Engine Removal Procedure (4.0L) - Mazda B-Series 1997 Workshop Manual

REMOVAL
REMOVAL
PROCEDURE
Warning
Release fuel pressure. (Refer to Section F3.)
1. Disconnect the negative battery cable.
2. Drain the cooling system.
3. Remove the air intake hose, referring to Removal Note. (Refer to page 83-28.)
4. Disconnect the radiator hoses.
5. Remove the radiator and shroud cover. (Refer to Section E3.)
6. Remove the generator. (Refer to Section G.)
7. Remove the A/C compressor if equipped, referring to Removal Note. (Refer to page 83-28.)
8. Remove the power steering oil pump, referring to
Removal Note. (Refer to page 83-28.)
9. Disconnect the heater hoses.
10. Disconnect the ground wires.
11. Disconnect the fuel hoses, referring to Removal Note. (Refer to page B3-28.)
12. Remove the accelerator cable shield, referring to Removal Note. (Refer to page B3-28.)
13. Disconnect the accelerator cable and kickdown control shaft rod.
14. Remove the throttle cable bracltet.
15. Disconnect and tag the vacuurrl hoses connected to the vacuum tee, referring to Removal Note.
(Refer to page B3-29.)
16. Disconnect the following harness connectors:
(1)
Ignition coil pack
(2) Oil pressure sensor
(3) Engine coolant temperature sensor
(4) Injectors
(5) Intake air temperature sensor
(6) Throttle position sensor
(7) Water temperature indicator' sender
(8) Heated oxygen sensor
17. Remove the power brake unit hose.
18. Raise the vehicle on a vehicle hoist.
19. Remove the front pipe assembly from the exhaust manifold. (Refer to Section F3.)
20. Remove the starter. (Refer to Section G.)
21. Remove the engine mount nuts, referring to Removal Note. (Refer to page 83-29.)
22. Remove the torque converter nuts, referring to Removal Note. (AT only) (Refer to page 83-29.)
23. Remove the bell housing to cylinder block bolts.
24. Lower the vehicle.
25. Remove the battery cable bracltet bolt and wire harness-to-engine clip.
26. Remove the transmission line bracket-to-engine bolts. (AT only)
27. Install engine lifting brackets on the exhaust manifold.
28. Attach Engine Lifting Sling 014-00036, or equivalent to the engirie lifting brackets.
29. Support the transmission with a jack.
30. Lift the engine out of the vehicle.
31. Mount theengine to a stand.
6BUOB3-004