Brush Holder Assembly; Pinion And Reduction Gear - Mazda B-Series 1997 Workshop Manual

STARTING SYSTEM
REMC
HEAD
WE RIVET
AND PUNC
-\\\\
RIVET OUT
BRIGHTEN THIS AREA
Disassembly Note
Brush holder assembly
1.
Remove the brush spring and pull the brushes loose from
the brush holder.
2. Remove the brush holder assembly.
3. Remove the front cover housing and the plunger lever
return spring.
4. Remove the starter drive plunger lever pivot pin, lever and
remove the armature.
5. Remove the ground brush rivet head with a file or chisel
and remove the rivet with a 118-in punch.
6. Cut the brush leads from the field coils as close to the filed
connection point as possible.
Assembly Note
Pinion and reductiori gear
Partially fill the rear cover housing bearing bore with
grease (approximately 114 full). Install the pinion and
reduction gear assembly in the housing, making sure to
line up the bolt holes in the gear assembly and the
housing.
4BUOGX-100
Brush holder assembly
1. Position the new field brush lead on the field coil connec-
tion. Position and crimp the clip provided with the brushes
to hold the brush lead to the connection. Solder the lead
clip and connection together using rosin core solder. Use
a 300 watt iron.
2. Rivet the ground brush lead to the frame with rivets
provided in the brush kit.
3. Clean the commutator with sandpaper.
4. Install the armature in the starter frame.
5. Install the starter plunger lever to the frame and starter
drive assembly. Install the pivot pin.