ..35-40 ft-lbs / 14-16 Nm 4 - 62 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 169 December 2013 Section 4 • Repair Procedures MANIFOLDS Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 63 S-60 HC • S-60X • S-60XC...
Page 170: Valve Adjustments, 4Wd Traction Manifold
Turn the machine off. 8 Hold the charge pressure relief valve and remove the cap (item UU). 4 - 64 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 171: Hydraulic Generator Manifold Components, 3Kw (After Sn 21396)
Proportional solenoid valve ....HH ..Generator speed ......33-37 ft-lbs / 45-50 Nm Relief valve, 2700 psi / 186 bar ... GG ..Generator circuit ......20-25 ft-lbs / 27-34 Nm Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 65 S-60 HC • S-60X • S-60XC...
Page 172: Valve Coils
30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. 4 - 66 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 173 20%, the coil and/or its internal diode are faulty and the coil should be replaced. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 67 S-60 HC • S-60X • S-60XC...
Page 174: Turntable Rotation Components
Crushing hazard. The turntable rotation drive hub assembly could become unbalanced and fall when removed from the machine if not properly supported. 4 - 68 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 175 8 Rotate the turntable through an entire rotation. Check for tight spots that could cause binding. Readjust if necessary. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 69 S-60 HC • S-60X • S-60XC...
Page 176: Axle Components
Do not allow oil to squirt or spray. 4 - 70 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 177: Track Components
Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 71 S-60 HC • S-60X • S-60XC...
Page 178 Insert another pointed pry bar into the wheel stud hole at the opposite side of the split tooth. 4 - 72 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 179 18 Locate the grease zerk fitting on the other side of the track tension cylinder. Outside Inside bogey wheels grease zerk grease plug Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 4 - 73 S-60 HC • S-60X • S-60XC...
Page 180 Refer to Section 2, Specifications . Grease Specification Chevron Ultra-duty grease, EP NLGI 2 (lithium based) or equivalent. 4 - 74 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 181: Fault Codes
• Wheels chocked • All external AC power disconnected from the machine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 1 S-60 HC • S-60X • S-60XC...
Page 182 OR use a grounded wrist strap. 5 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 183 31 Invalid setup Initiate 1 -second Calibrate angle sensor. beep of Alarm Buzzer and required retract into safe envelope Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 3 S-60 HC • S-60X • S-60XC...
Page 184 Check and service ext/ Required retract into ret and fully stowed “FULLY RETRACTED” switches state before lowering -500lb. Mode: Operates normally 5 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 185 Drive enable Cycle power off, Override override direction then on after Switch is frozen at problem has been neutral. corrected. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 5 S-60 HC • S-60X • S-60XC...
Page 186 17 Not calibrated Normal function Calibrate valve except threshold threshold. for one or both directions is zero. 5 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 187 Valve Frozen at zero problem has been and neutral. corrected. Alarm sounds indicating a fault. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 7 S-60 HC • S-60X • S-60XC...
Page 188 4 Continue to hold the run/test toggle switch in the and other jewelry. test position and count the blinks. 3 Connect the negative battery cable to the battery. 5 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 189 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 9 S-60 HC • S-60X • S-60XC...
Page 190 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 10 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 191 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 11 S-60 HC • S-60X • S-60XC...
Page 192 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 193 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 13 S-60 HC • S-60X • S-60XC...
Page 194 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 14 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 195 4 Continue to hold the run/test toggle switch in the and other jewelry. test position and count the blinks. 3 Connect the negative battery cable to the battery. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 15 S-60 HC • S-60X • S-60XC...
Page 196 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 197 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 17 S-60 HC • S-60X • S-60XC...
Page 198 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 18 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 199 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 19 S-60 HC • S-60X • S-60XC...
Page 200 Ford MSG-425/ Ford DSG-423 EFI Diagnostic Manual (EDI part number 1080030). Ford MSG-425/DSG-423 EFI Diagnostic Manual Genie part number 162067 5 - 20 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 201 LED (operational control module) operational control module safety control module red LED (safety control module) green LED (safety control module) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 21 S-60 HC • S-60X • S-60XC...
Page 202 26 Output short low Boom up/down and Repair system wiring and/or connections. extend/retract inoperative. Relay wiring open or shorted to ground. 5 - 22 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 203 Boom range of motion Calibrate the platform load sense is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 23 S-60 HC • S-60X • S-60XC...
Page 204 Repair wiring and/or connections OR and safety sensor replace string potentiometer and values against each other. calibrate overload system. 5 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 205 Boom range of Calibrate the platform load sense motion is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 25 S-60 HC • S-60X • S-60XC...
Page 206 Repair wiring and/or connections and safety sensor OR replace boom angle sensor and values against calibrate overload system. each other. 5 - 26 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 207 Boom range of Calibrate the platform load sense motion is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 27 S-60 HC • S-60X • S-60XC...
Page 208 Repair wiring and/or connections and safety sensor OR replace platform load cell and values against calibrate overload system. each other. 5 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 209 Identify Malfunction Troubleshoot symptoms discovered problem still exists Inspect Perform Return to and test repair service problem solved Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 1 S-60 HC • S-60X • S-60XC...
Page 210: Electrical Symbols Legend
Fuse with amperage N.O. Circuit breaker with amperage Control relay contact DiodeStarting aid: normally open (NO) glow plug or flame ignitor 6 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 211: Hydraulic Symbols Legend
Differential sensing valve (engine or motor) Pilot operated 2 position, Double acting cylinder 2 way, directional valve Solenoid operated proportional valve Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 3 S-60 HC • S-60X • S-60XC...
Page 212: Limit Switch Location Legend
(S-60X / S-60XC) LS18 / LS18A ANGLE SENSOR (CE MODELS) (S-60 HC) S-60 HC, S-60X AND S-60XC AS NOTED 6 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 213: Ford Engine Relay Layout
F5-15A EMPTY Ford DSG-423 EFI Starter Empty Relay F1-10A F2-5A Fuel Power Pump F3-10A F4-15A Relay Relay F5-15A F6-10A Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 5 S-60 HC • S-60X • S-60XC...
Page 214 Section 6 • Schematics December 2013 6 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 215: Ford Dsg-423 Engine Wire Harness
Section 6 • Schematics December 2013 Ford DSG-423 Engine Wire Harness 6 - 7 6 - 8...
Page 216 R 16 CONNECTOR R 16 R 16 R 16 R 16 R 16 R 16 R/T 18 RELAYED POWER 6 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 217: Ford Msg-425 Engine Wire Harness
INJ CYL #4 INJ CYL #3 INJ CYL #2 INJ CYL #1 VVT SOLENOID RED 16 RELAYED POWER RED 16 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 9 S-60 HC • S-60X • S-60XC...
Page 218 December 2013 Section 6 • Schematics Ford MSG-425 Engine Wire Harness 6 - 9 6 - 10...
Page 219: Electrical Schematic, Options (All Models)
Section 6 • Schematics December 2013 Electrical Schematic, Options (All Models) 6 - 11 6 - 12...
Page 220 CR45 SECOND BATTERY OPTION B1BAT RD BAT2 APU EXCT 12VDC 12VDC BAT+ BAT- ES0396R ES0186U ES0193U CR46 ES0390J REGULATOR 6 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 221: Wiring Diagram, Belt Driven Generator
RESET CB BLK-120VAC BLK-120VAC 220V AC W/REGULATOR RED/12V BK/WH BK/WH (BK/RD) (BK/RD) WHT-NEUTRAL 220V AC AUTO RESET CB BLK-220VAC 12.5A Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 13 S-60 HC • S-60X • S-60XC...
Page 222 December 2013 Section 6 • Schematics Wiring Diagram, Belt Driven Generator 6 - 13 6 - 14...
Page 223: Wiring Diagram, 3Kw Hydraulic Generator
Section 6 • Schematics December 2013 Wiring Diagram, 3kW Hydraulic Generator 6 - 15 6 - 16...
Page 224 GREEN BLACK BLACK BLACK DTP04-4P BLACK DTP06-4S CAPACITOR YELLOW BLACK DIAGNOSTIC BLUE +12VDC (PURGE) BLACK -12VDC +12VDC GEN OFF/ON 6 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 225: Wiring Diagram, 12Kw Hydraulic Generator - Welder Option
(TURNTABLE) 110 VAC GFI (PLATFORM) BRASS SILVER WHITE GREEN GREEN BLACK 12 GA 3 CONDUCTOR 110 VAC PLUG (TURNTABLE) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 17 S-60 HC • S-60X • S-60XC...
Page 226 December 2013 Section 6 • Schematics Wiring Diagram, 12kW Hydraulic Generator - Welder Option 6 - 17 6 - 18...
Page 227: Electrical Schematic, 12Kw Hydraulic Generator Welder Option
Section 6 • Schematics December 2013 Electrical Schematic, 12kW Hydraulic Generator Welder Option 6 - 19 6 - 20...
Page 228 F2 DIG IN 1 GENERATOR ON (GRN/WHT) F3 DIG IN 2 SX CONTROLLER GR/WH Y75-2 PILOT PRESSURE SIGNAL FROM GENERATOR MANIFOLD (16/4) DIVERTER MANIFOLD 6 - 20 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 229 21 GPM / 79.5 L/min MTR B MTR A 0.047 inch / 1.2 mm 24CC HS0078K GENERATOR 12.5 KW Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 21 S-60 HC • S-60X • S-60XC...
Page 230 December 2013 Section 6 • Schematics Hydraulic Schematic, 12kW Hydraulic Generator Option 6 - 21 6 - 22...
Page 231: Hydraulic Schematic, 2Wd Models (From Sn 21001 To 21396)
Section 6 • Schematics December 2013 Hydraulic Schematic, 2WD Models (from SN 21001 to 21396) 6 - 23 6 - 24...
Page 232 FUNCTION MANIFOLD 800 psi 55 bar HYDRAULIC ROTARY COUPLER OIL COOLER OPTION OSCILLATE OPTION HS0078J OSCILLATE VALVE LEFT REAR 6 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 233: Hydraulic Schematic, 2Wd Models (After Sn 21396)
FUNCTION MANIFOLD 800 psi 55 bar HYDRAULIC ROTARY COUPLER OIL COOLER OPTION OSCILLATE OPTION HS0078L OSCILLATE VALVE LEFT REAR Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 25 S-60 HC • S-60X • S-60XC...
Page 234 December 2013 Section 6 • Schematics Hydraulic Schematic, 2WD Models (after SN 21396) 6 - 25 6 - 26...
Page 235: Hydraulic Schematic, 4Wd Models (From Sn 21001 To 21396)
Section 6 • Schematics December 2013 Hydraulic Schematic, 4WD Models (from SN 21001 to 21396) 6 - 27 6 - 28...
Page 236 TRACTION MANIFOLD 55 bar HYDRAULIC ROTARY COUPLER OIL COOLER OPTION LEFT LEFT FRONT OSCILLATE OPTION REAR HS0078J OSCILLATE VALVE 6 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 237: Hydraulic Schematic, 4Wd Models (After Sn 21396)
TRACTION MANIFOLD 55 bar HYDRAULIC ROTARY COUPLER OIL COOLER OPTION LEFT LEFT FRONT OSCILLATE OPTION REAR HS0078L OSCILLATE VALVE Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 29 S-60 HC • S-60X • S-60XC...
Page 238 December 2013 Section 6 • Schematics Hydraulic Schematic, 4WD Models (after SN 21396) 6 - 29 6 - 30...
Page 239: Electrical Schematic, S-65 Ford Engine Models (Ansi / Csa)
Section 6 • Schematics December 2013 Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA) 6 - 31 6 - 32...
Page 240 (REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 32 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 241 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 33 S-60 HC • S-60X • S-60XC...
Page 242 December 2013 Section 6 • Schematics Electrical Schematic, S-65 Ford Engine Models, (ANSI / CSA) 6 - 33 6 - 34...
Page 243: Ground Control Box Terminal Strip Wiring Diagram
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 Ford Engine Models (ANSI / CSA) 6 - 35 6 - 36...
Page 244 ES0396R WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 36 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 245: Ford Engine Models (Ansi / Csa)
PLATFORM ROTATE TOGGLE SWITCH Ford MSG-425 EFI Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 37 S-60 HC • S-60X • S-60XC...
Page 246: Ford Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 37 6 - 38...
Page 247: Platform Control Box Wiring Diagram
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 39 6 - 40...
Page 248 (S-65 OPT.) F.S. 12V BATT ES0396R NOTE: DASHED LINES INDICATE OPTIONS. Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 40 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 249: Ford Engine Models (Ansi/Csa)
PLATFORM ROTATE TOGGLE SWITCH Ford DSG-423 EFI Engine JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0396R Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 41 S-60 HC • S-60X • S-60XC...
Page 250: Ford Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 41 6 - 42...
Page 251: Electrical Schematic, S-65/S60 Trax/S65 Trax Deutz D2011L03I Models (Ansi / Csa)
Section 6 • Schematics December 2013 Electrical Schematic, S-65/S60 TRAX/S65 TRAX Deutz D2011L03i Models (ANSI / CSA) 6 - 43 6 - 44...
Page 252 IGN / FUEL ON ENGINE FAULT TB21 C5-3 TB25 TB26 CR17 CR19 EXCT BAT- BAT+ 12V DC CR15 REGULATOR ES0186U 6 - 44 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 253 TB19 CR34 TB17 TB15 TB59 TB18 TB31 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 45 S-60 HC • S-60X • S-60XC...
Page 254 December 2013 Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (ANSI / CSA) 6 - 45 6 - 46...
Page 255: Electrical Schematic, S-65/S60 Trax/S65 Trax Deutz Td2011L04I Models (Ansi / Csa)
Section 6 • Schematics December 2013 Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) 6 - 47 6 - 48...
Page 256 Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) +BAT +AUX -GND MODULE MOM N.O. TIME DELAY S-500 REGULATOR ANSI/CSA 6 - 48 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 257 TB19 CR34 TB17 TB15 TB59 TB18 TB31 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 49 S-60 HC • S-60X • S-60XC...
Page 258 December 2013 Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) 6 - 49 6 - 50...
Page 259 Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 51 6 - 52...
Page 260: S60 Trax/S65 Trax Deutz Engine Models
WH/RD-R4 WH/RD-R2 ES0186U NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Deutz D2011L03i Engine and Deutz TD2011L04i Engine 6 - 52 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 261: Deutz Engine Models (Ansi / Csa)
PLATFORM ROTATE TOGGLE SWITCH Deutz TD2011L04i Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 53 S-60 HC • S-60X • S-60XC...
Page 262: Deutz Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 53 6 - 54...
Page 263: Deutz Engine Models (Ansi / Csa)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 55 6 - 56...
Page 264: Deutz Engine Models (Ansi/Csa)
OPT. OPT. (S-65 OPT.) F.S. 12V BATT ES0186U NOTE: DASHED LINES INDICATE OPTIONS. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 56 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 265: Deutz Engine Models (Ansi/Csa)
PLATFORM ROTATE TOGGLE SWITCH Deutz D2011L03i Engine JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Deutz TD2011L04i Engine ES0186U Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 57 S-60 HC • S-60X • S-60XC...
Page 266: Deutz Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 57 6 - 58...
Page 267: Electrical Schematic, S-65/S60 Trax/S65 Trax
Section 6 • Schematics December 2013 Electrical Schematic, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 59 6 - 60...
Page 268 ENGINE FAULT TB21 C5-3 TB25 TB26 CR17 CR19 EXCT BAT- BAT+ 12V DC CR15 REGULATOR ES0193U Perkins 404-22 Engine 6 - 60 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 269: Perkins Engine Models (Ansi / Csa)
TB15 TB59 TB18 TB31 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 61 S-60 HC • S-60X • S-60XC...
Page 270: Perkins Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Electrical Schematic, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 61 6 - 62...
Page 271: Perkins Engine Models (Ansi / Csa)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 63 6 - 64...
Page 272 BK C6-10 RD/WH-TS61 RD/WH-R16 WH/RD-R4 WH/RD-R2 ES0193U NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Perkins 404-22 Engine 6 - 64 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 273 PLATFORM ROTATE TOGGLE SWITCH Perkins 404-22 Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 65 S-60 HC • S-60X • S-60XC...
Page 274: Perkins Engine Models (Ansi / Csa)
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 65 6 - 66...
Page 275: Perkins Engine Models (Ansi / Csa)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 67 6 - 68...
Page 276 BATGRN C7P-3 F.S. OPT. OPT. (S-65 OPT.) F.S. 12V BATT ES0193U NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 68 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 277: Perkins Engine Models (Ansi/Csa)
GLOW PLUG TOGGLE SWITCH PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0193U Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 69 S-60 HC • S-60X • S-60XC...
Page 278: Perkins Engine Models (Ansi/Csa)
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 69 6 - 70...
Page 279: Electrical Schematic, S-60X And S-60Xc
Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Ford Engine Models (ANSI / CSA) 6 - 71 6 - 72...
Page 280: Ford Engine Models (Ansi/Csa)
(REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 72 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 281: Ford Engine Models (Ansi/Csa)
4 3 2 1 4 3 2 1 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 73 S-60 HC • S-60X • S-60XC...
Page 282: Ford Engine Models (Ansi/Csa)
December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Ford Engine Models (ANSI / CSA) 6 - 73 6 - 74...
Page 283: Ground Control Box Terminal Strip Wiring Diagram, S-60X And S-60Xc
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 75 6 - 76...
Page 284 ES0396J WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 76 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 285: Ground Control Box Switch Panel Wiring Diagram S-60X And S-60Xc
TS57 PLATFORM ROTATE TOGGLE SWITCH Ford MSG-425 EFI Engine KEY SWITCH TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 77 S-60 HC • S-60X • S-60XC...
Page 286 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 77 6 - 78...
Page 287: Platform Control Box Wiring Diagram, S-60X And S-60Xc
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 79 6 - 80...
Page 288 OPT. OPT. F.S. 12V BATT ES0396J NOTE: DASHED LINES INDICATE OPTIONS. Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 80 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 289: Platform Control Box Switch Panel Wiring Diagram S-60X And S-60Xc
ENGINE START TOGGLE SWITCH FUEL SELECT TOGGLE SWITCH Ford DSG-423 EFI Engine RPM SELECT TOGGLE SWITCH ES0396J Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 81 S-60 HC • S-60X • S-60XC...
Page 290 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 81 6 - 82...
Page 291: Electrical Schematic, S-60X And S-60Xc
Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Deutz D2011L03i Models (ANSI/CSA) 6 - 83 6 - 84...
Page 292: Electrical Schematic, S-60X And S-60Xc
IGN / FUEL ON ENGINE FAULT TB21 C5-3 TB25 TB26 CR17 CR19 EXCT BAT+ BAT- 12V DC CR15 REGULATOR ES0186U 6 - 84 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 293 C6-7 C6-12 J133 C118LS OR J134 4 3 2 1 4 3 2 1 4 3 2 1 J114 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 85 S-60 HC • S-60X • S-60XC...
Page 294 December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Deutz D2011L03i Models (ANSI/CSA) 6 - 85 6 - 86...
Page 295: Deutz Td2011L04I Models (Ansi/Csa)
Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Deutz TD2011L04i Models (ANSI/CSA) 6 - 87 6 - 88...
Page 296 Electrical Schematic, S-60X and S-60XC Deutz TD2011L04i Models (ANSI/CSA) +BAT +AUX -GND MODULE MOM N.O. TIME DELAY S-500 REGULATOR ANSI/CSA 6 - 88 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 297 C6-7 C6-12 J133 C118LS OR J134 4 3 2 1 4 3 2 1 4 3 2 1 J114 Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 89 S-60 HC • S-60X • S-60XC...
Page 298 December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Deutz TD2011L04i Models (ANSI/CSA) 6 - 89 6 - 90...
Page 299: Ground Control Box Terminal Strip Wiring Diagram S-60X And S-60Xc
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 91 6 - 92...
Page 300 WH/RD-R4 WH/RD-R2 ES0186U HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTION WIRES. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 92 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 301: Ground Control Box Switch Panel Wiring Diagram S-60X And S-60Xc
HOUR METER TS57 PLATFORM ROTATE TOGGLE SWITCH Deutz TD2011L04i Engine KEY SWITCH TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 93 S-60 HC • S-60X • S-60XC...
Page 302 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 93 6 - 94...
Page 303: Platform Control Box Wiring Diagram, S-60X And S-60Xc
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 95 6 - 96...
Page 304 F.S. OPT. OPT. OPT. F.S. 12V BATT ES0186U NOTE: DASHED LINES INDICATE OPTIONS. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 96 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 305: Platform Control Box Switch Panel Wiring Diagram, S-60X And S-60Xc
ENGINE START TOGGLE SWITCH RPM SELECT TOGGLE SWITCH GLOW PLUG TOGGLE SWITCH Deutz D2011L03i Engine ES0186U Deutz TD2011L04i Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 97 S-60 HC • S-60X • S-60XC...
Page 306 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 97 6 - 98...
Page 307: Electrical Schematic, S-60X And S-60Xc
Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) 6 - 99 6 - 100...
Page 308 ENGINE FAULT TB21 C5-3 TB25 TB26 CR17 CR19 EXCT BAT+ BAT- 12V DC CR15 REGULATOR ES0193U Perkins 404-22 Engine 6 - 100 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 309 C118LS OR J134 4 3 2 1 4 3 2 1 4 3 2 1 J114 Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 101 S-60 HC • S-60X • S-60XC...
Page 310 December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) 6 - 101 6 - 102...
Page 311: Ground Control Box Terminal Strip Wiring Diagram S-60X And S-60Xc
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 103 6 - 104...
Page 312 BK C6-10 RD/WH-TS61 RD/WH-R16 WH/RD-R4 WH/RD-R2 ES0193U HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 104 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 313: Ground Control Box Switch Panel Wiring Diagram, S-60X And S-60Xc
HOUR METER TS57 PLATFORM ROTATE TOGGLE SWITCH Perkins 404-22 Engine KEY SWITCH TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 105 S-60 HC • S-60X • S-60XC...
Page 314 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 105 6 - 106...
Page 315 Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 107 6 - 108...
Page 316: Platform Control Box Wiring Diagram S-60X And S-60Xc
C28TTA RD/BK C1P-2 BATGRN C7P-3 F.S. OPT. OPT. OPT. F.S. 12V BATT ES0193U NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 108 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 317: Platform Control Box Switch Panel Wiring Diagram, S-60X And S-60Xc
AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH RPM SELECT TOGGLE SWITCH GLOW PLUG TOGGLE SWITCH ES0193U Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 109 S-60 HC • S-60X • S-60XC...
Page 318 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 109 6 - 110...
Page 319: Electrical Schematic
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 111 6 - 112...
Page 320: Electrical Schematic
(REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 112 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 321 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 113 S-60 HC • S-60X • S-60XC...
Page 322 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 113 6 - 114...
Page 323: Ford Engine Models (Ce) (After Sn 22516)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 (CE) (after SN 22516) Ford Engine Models 6 - 115 6 - 116...
Page 324 (REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 116 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 325 TB14 TB32 TB29 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 117 S-60 HC • S-60X • S-60XC...
Page 326 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 (CE) (after SN 22516) Ford Engine Models 6 - 117 6 - 118...
Page 327: Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (Ce) (From Sn 21001 To 22516)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 119 6 - 120...
Page 328 WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 120 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 329 ES0396R WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 121 S-60 HC • S-60X • S-60XC...
Page 330: Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65 Ford Engine Models, (Ce) (After Sn 22516)
December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (CE) (after SN 22516) 6 - 121 6 - 122...
Page 331: Ground Control Box Switch Panel Wiring Diagram
Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 123 6 - 124...
Page 332 FUEL SELECT TOGGLE SWITCH PLATFORM OVERLOAD ALARM TS54 RPM SELECT TOGGLE SWITCH Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 124 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 333: Platform Control Box Wiring Diagram
NOTE: DASHED LINES INDICATE OPTIONS. LS18 OPT. (S-65 OPT.) ES0396R F.S. 12V BATT Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 125 S-60 HC • S-60X • S-60XC...
Page 334 December 2013 Section 6 • Schematics Platform Control Box Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 125 6 - 126...
Page 335: Platform Control Box Switch Panel Wiring Diagram
Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 127 6 - 128...
Page 336 RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH ES0396R Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 128 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 337: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) 6 - 129 6 - 130...
Page 338: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) C41RPM OR/BK C41RPM OR/BK P22LS BK P22LS BK P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK LS18A C132PLI2 BK...
Page 339 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION. C28TTA RD/BK C28TTA RD/BK P26ESTP BK...
Page 340 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) 6 - 131 6 - 132...
Page 341: Deutz Td2011L04I Models (Ce)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (CE) 6 - 133 6 - 134...
Page 342 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (CE) +BAT +AUX -GND MODULE MOM N.O. TIME DELAY S-500 REGULATOR ES0387H 6 - 134 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.
Page 343 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (CE) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION. C28TTA RD/BK C28TTA RD/BK P26ESTP BK...
Page 344 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (CE) 6 - 135 6 - 136...
Page 345: Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65 S60 Trax/S65 Trax Deutz Engine Models (Ce)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models, (CE) 6 - 137 6 - 138...
Page 346 WH/RD-R4 WH/RD-R2 HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTIONS. ES0186U Deutz D2011L03i Engine and Deutz TD2011L04i Engine 6 - 138 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 347: Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Deutz Engine Models (Ce)
ENGINE START TOGGLE SWITCH HOUR METER TS54 RPM SELECT TOGGLE SWITCH Deutz TD2011L04i Engine PLATFORM OVERLOAD ALARM TS56 GLOW PLUG TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 139 S-60 HC • S-60X • S-60XC...
Page 348 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 139 6 - 140...
Page 349: Platform Control Box Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Deutz Engine Models (Ce)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 141 6 - 142...
Page 350: Platform Control Box Wiring Diagram, S-60/S-65/S60 Trax/S65 Trax
LS18 OPT. (S-65 OPT.) F.S. 12V BATT ES0186U NOTE: DASHED LINES INDICATE OPTIONS. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 142 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 351: Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Deutz Engine Models (Ce)
HORN BUTTON RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 143 S-60 HC • S-60X • S-60XC...
Page 352 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 143 6 - 144...
Page 353: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax
Section 6 • Schematics December 2013 Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 145 6 - 146...
Page 354 ENGINE FAULT TB21 C5-3 TB26 TB25 CR17 CR19 EXCT BAT- BAT+ 12V DC CR15 REGULATOR ES0193U Perkins 404-22 Engine 6 - 146 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 355 TB15 TB59 TB18 TB31 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 147 S-60 HC • S-60X • S-60XC...
Page 356 December 2013 Section 6 • Schematics Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 147 6 - 148...
Page 357: Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (Ce)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 149 6 - 150...
Page 358 BK C6-10 RD/WH-TS61 RD/WH-R16 WH/RD-R4 WH/RD-R2 HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTIONS. ES0193U Perkins 404-22 Engine 6 - 150 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 359: Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (Ce)
ENGINE START TOGGLE SWITCH HOUR METER TS54 RPM SELECT TOGGLE SWITCH Perkins 404-22 Engine PLATFORM OVERLOAD ALARM TS56 GLOW PLUG TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 151 S-60 HC • S-60X • S-60XC...
Page 360 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 151 6 - 152...
Page 361: Platform Control Box Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (Ce)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 153 6 - 154...
Page 362 RD LS18 CABLE F.S. LS18 OPT. (S-65 OPT.) F.S. 12V BATT ES0193U NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 154 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 363 EMERGENCY STOP BUTTON HORN BUTTON RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 155 S-60 HC • S-60X • S-60XC...
Page 364 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 155 6 - 156...
Page 365: Electrical Schematic, S-60 Hc (Ce)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 HC (CE) 6 - 157 6 - 158...
Page 366 C133PLA GR/BK C2PBD RD/BK R183RCV BL NOTES: 1. ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN THE STOWED POSITION. ES0390J 6 - 158 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 367: Chassis Wiring Diagram, S-60 Hc (Ce)
MANIFOLD HARNESS BOOM BOOM UP/DOWN EXTEND/ FLOW RETRACT CONTROL FLOW CONTROL 10 11 CONNECTS ES0390J TO PC FUNCTION MANIFOLD Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 159 S-60 HC • S-60X • S-60XC...
Page 368 December 2013 Section 6 • Schematics Chassis Wiring Diagram, S-60 HC (CE) 6 - 159 6 - 160...
Page 369: Ground Control Box Terminal Strip Wiring Diagram, S-60 Hc (Ce) (From Sn 21001 To 21287)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60 HC (CE) (from SN 21001 to 21287) 6 - 161 6 - 162...
Page 370 C7PBE BK (TB7A) GND BR C2PBD RD/BK (C6-2) R2PBD RD/BK (R18) C168PL BL/RD (C40-7) C2PBD RD/BK (TB2A) ES0390J R134BAT RD (L45) 6 - 162 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 371: (Ce) (After Sn 21287)
C2PBD RD/BK (C6-2) R1PBU RD RECOVERY R2PBD RD/BK (R18) HIGH CAP C168PL BL/RD (C40-7) C2PBD RD/BK (TB2A) ES0390J R134BAT RD (L45) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 163 S-60 HC • S-60X • S-60XC...
Page 372 December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 HC (CE) (after SN 21287) 6 - 163 6 - 164...
Page 373: Platform Control Box Wiring Diagram, S-60 Hc (Ce)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60 HC (CE ) 6 - 165 6 - 166...
Page 374 Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60 HC (CE ) (BROWN) PLATFORM OVERLOAD PRIMARY BOOM TS15 UP / DOWN FUEL SELECT SELECT RPM SELECT DRIVE ENABLE EXTEND / RETRACT TURNTABLE ROTATE DRIVE / STEER CABLE...
Page 375: Electrical Schematic
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 167 6 - 168...
Page 376 (REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 168 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 377 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 169 S-60 HC • S-60X •S-60XC...
Page 378 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 169 6 - 170...
Page 379: Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 171 6 - 172...
Page 380 ES0396R WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 172 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 381: As, From Sn 21001 To 21629
PLATFORM ROTATE TOGGLE SWITCH Ford MSG-425 EFI Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 173 S-60 HC • S-60X •S-60XC...
Page 382: Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (As) (From Sn 21001 To 21629)
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram (AS) (from SN 21001 to 21629) S-60/S-65 Ford Engine Models 6 - 173 6 - 174...
Page 383: Platform Control Box Wiring Diagram S-60/S-65 Ford Engine Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 175 6 - 176...
Page 384 (S-65 OPT.) F.S. 12V BATT ES0396R NOTE: DASHED LINES INDICATE OPTIONS. Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 176 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 385 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Ford DSG-423 EFI Engine ES0396R Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 177 S-60 HC • S-60X •S-60XC...
Page 386: Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (As) (From Sn 21001 To 21629)
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 177 6 - 178...
Page 387: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Deutz D2011L03I Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) 6 - 179 6 - 180...
Page 388 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) C41RPM OR/BK C41RPM OR/BK P22LS BK P22LS BK P134 RD P134 RD C28TTA RD/BK...
Page 389 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION C28TTA RD/BK...
Page 390 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) 6 - 181 6 - 182...
Page 391: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Deutz Td2011L04I Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) 6 - 183 6 - 184...
Page 392 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) +BAT +AUX -GND MODULE MOM N.O. TIME DELAY S-500 REGULATOR ANSI/CSA 6 - 184 S-60 •...
Page 393 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION C28TTA RD/BK...
Page 394 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) 6 - 185 6 - 186...
Page 395: Ground Control Box Terminal Strip Wiring Diagram
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 187 6 - 188...
Page 396 RD/WH-R16 WH/RD-R4 WH/RD-R2 ES0186U NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 188 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 397: S60 Trax/S65 Trax Deutz Engine Models (As) (From Sn 21001 To 21629)
TS57 PLATFORM ROTATE TOGGLE SWITCH Deutz TD2011L04i Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 189 S-60 HC • S-60X •S-60XC...
Page 398: Ground Control Box Switch Panel Wiring Diagram
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 189 6 - 190...
Page 399: S60 Trax/S65 Trax Deutz Engine Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 191 6 - 192...
Page 400 OPT. OPT. (S-65 OPT.) F.S. 12V BATT ES0186U NOTE: DASHED LINES INDICATE OPTIONS. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 192 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 401: S60 Trax/S65 Trax Deutz Engine Models (As) (From Sn 21001 To 21629)
PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Deutz D2011L03i Engine ES0186U Deutz TD2011L04i Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 193 S-60 HC • S-60X •S-60XC...
Page 402: Platform Control Box Switch Panel Wiring Diagram
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 193 6 - 194...
Page 403: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 195 6 - 196...
Page 404: S60 Trax/S65 Trax Perkins Engine Models (As) (From Sn 21001 To 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) C41RPM OR/BK C41RPM OR/BK P22LS BK P22LS BK P134 RD P134 RD C28TTA RD/BK...
Page 405: Perkins Engine Models (As) (From Sn 21001 To 21629)
December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION C28TTA RD/BK...
Page 406 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 197 6 - 198...
Page 407 Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 199 6 - 200...
Page 408 BK C6-10 RD/WH-TS61 RD/WH-R16 WH/RD-R4 WH/RD-R2 ES0193U NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Perkins 404-22 Engine 6 - 200 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 409 TS57 PLATFORM ROTATE TOGGLE SWITCH Perkins 404-22 Engine KEY SWITCH TS58 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 201 S-60 HC • S-60X •S-60XC...
Page 410 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 201 6 - 202...
Page 411: Platform Control Box Wiring Diagram
Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 203 6 - 204...
Page 412: S60 Trax/S65 Trax Perkins Engine Models (As) (From Sn 21001 To 21629)
BATGRN C7P-3 F.S. OPT. OPT. (S-65 OPT.) F.S. 12V BATT ES0193U NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 204 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 413 GLOW PLUG TOGGLE SWITCH PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0193U Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 205 S-60 HC • S-60X •S-60XC...
Page 414: Platform Control Box Switch Panel Wiring Diagram
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 205 6 - 206...
Page 415: Electrical Schematic
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 207 6 - 208...
Page 416: Electrical Schematic
(REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 208 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 417 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 209 S-60 HC • S-60X •S-60XC...
Page 418 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 209 6 - 210...
Page 419: Ford Engine Models (As) (After Sn 22516)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 (AS) (after SN 22516) Ford Engine Models 6 - 211 6 - 212...
Page 420 (REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 212 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 421 TB30 TB14 TB29 TB32 C6-7 C118LS OR 4 3 2 1 J114 Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 213 S-60 HC • S-60X •S-60XC...
Page 422 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (after SN 22516) 6 - 213 6 - 214...
Page 423: Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65 Ford Engine Models (As) (From Sn 21630 To 22516)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 215 6 - 216...
Page 424 WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 216 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 425 WH/RD-R4 ES0396R WH/RD-R2 NOTE: DASHED LINES INDICATE OPTIONS. HARNESS TO SWITCH PANEL Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 217 S-60 HC • S-60X •S-60XC...
Page 426: Ground Control Box Terminal Strip Wiring Diagram, S-60/S-65 Ford Engine Models (As) (After Sn 22516))
December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 22516) 6 - 217 6 - 218...
Page 427: Ground Control Box Switch Panel Wiring Diagram, S-60/S-65 Ford Engine Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 219 6 - 220...
Page 428 Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) RD/WH COMPONENT INDEX - GROUND CONTROLS KEY SWITCH ENGINE CIRCUIT BREAKER, 15A TS57 PLATFORM ROTATE TOGGLE SWITCH...
Page 429: Platform Control Box Wiring Diagram
12V BATT ES0396R LOAD SENSE RECOVERY OPTION NOTE: DASHED LINES INDICATE OPTIONS. Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 221 S-60 HC • S-60X •S-60XC...
Page 430: Ford Engine Models (As) (After Sn 21629)
December 2013 Section 6 • Schematics Platform Control Box Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 221 6 - 222...
Page 431: Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 Ford Engine Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 223 6 - 224...
Page 432 Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) CONTROL HARNESS TO PLATFORM BOX TS15 CR13 TS47 TS48 TS14 BK P22BAT COMPONENT INDEX NOTE: DASHED LINES INDICATE OPTIONS.
Page 433: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Deutz D2011L03I Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) 6 - 225 6 - 226...
Page 434 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) C41RPM OR/BK C41RPM OR/BK P22LS BK P22LS BK P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK...
Page 435 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION. C28TTA RD/BK C28TTA RD/BK...
Page 436 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) 6 - 227 6 - 228...
Page 437: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Deutz Td2011L04I Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) 6 - 229 6 - 230...
Page 438 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) +BAT +AUX -GND MODULE MOM N.O. TIME DELAY S-500 REGULATOR ES0387H 6 - 230 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.
Page 439 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION. C28TTA RD/BK C28TTA RD/BK...
Page 440 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) 6 - 231 6 - 232...
Page 441: Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Deutz Engine Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 233 6 - 234...
Page 442 WH/RD-R4 WH/RD-R2 HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTIONS. ES0186U Deutz D2011L03i Engine and Deutz TD2011L04i Engine 6 - 234 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 443 ENGINE START TOGGLE SWITCH HOUR METER TS54 RPM SELECT TOGGLE SWITCH Deutz TD2011L04i Engine PLATFORM OVERLOAD ALARM TS56 GLOW PLUG TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 235 S-60 HC • S-60X •S-60XC...
Page 444 December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 235 6 - 236...
Page 445 Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 237 6 - 238...
Page 446 LS18 OPT. (S-65 OPT.) F.S. 12V BATT ES0186U NOTE: DASHED LINES INDICATE OPTIONS. Deutz D2011L03i Engine Deutz TD2011L04i Engine 6 - 238 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 447 EMERGENCY STOP BUTTON HORN BUTTON RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 239 S-60 HC • S-60X •S-60XC...
Page 448: Platform Control Box Switch Panel Wiring Diagram
December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 239 6 - 240...
Page 449: Electrical Schematic, S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 241 6 - 242...
Page 450 Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) C41RPM OR/BK C41RPM OR/BK P22LS BK P22LS BK P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK...
Page 451 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) BATGND C41RPM OR/BK C41RPM OR/BK P22LS BK P134 RD ROCKER / STEER OPTION C28TTA RD/BK C28TTA RD/BK...
Page 452 December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 243 6 - 244...
Page 453: Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 Trax/S65 Trax Perkins Engine Models (As) (After Sn 21629)
Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 245 6 - 246...
Page 454 BK C6-10 RD/WH-TS61 RD/WH-R16 WH/RD-R4 WH/RD-R2 HARNESS TO SWITCH PANEL NOTE: DASHED LINES INDICATE OPTIONS. ES0193U Perkins 404-22 Engine 6 - 246 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 455 ENGINE START TOGGLE SWITCH HOUR METER TS54 RPM SELECT TOGGLE SWITCH Perkins 404-22 Engine PLATFORM OVERLOAD ALARM TS56 GLOW PLUG TOGGLE SWITCH Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 247 S-60 HC • S-60X •S-60XC...
Page 456: Ground Control Box Switch Panel Wiring Diagram
December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 247 6 - 248...
Page 457 Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 249 6 - 250...
Page 458 LS18 OPT. (S-65 OPT.) LOAD SENSE RECOVERY OPTION F.S. 12V BATT NOTE: DASHED LINES INDICATE OPTIONS. Perkins 404-22 Engine 6 - 250 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No. 147753 S-60 HC • S-60X • S-60XC...
Page 459 PLATFORM OVERLOAD LIMIT SWITCH EMERGENCY STOP BUTTON HORN BUTTON RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Perkins 404-22 Engine Part No. 147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 251 S-60 HC • S-60X •S-60XC...
Page 460 December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 251 6 - 252...

This manual is also suitable for:

S-65 trax S-60x S-60xc

Genie S-60 TraX Service Manual

Introduction

Safety Rules

Specifications

Scheduled Maintenance Procedures

Checklist a Procedures

Checklist B Procedures

Checklist C Procedures

Checklist D Procedures

Checklist E Procedures

Repair Procedures

Platform Controls

Platform Components

Boom Components

Engines

Hydraulic Pumps

Manifolds

Turntable Rotation Components

Axle Components

Track Components

Fault Codes

Electrical Schematics - ANSI/CSA

Electrical Schematics - ANSI/CSA

Electrical Schematics - CE

Electrical Schematics - CE

Electrical Schematics - AS, from SN 21001 to 21629

AS, from SN 21001 to 21629

Electrical Schematics - AS, after SN 21629

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Summary of Contents for Genie S-60 TraX