H-L Shift Fork And H-L Hub; Rear Output Shaft, Pump Assembly And Oil Pump Filter Installation - Mazda B-Series 1997 Workshop Manual

MANUAL SHIFT TRANSFER CASE
4.
Apply sealant to the mating surface of front adapter.
5. Position the front adapter on the transfer case and install
the bolts.
Tightening torque:
3 1 4 1 N-m (3.24.1 kgfem, 23-30 ftelbf)
4BUOJ2-063
[ I
H-L shift fork and H-L hub
Install the H-L shift fork and H-L hub as an assembly
Note
The nylon pads must be on the H-L. shift fork and
snapped into place.
I I
MJ1022-A 4BUOJ2-064
- 1 2. Insert the H-L fork roller into the H-L track of the shift cam.
Shift rail
1. Install the shift rail.
2.
Use the shift shaft lever to position the H-L shift fork in
the 4H position.
4BUOJ2-066
Oil pump drive pin
Press a new oil pump drive pin into the rear output shaft.
I
/
Oil pump drive pin height:
M J 1029-A 4 ~ ~ 0 ~ 2 - 0 6 s
Height measured during disassembly or
Minimum: 1 mm (0.040 in}
4BUOJ2-067
Rear output shaft, pump assembly and oil pump filter
1. Install the pump assembly onto the rear output shaft.
Note
If the oil pump assembly does not turn freely when
installed on the rear output shaft, re-align the cover
keyway to the oil pump drive pin until the pump fully
seats and rotates freelv.
I
I
If a new oil pump assembly is used, remove the
~ ~ 1 0 2 1 - A 4 6 ~ 0 ~ 2 - 0 6 8
plastic insert from the bore when it slides out while
installing it on the rear output shaft.
While turning the rear output shaft, prime the oil
pump assembly with ATF.
2. Install the rear output shaft, oil pumpasseinbly and oil filter
as an assembly.
3. Make sure the retaining arm and the oil pump filter are in
the groove and notch of the transfer case.