Maintenance Inspection Report - Genie S-40 Service Manual

October 2013
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
• Make copies of this report to use for
each inspection.
• Select the appropriate checklist(s) for
the type of inspection to be
performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Six Month or 500 hour
Inspection:
Annual or 1000 hours
Inspection:
2 Year or 2000 hour
Inspection: A+B+C+D+E
• Place a check in the appropriate box
after each inspection procedure is
completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 102521

Maintenance Inspection Report

Checklist A
A-1 Inspect the Decals
A-2 Pre-operation
inspection
A-3 Functions tests
A-4 Engine maintenance -
all models
A-5 Inspect tracks -
TRAX option
Perform after 40 hours:
A-6 30 Day Service
Perform after first 50 hours:
A-7 Engine maintenance -
Deutz and Ford models
A-8 Drive Hub Oil
Perform every 50 hours:
A-9 Engine maintenance-
Perkins models
Perform every 100 hours:
A-10 Fuel filter/water
separator -
Deutz models
A-11 Engine maintenance -
A
Ford models
A-12 Rotation bearing
A+B
Perform after first 125 hours:
A-13 Engine maintenance -
A+B+C
Deutz 1011F models
Perform every 200 hours:
A+B+C+D
A-14 Engine maintenance -
Ford models
Comments
Section 3 • Scheduled Maintenance Procedures
Y N R
S-40 • S-45
Checklist B
B-1 Battery
B-2 Electrical wiring
B-3 Air filter element
B-4 Key switch
B-5 Engine maintenance -
Deutz and Perkins
models
B-6 Exhaust system
B-7 Oil cooler and fins-
Deutz models
B-8 Tires, wheels and lug
nut torque
B-9 Drive hub maintenance
B-10 Brake configuration
B-11 Engine RPM
B-12 Engine idle select
B-13 Fuel select -
Ford models
B-14 Ground control
B-15 Directional
valve linkage
B-16 Platform
self-leveling
B-17 Drive brakes
B-18 Drive speed -
stowed position
B-19 Drive speed -
raised position
B-20 Hydraulic oil analysis
B-21 Alarm package
B-22 Fuel and hydraulic cap
venting systems
B-23 Check track tension -
TRAX option
Perform every 400 hours:
B-24 Engine maintenance -
Ford models
Y N R
3 - 5