Maintenance Inspection Report - Genie S-100 Service Manual

January 2010
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to
use for each inspection.
• Select the appropriate
checklist(s) for the type of
inspection to be performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Semi-annual or 500 hour
Inspection:
Annual or 1000 hour
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
• Place a check in the
appropriate box after each
inspection procedure is
completed.
• Use the step-by-step
procedures in this section to
learn how to perform these
inspections.
• If any inspection receives an
"N", tag and remove the
machine from service, repair
and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 62401

Maintenance Inspection Report

Checklist A - Rev A
A-1 Inspect the manuals
and decals
A-2 Pre-operation
inspection
A-3 Perform function tests
A-4 Engine maintenance -
Perkins models
A-5 Engine maintenance -
Cummins models
A-6 Engine maintenance -
Deutz models
A-7 Hydraulic filter
condition indicator
A-8 Auxiliary Power
A-9 Tilt Sensor
A-10 Operating Envelope
Perform after 40 hours:
A-11 30 Day Service
Perform every 50 hours:
A-12 Engine Maintenance-
Perkins models
A
Perform after 50 hours:
A-13 Engine Maintenance-
A+B
Deutz models
Perform every 100 hours:
A+B+C
A-14 Grease rotation bearing
A-15 Extendable axle
A+B+C+D
lubrication system
Perform after 150 hours:
A-16 Replace drive hub oil
Comments
S-100 & S-105 & S-120 & S-125
Section 4 • Scheduled Maintenance Procedures
Y N R
Checklist B - Rev B
B-1 Batteries
B-2 Electrical wiring
B-3 Oil cooler and fins -
Deutz models
B-4 Inspect air filter
B-5 Alarm package
B-6 Engine maintenance -
Deutz models
B-7 Engine maintenance -
Cummins models
B-8 Exhaust system
B-9 Lug nut torque
B-10 Drive hub oil level
B-11 Drive brakes
B-12 Engine RPM
B-13 Key switches
B-14 Ground control
override
B-15 Platform self-leveling
B-16 Limit switches
B-17 Fuel and hydraulic tank
venting systems
B-18 Engine idle select
operation
B-19 Test the drive brakes
B-20 Drive speed - stowed
position
B-21 Drive speed - raised
or extended position
B-22 Hydraulic oil analysis
B-23 Inspect the boom
extend/retract cables
Y N R
4 - 5