Table Of Contents - Mazda B-Series 1997 Workshop Manual

Table of Contents

Contents3
Vehicle Identification Numbers (Vin)4
General Information5
Table Of Contents5
Important Information6
Basic Assumptions6
Safety Risk6
Possible Loss Of Warranty6
Warning On Lubricants And Greases6
How To Use The Manual7
How T O 1 Use This Manual7
Preparation7
Repair Procedure8
Symbols9
Notes, Cautions And Warnings9
Fundamental Procedures9
Protection Of The Vehicle9
A Word About Safety10
Preparation Of Tools And Measuring Equipment10
Special Tools10
Removal Of Parts10
Disassembly10
Assembly11
Adjustments12
Rubber Parts And Tubing12
Jack And Safety Stand (Rigid Rack) Positions13
Front End14
Vehicle Lift (2-Support Type) Positions15
Towing - Preparation17
Towing Two-Wheel Drive Vehicles17
General Towing Procedure Preparatory Steps17
Towing Four-Wheel Drive Vehicles18
Towing Equipment19
Towing Slings/Chains/Hooks19
Towing Connections20
Vehicles20
Vehicle Identification Number21
Sample Vin Number22
Safety Compliance Certification Labels23
Build Date Stamp Location24
Exterior Paint Codes25
Model Codes And Gvws25
Wheelbase In Centimeters/Inches25
Seat Types And Interior Fabric Codes26
Rear Axle Codes26
Tape Accent Codes26
Transmission Codes26
Units, Abbreviations27
Sae Standard Name28
Engine And Emission Systems Abbreviations28
Transmission Abbreviations29
Electrical Troubleshooting Tools30
Test Light30
Voltmeter30
Ohmmeter30
Caution30
Caution With Electrical Parts31
Wiring Color Codes34
Generic Obd Ii Pid List35
Pre-Delivery Inspection And Scheduled Maintenance Services37
Service Pre-Delivery Inspection Sheet A38
Maintenance Tables39
Services39
Schedule 1 (Normal Driving Conditions)40
Schedule 2 (Unique Driving Conditions)42
Inspection And Adjustment Of Drive Belt44
Drive Belt Tension A44
Replacement Of Drive Belt46
Replacement Of Engine Oil46
Replacement Of Engine Oil Filter47
Oil Capacity Table47
Replacement Of Engine Timing Belt (2.3L Only)47
Inspection Of Cooling System48
Coolant Level (Engine Cold)48
Coolant Quality48
Coolant Leakage48
Replacement Of Engine Coolant49
Coolant Protection49
Antifreeze Solution Mixture Percentage49
Replacement Of Air Cleaner Element50
Replacement Of Fuel Filter50
Ignition Timing50
Inspection Of Idle Speed50
Inspection Of Fuel Lines51
Replacement Of Spark Plugs51
Inspection Of Emission Hoses And Tubes51
Inspection Of Brake Lines, Hoses And Connections52
Inspection Of Disc Brake52
Inspection Of Drum Brake52
Replacement Of Brake Fluid52
Inspection Of Propeller Shaft Dust Boot(S)53
Tightening Of Bolts And Nuts On Chassis And Body53
Inspection Of Exhaust System Head Shield53
Inspection Of Pcv Valve53
Inspection Of Front Suspension Ball Joints53
Inspection Of Brake And Clutch Fluid54
Inspection Of Power Steering Fluid Level54
Inspection Of Tires54
Tire Wear55
Abnormal Tire Wear55
Air Pressure55
Air Leakage55
Inspection Of Manual Transmission Oil56
Loose Lug Nut56
Tire Rotation56
Wheel And Tire Runout56
Replacement Of Manual Transmission Oil57
Inspection Of Automatic Transmission Fluid Level57
Replacement Of Automatic Transmission Fluid58
Inspection Of Transfer Case Oil59
Replacement Of Transfer Case Oil59
Engine (2.3L)60
Engine (2.3L) View61
Engine (2.3L) Outline/Specifications62
Engine (2.3L) Troubleshooting Guide62
Engine Tune-Up Procedure64
Engine Oil Inspection64
Engine Coolant Inspection64
Drive Belt Inspection64
Hla Troubleshooting Guide65
Ignition Timing, Idle Speed65
Compression66
Engine On-Vehicle Maintenance (2.3L)67
Sst67
Timing Belt Removal/Installation67
Removal Note - Timing Belt Outer Cover68
Timing Belt68
Installation Note - Timing Belt68
Timing Belt Outer Cover69
Checking Camshaft Timing69
Adjusting Camshaft Timing69
Cylinder Head Gasket Replacement71
Removal Note - Spark Plugs72
Exhaust Manifold Removal72
Cylinder Head Cover73
Lower Intake Manifold74
Exhaust Manifold74
Water Inlet Tube74
Dpf Egr Sensor74
Hydraulic Lash Adjuster Removal/Installation75
Front Oil Seal Replacement76
Camshaft Oil Seal Replacement78
Oil Pump Oil Seal Replacement79
Rear Oil Seal Replacement80
Engine (2.3L) Removal Procedure82
Engine (2.3L) Disassembly - Preparation83
Engine Auxiliary Parts83
Engine (2.3L) Disassembly - Diagram84
Timing Belt Disassembly85
Cylinder Head Disassembly87
Cylinder Block (External Parts) Disassembly89
Oil Pan91
Oil Pump Strainer And Tube91
Front Cover Disassembly92
Cylinder Block (Internal Parts) Disassembly93
Connecting Rod Removal94
Piston Ring94
Piston Pin94
Main Bearing Caps94
Engine Inspection/Repair95
Cylinder Head Inspection95
Valve Mechanism Inspection95
Valve And Valve Guide Inspection95
Valve Seat Inspection97
Valve Spring Inspection97
Camshaft Inspection98
Cylinder Block Inspection99
Piston, Piston Ring And Piston Pin Inspection100
Connecting Rod Inspection102
Crankshaft Inspection103
Main Bearing And Connecting Rod Bearing Inspection104
Pulley Inspection105
Timing Belt Outer Cover Inspection105
Flywheel (Mt) Inspection105
Engine Assembly - Preparation106
Cylinder Block (Internal Parts) Assembly107
Oil Clearance Inspection108
Rear Oil Seal Installation109
Piston Pins Installation109
Piston Rings Installation110
Pistons Installation110
Connecting Rod Cap111
Front Cover Assembly112
Cylinder Block (External Parts) Assembly113
Oil Pump Strainer And Tub Installation114
Oil Pan Installation114
Water Pump Installation116
Flywheel, Clutch Disc, And Clutch Cover (Mt) Installation116
Drive Plate (At) Installation116
Cylinder Head Assembly117
Valve Seals118
Valve Spring Assembly118
Camshaft Bearings Installation119
Camshaft Installation119
Valve Keepers120
Rocker Arms120
Camshaft Thrust Plate120
Cylinder Head120
Timing Belt Assembly121
Camshaft Pulley122
Timing Belt Tensioner Installation122
Timing Belt Outer Cover Installation122
Crankshaft Pulley Installation122
Exhaust Manifold Installation124
Lower Intake Manifold Installation124
Cylinder Head Cover Installation125
Dipstick Tube And Bracket Installation125
Engine Installation Procedure126
Steps After Installation Of The Engine130
Engine 3.0L131
Engine 3.0L View132
Engine 3.0L Specifications133
Engine 3.0L Troubleshooting133
Engine Tune-Up Procedures135
Engine Oil - To Inspect135
Engine Coolant - To Inspect135
Drive Belt - To Inspect135
Ignition Timing, Idle Speed Initial Timing136
Compression (3.0L)137
Engine On-Vehicle Maintenance (3.0L)138
Cylinder Head Gasket Replacement (3.0L)138
Ignition Coil Removal (3.0L)139
Auxiliary Parts Removal (3.0L)139
Cylinder Head Cover (3.0L)140
Rocker Arms (3.0L)140
Lower Intake Manifold (3.0L)140
Cylinder Head (3.0L)141
Lower Intake Manifold Installation (3.0L)142
Rocker Arms Installation (3.0L)143
Dipstick Tube Installation (3.0L)145
Spark Plugs Installation (3.0L)145
Cylinder Head Covers Installation (3.0L)145
Steps After Installation (Engine 3.0L)146
Tappet Removal/Installation (3.0L)146
No. 3 Intake Valve Rocker Arm Removal (3.0L)147
Tappets Removal (3.0L)147
Tappets Installation (3.0L)147
Front Oil Seal Replacement (3.0L)148
Damper (3.0L)148
Front Oil Seal (3.0L)148
Front Oil Seal Installation (3.0L)149
Damper Installation (3.0L)149
Rear Oil Seal Replacement (3.0L)149
Flywheel (Mt) Removal (3.0L)150
Drive Plate (At) Removal150
Rear Oil Seal Installation (3.0L)150
Engine (3.0L) Removal Procedure151
Drive Plate (At) Installation (3.0L)151
Flywheel (Mt) Installation (3.0L)151
Wiring And Harness Connectors (3.0L Engine)152
Hydraulic Clutch Pipe (Mt) (3.0L)152
Drive Plate (At) (3.0L)152
Engine (3.0L) Disassembly153
Engine (3.0L) Disassembly - Diagram154
Cylinder Head Cover Disassembly (3.0L)155
Lower Intake Manifold Disassembly (3.0L)155
Exhaust Manifolds (3.0L)155
Timing Chain Disassembly (3.0L)156
Damper Disassembly (3.0L)156
Oil Pan Removal (3.0L)157
Timing Cover Removal (3.0L)157
Front Oil Seal Removal (3.0L)157
Timing Chain Removal (3.0L)158
Cylinder Head Disassembly (3.0L)159
Rocker Arm Removal (3.0L)159
Valve Keepers Removal (3.0L)159
Valve Seals Removal (3.0L)160
Cylinder Block (External Parts) Disassembly (3.0L)160
Flywheel Removal (3.0L)160
Drive Plate Removal (3.0L)160
Oil Pump Removal (3.0L)161
Cylinder Block (Internal Parts) Disassembly (3.0L)162
Tappets Removal163
Camshaft Removal (3.0L)163
12. Crankshaft163
14. Rear Oil Seal163
Pistons163
Camshaft Bearings (3.0L)164
Connecting Rods Removal (3.0L)164
Piston Rings Removal (3.0L)165
Piston Pins Removal (3.0L)165
Engine (3.0L) Inspection/Repair166
Cylinder Head Inspection (3.0L)166
Main Bearing Caps Removal (3.0L)166
Crankshaft Removal (3.0L)166
Valve Mechanism Inspection (3.0L)167
Valve And Valve Guide Inspection (3.0L)167
Valve Seat Removal (3.0L)168
Valve Spring Inspection (3.0L)169
Camshaft Inspection (3.0L)169
Tappet Inspection (3.0L)171
Cylinder Block Inspection (3.0L)171
Pistons Inspection (3.0L)172
Piston Rings Inspection (3.0L)173
Piston Pins (3.0L)174
Connecting Rods Inspection (3.0L)174
Crankshaft Inspection (3.0L)175
Main Bearing And Connecting Rod Bearing Check (3.0L)176
Pulleys Check (3.0L)176
Timing Chain Outer Cover Inspection (3.0L)176
Engine (3.0L) Assembly177
Cylinder Block (Internal Parts) Assembly (3.0L)177
Upper Main Bearing, Lower Main Bearing And Main Bearing Cap - Assembly Note178
Oil Clearance Inspection (3.0L)178
Connecting Rods Installation (3.0L)180
Piston Rings Installation (3.0L)180
Piston And Connecting Rods Assembly (3.0L)180
Connecting Rod Cap Installation (3.0L)181
Crankshaft Rear Main Oil Seal (3.0L)183
Camshaft Bearings Installation (3.0L)183
Cylinder Block (External Parts) Assembly (3.0L)184
Camsharft And Camshaft Thrust Plate (3.0L)184
Tappets - Installation (3.0L)184
Oil Pump With Intermediate Shaft (3.0L)185
Drive Plate Installation (3.0L)185
Flywheel Installation (3.0L)185
Cylinder Head Assembly (3.0L)186
Valves Installation (3.0L)186
Valve Seals Installation (3.0L)187
Valve Springs, Valve Spring Seat And Valve Keepers Installation (3.0L)187
To Install The Rocker Arms (3.0L)187
Cylinder Head Installation (3.0L)188
Timing Chain Installation (3.0L)190
Timing Cover Installation (3.0L)190
Oil Pan Installation (3.0L)191
To Install The Damper (3.0L)192
Crankshaft Pulley Installation (3.0L)192
Clutch And Fan Assembly Installation (3.0L)192
Auxiliary Parts Installation (3.0L)193
Step 2: 66-41 {6.9-8.1,50-59)193
Exhaust Manifolds Installation (3.0L)194
To Install The Lower Intake Manifold194
Engine (3.0L) Installation Procedure196
Cylinder Head Covers (3.0L)196
Dipstick Tube And Bracket - To Install196
Egr Valve Installation196
Engine (3.0L) Installation Note197
Air Conditioning Bracket Installation197
Harness Connectors And Wires (3.0L)198
Air Conditioner Compressor Installation (3.0L)198
Power Steering Oil Pump Installation (3.0L)198
Engine (4.0L)199
Engine (4.0L) Diagrams200
Engine (4.0L) Specifications202
Engine (4.0L) Troubleshooting202
Engine Tune-Up Procedure (4.0L)204
Engine Oil Inspection (4.0L)204
Engine Coolant Inspection (4.0L)204
Drive Belt Inspection (4.0L)205
Drive Belt Adjustment (4.0L)205
Ignition Timing, Idle Speed (4.0L)206
Compression (4.0L)207
Engine (4.0L) On-Vehicle Maintenance208
Cylinder Head Gasket Replacement (4.0L)208
Step 1208
Rocker Arm And Shaft Assembly Removal (4.0L)209
Cylinder Head Bolt Installation (4.0L)209
Rocker Arm And Shaft Assembly (4.0L)210
Spark Plugs Installation (4.0L)211
Tappets Removal/Inspection/Installation (4.0L)211
Cylinder Head Cover Gasket Removal (4.0L)212
Air Intake Hose Removal (4.0L)213
Filler Neck Vacuum Hose Removal (4.0L)213
Right Wire Harness Removal (4.0L)213
Vacuum Hoses Removal (4.0L)214
Left Wire Harness Removal (4.0L)214
Cylnder Head Cover Installation (4.0L)214
Cylinder Head Cover Reinforcement Plates And Cylinder Head Cover Gasket215
Left Wire Harness Installation (4.0L)215
Vacuum Hoses Installation (4.0L)216
A/C Compressor Installation (4.0L)216
Right Wire Harness Installation (4.0L)216
Filler Neck Vacuum Hose Installation (4.0L)216
Rocker Arm Assembly Removal/Installation (4.0L)217
Air Intake Hose Installation (4.0L)217
Accelerator Cable Shield Installation (4.0L)217
Timing Chain Cover (4.0L)218
Timing Chain Cover Removal/Installation (4.0L)219
Fan Assembly Removal (4.0L)219
Crankshaft Pulley Removal (4.0L)219
Crankshaft Position Sensor (4.0L)219
Timing Chain Cover Removal (4.0L)220
Timing Chain Cover Installation (4.0L)220
Crankshaft Position Sensor Installation220
Crankshaft Pulley Installation (4.0L)220
Fan Assembly Installation (4.0L)221
Timing Chain Removal/Inspection/Installation (4.0L)222
Front Oil Seal Replacement (4.0L)223
Retaining Clip Installation223
Camshaft Pulley, Timing Chain And Timing Chain Pulley (4.0L)223
Rear Oil Seal Installation (4.0L)224
Engine Removal Procedure (4.0L)225
Air Intake Hose - To Remove (4.0L)226
A/C Compressor Removal (4.0L)226
Power Steering Oil Pump Removal (4.0L)226
Fuel Hoses Removal (4.0L)226
Engine Disassembly (4.0L)227
Vacuum Hoses - To Remove (4.0L)227
Engine Mount Nuts Removal (4.0L)227
Torque Converter Nuts (At Only)227
Engine Auxiliary Parts (4.0L)228
Ignition Coil Pack Removal (4.0L)228
Upper Intake Manifold Removal (4.0L)228
Fuel Supply Manifold Removal (4.0L)229
Lower Intake Manifold Removal (4.0L)229
Fan Assembly - To Remove (4.0L)229
Cylinder Block (External Parts) Removal (4.0L)230
Oil Pan Removal (4.0L)230
Oil Pump Removal (4.0L)230
Oil Filter And Oil Filter Adapter Removal (4.0L)230
Baffle Removal (4.0L)231
Water Pump Removal (4.0L)231
Crankshaft Position Sensor Removal231
Crankshaft Pulley Removal231
Timing Chain Disassembly (4.0L)232
Timing Chain, Camshaft Pulley, Timing Chain Pulley - Disassembly Note232
Cylinder Head Disassembly (4.0L)233
Cylinder Head Cover Removal (4.0L)234
Rocker Arm Assemblies And Push Rods Disassembly234
Valve Keeper, Valve Spring Seat And Valve Spring Removal (4.0L)234
Cylinder Block (Internal Parts) Disassembly (4.0L)235
Connecting Rod Cap Removal (4.0L)236
Connecting Rod Removal (4.0L)236
Connecting Rod Bearings236
Piston Ring Removal (4.0L)237
Piston Pin Removal (4.0L)237
Camshaft Removal (4.0L)237
Engine Inspection/Repair (4.0L)238
Cylinder Head Inspection (4.0L)238
Valve Mechanism Inspection (4.0L)239
Valve And Valve Guide Inspection (4.0L)239
Valve Seat Inspection (4.0L)240
Valve Spring Inspection (4.0L)241
Camshaft Inspection (4.0L)241
Tappets Inspection (4.0L)242
Cylinder Block Inspection (4.0L)242
Piston Inspection243
Piston And Piston Rings Inspection (4.0L)244
Piston And Piston Pin Inspection (4.0L)244
Connecting Rod Inspection (4.0L)245
Crankshaft Inspection (4.0L)245
Bearing Inspection (4.0L Engine)246
Timing Chain Inspection (4.0L)246
Pulley Inspection (4.0L)246
Timinc Chain Cover Inspection (4.0L)246
Engine Assembly (4.0L)247
Cilinder Block (Internal Parts) Assembly (4.0L)248
Assembly Note -Upper Main Bearing, Crankshaft, Lower Main Bearing And Main Bearing Cap249
Connecting Rod Caps Assembly Note249
Piston, Pistoin Pin And Connecting Rod Installation (4.0L)250
Piston Ring Installation (4.0L)250
Piston, Piston Pin And Connecting Rod Assembly (4.0L)251
Connecting Rod Cap And Connecting Rod Bearing (4.0L)251
Camshaft Installation (4.0L)253
Cylinder Head Assembly (4.0L)253
Tappets Installation (4.0L)254
Valve Seal (4.0L)255
Valve Spring And Valve Keepers (4.0L)255
Rocker Arm Shat Assemblies And Push Rods (4.0L)255
Timing Chain Assembly (4.0L)256
Timing Chain Pulley, Timing Chain And Camshaft Pulley Installation (4.0L)257
Cylinder Block (External Parts) Assembly (4.0L)257
Crankshaft Position Sensor Installation (4.0L)258
Water Pump Installation (4.0L)258
Baffle Installation (4.0L)258
Oil Pump Installation (4.0L)258
Auxiliary Parts Installation (4.0L)259
Exhaust Manifolds Installation (4.0L)259
Oil Filter And Oil Filter Adapter Installation260
Fuel Supply Manifold Installation (4.0L)260
Upper Intake Manifold Installation (4.0L)261
Ignition Coil Pack Installation (4.0L)261
Engine Installation (4.0L)262
Torque Converter Nuts (At Only) (4.0L)263
Engine Mount Nuts (4.0L)263
Accelerator Cable Chield Installation (4.0L)263
Fuel Hoses Installation (4.0L)263
Power Steering Oil Pump Installation (4.0L)264
Lubrication System265
Lubrication System Diagram266
Lubrication System Specifications267
Lubrication System Troubleshooting267
Oil Pressure - Inspection268
Engine Oil Inspection Steps268
Engine Oil Replacement269
Oil Capacity269
Fuel Filter Replacement269
Oil Pan Removal/Installation270
Oil Pan Inspection271
To Install The Oil Pan271
Oil Pump - Installation Note273
Oil Pump Strainer And Tube Removal/Installation273
Lubrication System 3.0L274
Lubrication System Diagram (3.0L)275
Index275
Lubrication System Specifications (3.0L)276
Lubrication System Troubleshooting (3.0L)276
Outline276
Troubleshooting Guide276
Oil Pressure - Inspection (3.0L)277
Engine Oil Inspection (3.0L)278
Replacement278
Oil Filter Replacement (3.0L)279
Oil Pan Removal/Installation (3.0L)280
Oil Pan Inspection (3.0L)280
Removal / Installation280
Oil Pan Installation Note (3.0L)281
Oil Pump Removal/Installation (3.0L)282
Refer To Section D3282
Oil Pump Inspection (3.0L)283
Lubrication System (4.0L)284
Lubrication System (4.0L) Diagram285
Lubrication System Specifications (4.0L)286
Lubrication System Troubleshooting (4.0L)286
Oil Pressure - Inspection (4.0L)287
Engine Oil (4.0L)288
To Replace Engine Oil (4.0L)288
Inspection288
Oil Filter Replacement (4.0L)289
Oil Filter Adapter Removal/Installation (4.0L)289
Removal 1 Installation289
Oil Pan Removal/Installation (4.0L)290
Oil Pan Inspection (4.0L)291
Oil Pan Installation (4.0L)293
Rear Oil Seal (4.0L)293
Oil Pump Disassembly/Assembly (4.0L)294
Removal I Installation294
Outer Race, Rotor And Shaft Assembly Installation (4.0L)295
Cooling System (2.3L)296
Cooling System Diagrams (2.3L)297
Cooling System Specifications (2.3L)298
Cooling System Troubleshooting (2.3L)298
Engine Coolant Inspection (2.3L)299
Coolant Leakage (2.3L)299
Coolant Protection (2.3L)299
Antifreeze Solution Mixture Percentage (2.3L)299
Engine Coolant Replacement (2.3L)300
Air Bleeding (2.3L)300
Radiator Cap Inspection (2.3L)301
Radiator Cap Valve Inspection (2.3L)301
Negative Pressure Valve Inspection (2.3L)301
Radiator Removal/Installation (2.3L)302
Radiator Inspection (2.3L)303
Radiator Hoses Installation (2.3L)303
Thermostat Removal/Installation (2.3L)304
Thermostat Inspection (2.3L)305
Gasket Installation (2.3L)306
Thermostat Installation (2.3L)306
Thermostat Cover Installation (2.3L)306
Water Pump Removal/Installation (2.3L)307
Cooling Fan And Clutch Removal/Installation308
Engine Block Heater Removal/Installation309
Block Heater Cable Installation310
Block Heater Installation310
Cooling System (3.0L)311
Cooling System (3.0L) Diagrams312
Cooling System Specifications (3.0L)313
Cooling System Troubleshooting (3.0L)313
Engine Coolant Inspection (3.0L)314
Coolant Leakage (3.0L)314
Coolant Protection (3.0L)315
Antifreeze Solution Mixture Percentage (3.0L)315
Coolant Replacement (3.0L)315
Air Bleeding (3.0L)316
Radiator Cap Inspection (3.0L)317
Negative Pressure Valve Inspection (3.0L)317
Radiator Removal/Installation (3.0L)318
Radiator Inspection (3.0L)319
Radiator Hoses Inspection (3.0L)319
Thermostat Removal/Installation (3.0L)320
Thermostat Inspection (3.0L)321
Gasket Installation (3.0L)322
Thermostat Installation (3.0L)322
Water Pump Removal/Installation (3.0L)323
Cooling Fan And Clutch Removal/Installation (3.0L)325
Engine Block Heater Removal/Installation (3.0L)327
Cooling System (4.0L)328
Cooling System (4.0L) Diagrams329
Cooling System (4.0L) Specifications330
Cooling System (4.0L) Troubleshooting330
To Inspect The Engine Coolant (4.0L)331
Coolant Replacement (4.0L)332
Air Bleeding (4.0L)333
Radiator Cap Inspection (4.0L)334
Negative Pressure Valve (4.0L)334
Radiator Removal/Installation (4.0L)335
Radiator Removal/Installation (4.0L) - Diagram336
Radiator Inspection (4.0L)337
Radiator Installation (4.0L)337
Thermostat Removal/Installation (4.0L)338
Thermostat Inspection (4.0L)339
Thermostat Installation (4.0L)340
Water Pump Removal/Installation (4.0L)341
Cooling Fan And Clutch Removal/Installation (4.0L)342
Engine Bock Heater Removal/Installation (4.0L)344
Engine Control Troubleshooting - 2.3L/3.0L/4.0L346
Engine Control - Diagram (4.0L)347
Engine Control - Diagram (3.0L)348
Engine Control - Diagram (2.3L)349
Engine Control - Diagram (4.0L/3.0L)350
Diagram For 2.3L351
Diagram For 4.0L/3.0L/2.3L352
Engine Control - Specifications For 4.0L, 3.0L, 2.3L355
Engine Control - Wiring Diagram For 4.0L356
Engine Control - Wiring Diagram For 3.0L361
Engine Control - Wiring Diagram For 2.3L366
Eec-V Component Descriptions371
Troubleshooting Guide (Engine Control System)376
Using This Section376
Diagnostic Index376
Troubleshooting Chart377
Symptom Troubleshooting (Engine Control System)380
Melts Fuse380
Will Not Crank381
Hard Start/Long Crank/Erratic Start/Erratic Crank382
Engine Stalls384
Cranks Normally But Will Not Start386
Slow Return To Idle388
Engine Runs Rough/Rolling Idle388
Fast Idle390
Low Idle/Stalls During Deceleration391
Engine Stalls/Quits/Runs Rough/Misses/Buck/Jerk/Hesitation/Stumble392
Momentary Minor Irregularity In Engine Output394
Backfires396
Lack/Loss Of Power397
Knocking/Pinging399
Poor Fuel Economy400
Fails Emissions Test402
Mil/Tcil Never On Or Always On404
High Oil Consumption/Leaks405
Cooling System Concerns405
Exhaust Smoke406
Fuel Odor (In Engine Compartment)408
Engine Noise409
Vibration Concerns (Engine)410
A/C Does Not Work410
A/C Always On/A/C Compressor Runs Continuously411
A/C Does Not Cut Off Under Wide Open Throttle Conditions412
Exhaust Sulphur Smell413
Intermittent Concerns414
Output Test Mode Not Functioning414
On-Board Diagnostic System415
Quick Test Description415
Diagnostic Trouble Code (Dtc) Number416
Next Generation Start (Ngs) Hook-Up Procedure416
Retreiving Dtc(S)416
Retrieve/Clear Continuous Dtcs418
Koeo On-Demand Self-Test418
Koer On-Demand Self-Test419
After Repair Procedure419
Pid/Data Monitor And Record419
Playback Of Stored Pids420
Output Test Mode - Procedure420
Oxygen Sensor Monitoring Test Results Access421
Obd Ii Drive Cycle421
Diagnostic Trouble Code Numbers422
On-Board Diagnostic System - Troubleshooting427
Mass Air Flow (Maf) Sensor427
Intake Air Temperature (Iat) Sensor/Engine Coolant Temperature (Ect) Sensor430
Throttle Position (Tp) Sensor Circuit Malfunction432
Cylinder Side Upstream Heated Oxygen Sensor/Other Side Upstream Heated Oxygen Sensor435
Cylinder Side Upstream Heated Oxygen Sensor Heater/Downstream Heated Oxygen Sensor Heater/Other Side Upstream Heated Oxygen Sensor Heater437
Adaptive Fuel Control439
Downstream Heated Oxygen Sensor444
Upstream Heated Oxygen Sensor445
Fuel Pump (Fp) Primary Or Secondary Circuit447
Misfire Detection Monitor451
Suspect Injector452
Camshaft Position (Cmp) Sensor Malfunction452
Egr System454
Dpfe Sensor463
Evr Circuit466
Catalyst Monitoring System467
Evaporative Emission (Evap) Canister Purge Solenoid467
Vehicle Speed Sensor (Vss)469
Idle Air Control (Iac) System470
Powertrain Control Module (Pcm)471
Brake On/Off (Boo) Switch472
Clutch Pedal Position (Cpp) Switch473
Obd Ii Drive Cycle (Dtc P1000)474
Drive Instructions Over Time Chart475
Unable To Access Continuous Memory Dtcs Or To Activate Koeo Or Koer Self-Test476
Anti-Theft System (Dtc P1260)477
Engine Rpm/Vehicle Speed Limiter477
Octane Adjust (Oct Adj) Circuit478
Purge Flow System Circuit479
Purge Flow Sensor (Pf) Circuit Malfunction481
Wide Open Throttle A/C Cut-Off (Wac) Relay/A/C Control Signal (Accs)483
Idle Air Control (Iac) System Circuit485
Power Steering Pressure (Psp) Switch Circuit (2.3L Only)488
Vref (Reference Voltage)489
Intake Air System (For 2.3L/3.0L/4.0L)491
Throttle Body491
Throttle Return Screw Inspection/Removal/Installation491
Idle-Speed Control System (For 2.3L/3.0L/4.0L) Description492
Idle Air Control Solenoid492
Fuel System (For 2.3L/3.0L/4.0L) Description493
Fuel System (For 2.3L/3.0L/4.0L) Precaution494
Fuel Pressure And Servicing Fuel System Releasing494
Fuel System Operation495
Fuel Line Pressure/Fuel Pressure Hold Inspection495
Fuel Line Pressure Under Load Inspection496
Fuel Pump496
Continuity Inspection (Fuel System)496
Voltage Inspection (Fuel System)497
Ground Inspection (Fuel System)497
Inertia Fuel Shutoff Switch Inspection497
Fuel Pump Relay497
Pressure Regulator Inspection499
High Pressure Inspection499
Diaphragm Inspection499
Injector Inspection500
Fuel Leakage Test500
Exhaust System Components Inspection (On Vehicle)501
Exhaust System (For 2.3L. 3.Ol. 4.Ol501
Pcv Valve (For 2.3L/4.0L) Inspection502
Pcv Valve (For 3.0L) Inspection502
Positive Crankcase Ventilation (Pcv) System (For 2.3L. 3.Ol. 4.Ol502
Egr Vacuum Regulator Solenoid503
Exhaust Gas Recirculation (Egr) Function Control System (For 2.3L. 3.Ol. 4.Ol503
Egr Valve Inspection504
Egr Valve Replacement504
Fuel Evaporative Emission System505
Evaporative Emission Canister Purge Solenoid Valve505
Purge Flow Sensor505
Description505
Fuel Evaporative Emission System Operation506
Evaporative Emission (Evap) Canister Purge Solenoid Inspection506
Purge Flow Sensor (Pfs) Inspection507
Dechoke Control System (2.3L Only) Operation508
Evaporative Emission Canister Inspection508
Fuel Vapor Valve Inspection508
A/C Cutoff System509
A/C Signal509
Control System509
Powertrain Control Module (Pcm) Removal/Installation/Inspection509
Control System (For 4.0L) Specification510
Control System (For 3.0L) Specification513
Control System Specification (For 4.0L)514
Pid Data Monitor (4.0L)515
Control System Specification (For 3.0L)516
Pid Data Monitor (For 3.0L)521
Control System Specification (For 2.3L)522
Pid Data Monitor (For 2.3L)527
Pcm Power Relay (Battery Power)528
Eec Pwr Fuse (Pcm Memory Power)528
Ground528
Mass Air Flow Sensor529
Voltage To Mass Air Flow Conversion Table529
Vehicle Speed Senros (Vss)530
Throttle Position Sensor Inspection530
Throttle Position Sensor Removal/Installation530
Engine Coolant Temperature Sensor531
Intake Air Temperature Sensor532
Octane Adjust Shorting Bar532
Heated Oxygen Sensors533
Differential Pressure Feedback Egr Sensor533
Sensor (A/T Only)533
Clutch Pedal Position (Cpp) Switch (Mt Only)534
Transmission Range Sensor (A/T Only)534
Transmission Fluid Temperature (Tft) Sensor (A/T Only)535
Turbine Shaft Speed (Tss) Sensor (A/T Only)535
Power Steering Pressure Switch (2.3L Only)536
Crankshaft Position Sensor536
Camshaft Position Sensor537
Fuel And Emission Control Systems - 2.3L540
Intake Air System (2.3L)541
Intake Air System (2.3L) Diagrams542
Fuel Rail Removal (2.3L)543
Intake Manifold Installation (2.3L)543
Upper Intake Manifold Installation (2.3L)543
Upper Intake Manifold/Intake Manifold Inspection (2.3L)543
Accelerator Pedal And Pedal Removal/Inspection/Installation (2.3L)544
Accelerator Pedal Inspection/Adjustment (2.3L)544
Fuel System Prepapation (2.3L)545
Precaution: Fuel Pressure And Servicing Fuel System Releasing (2.3L)545
Injector/Pressur Regulator Removal/Installation (2.3L)546
Fuel Lines Removal (2.3L)547
Exhaust System Components Removal/Inspection/Installation (2.3L)547
Exhaust System Diagrams (2.3L)548
Rear Bracket And Insulator Assembly Removal (2.3L)549
Exhaust Manifold Removal (2.3L)549
Rear Bracket And Insulator Assembly Installation (2.3L)549
Exhaust Manifold Installation (2.3L)549
Fuel And Emission Control Systems - 3.0L550
Intake Air System Components Removal/Inspectioninstallation (3.0L)551
Upper Intake Manifold/Throttle Body Assembly Removal (3.0L)552
Intake Manifold Removal (3.0L)552
Intake Manifold Installation (3.0L)553
Upper Intake Manifold/Throttle Body Assembly Installation (3.0L)554
Upper Intake Manifold/Throttle Body Assembly Inspection (3.0L)555
Accelerator Cable And Pedal Removal/Inspection/Installation (3.0L)556
Fuel System (3.0L)557
Precaution: Fuel Pressure And Servicing Fuel System Releasing (3.0L)557
Injector/Pressure Regulator Removal/Installation (3.0L)558
Fuel Lines Removal (3.0L)559
Pressure Regulator Removal (3.0L)559
Pressure Regulator Installation (3.0L)559
Exhaust System Components Removal/Installation/Inspection (3.0L)560
Rear Bracket And Insulator Assembly Removal (3.0L)560
Silencer Heat Shield Removal (3.0L)561
Exhaust Manifold Removal (3.0L)561
Rear Bracket And Insulator Assembly Installation (3.0L)561
Exhaust Manifold Installation (3.0L)561
Fuel And Emission Control Systems - 4.0L562
Intake Air System Components Removal/Inspection/Installation (4.0L)563
Intake Air System Diagrams (4.0L)564
Intake Manifold Removal (4.0L)565
Intake Manifold Installation (4.0L)565
Upper Intake Manifold Inspection (4.0L)567
Intake Manifold Inspection (4.0L)567
Accelerator Cable And Pedal Removal/Inspection/Installation (4.0L)568
Accelerator Cable Inspection/Adjustment (4.0L)568
Fuel System Preparation (4.0L)569
Precaution: Fuel Pressure And Servicing Fuel System Releasing (4.0L)569
Fuel Tank Removal/Inspection/Installation (4.0L)569
Regular Cab Diagram (4.0L)570
Cab Plus Diagram (4.0L)571
Fuel Tank Removal (4.0L)572
Fuel Filter Replacement (4.0L)572
Fuel Pump Removal/Installation (4.0L)573
Fuel Pump Ring (Cab Plus Only) Installation573
Injector/Pressure Regulator Removal/Installation (4.0L)574
Fuel Lines Removal (4.0L)575
Exhaust System Components Removal/Inspection/Installation (4.0L)576
Rear Bracket And Insulator Assembly Removal (4.0L)577
Silencer Heat Shield Removal (4.0L)577
Exhaust Manifold Removal (4.0L)577
Rear Bracket And Insulator Assembly Installation (4.0L)577
Exhaust Manifold Installation (4.0L)578
Electrical System579
Electrical System Diagrams580
Engine Ignition System Diagrams (2.3L)580
Engine Ignition System Diagram (3.0L)581
Engine Ignition System Diagram (4.0L)581
Electrical System Specifications583
Electrical System Troubleshooting583
Symptom Troubleshooting584
Charging System586
Charging System Circuit Diagram, Mt587
Charging System Troubleshooting590
Battery Inspection591
Battery Discharge Test591
Terminal And Cable591
Recharging592
Slow Charging592
Quick Charging592
Generator Removal/Installation593
Brush Holder Assembly593
Generator Installation594
Voltage Regulator/Brush Holder Assembly Removal/Installation595
Generator Pulley And Regulator Terminal Removal/Installation597
Drive Belt598
Electronic Ignition System600
Electronic Ignition System Circuit Diagram (2.3L)601
Electronic Ignition System Circuit Diagram (3.0L)603
Electronic Ignition System Circuit Diagram (4.0L)605
Ei (High Data Rate) Diagnostic Cables (49 Un01 057)607
Electronic Ignition System Troubleshooting608
Secondary Ignition System Display Diagnosis619
Evaluation Of Secondary Display619
Ignition Timing Adjustment620
Spark Plugs Removal/Installation621
High-Tension Lead Removal622
Spark Test622
Spark Plugs Inspection622
Plug Gap622
High-Tension Lead624
Ignition Coil Assemblies Removal/Installation624
Ignition Coil Removal626
Ignition Coil Assembly (2.3L)626
Ignition Coil (3.0L)627
Ignition Coil (4.0L)628
Crankshaft Position Sensor Inspection628
Crankshaft Position Sensor Removal (2.3L)629
Crankshaft Position Sensor Removal (3.0L/4.0L)630
Crankshaft Position Sensor - Installation631
Starting System Circuit Diagram, Mt632
Starter Relay Inspection (On Vehicle)634
Starter Inspection (On Vehicle)634
Starter Removal/Installation634
Starter Performance Inspection635
Starter Disassembly/Assembly636
Pinion And Reduction Gear637
Magnetic Switch Inspection638
Brush And Brush Holder Inspection639
Armature Inspection639
Internal Gear And Platenary Gears Check640
Yoke Check640
Pinion And Reduction Gear Check640
Clutch Pedal Position Switch (Mt) Inspection641
Clutch642
Clutch Diagram643
Clutch Specifications644
Clutch Troubleshooting644
Clutch Fluid Inspection645
Air Bleeding (Clutch)645
In-Vehicle Bleeding Procedure645
Bench Bleeding Procedure646
Clutch Pedal Adjustment647
Clutch Pedal Removal/Installation647
Clutch Pedal Position Switch Removal/Installation648
Clutch Master Cylinder Removal/Installation649
Clutch Release Cylinder Removal/Installation650
Air Bleeding (Refer To650
Overhaul650
Release Collar Travel Inspection652
Clutch Unit Removal/Installation653
Clutch Unit654
Flywheel654
Pilot Bearing655
Clutch Disc655
Clutch Cover655
Clutch Release Cylinder655
Clutch Cover Inspection656
Clutch Disc Inspection656
Clutch Release Collar Inspection656
Pilot Bearing Inspection657
Flywheel Inspection657
Manual Transmission658
Manual Transmission Diagram659
Manual Transmission Specifications660
Manual Transmission Troubleshooting660
Transmission Oil Inspection661
Transmission Oil Replacement661
Transmission Removal662
Gear Shift Lever663
Clutch Pipe663
Transmission - Removal Note663
Transmission Disassembly664
Rear Seal665
Extension Housing665
Locknuts666
Reverse Idler Gear666
Secondary Shaft Rear Bearing666
Front Bearing Cover667
Primary Shaft667
Secondary Shaft Parts668
Secondary Shaft669
Control Case669
Shift Rod670
Gears Inspection670
Synchronizer Ring Inspection671
Clutch Hub Assembly671
Reverse Idler Gear Inspection671
Countershaft Gear Inspection672
Speedometer Gears Inspection672
Transmission Assembly672
Interlock Pins Installation673
3Rd/4Th Shift Rods Installation673
3St/2Nd Shift Rods Installation674
5Th/Reverse Shift Rods Installation674
Secondary Shaft Parts Assembly675
Clutch Hub And Sleeve Assembly (3Rd/4Th)676
Retaining Ring Select Chart677
Transmission Diagram678
Assembly Note: Secondary Shaft Center Bearing Outer Race679
Secondary Shaft Shim Select Chart680
Countershaft Spacer Select Chart681
Shift Fork Assembly682
Split Washer682
Thrust Washer683
Reverse Idler Gear Installation683
Countershaft Rear Bearing Installation684
Secondary Shaft Rear Bearing Installation684
Locknuts Installation684
Oil Passage Installation684
Speedometer Drive Gear685
Extension Housing Installation685
Control Case Installation685
Drain Plug Installation685
Transmission Installation686
Transfer Case687
Manual Shift Transfer Case Diagram688
Electronic Shift Transfer Case Diagram689
Transfer Case Specifications690
Powerflow (Transfer)690
Transfer Case Oil Inspection692
Transfer Case Oil Replacement692
Oil Seal693
Front Output Shaft Replacement693
Vent Hose695
Rubber Boot And Floor Pan Cover695
Shift Ball695
Shift Linkage (Manual Shift Transfer Case) Inspection696
Shift Linkage (Manual Shift Transfer Case) Adjustment696
Manual Shift Transfer Case - Sst697
Manual Shift Transfer Case Troubleshooting698
Manual Shift Transfer Case Removal/Installation698
Transfer Case Drain Plug700
Damper700
Skid Plate700
Manual Shift Transfer Case Disassembly701
Manual Shift Transfer Case Exploded View702
19. Rear Output Shaft703
2W-4W Shift Fork And Lockup Assembly704
Chain, Drive Sprocket And Front Drive Sprocket704
Rear Output Shaft, Pump Assembly And Oil Pump Filter704
Oil Pump Drive Pin704
Manual Shift Transfer Case704
Front Adapter, Planet Carrier And Input Shaft705
Needle Bearing And Bearing Sleeve705
Shift Shaft Lever706
Shift Shaft706
Ring Gear706
Front Output Shaft Bearing706
Front Output Shaft Bearing Installation708
Oil Seal Installation708
Ring Gear Installation708
Shift Shaft Lever Installation709
4L Assist Roller/Assist Spring709
Front Adapter, Planet Carrier And Input Shaft Assembly710
H-L Shift Fork And H-L Hub711
Rear Output Shaft, Pump Assembly And Oil Pump Filter Installation711
Chain, Drive Sprocket And Front Drive Sprocket Installation712
2W-4W Lockup Assembly And 2W-4W Shift Fork Installation712
Transfer Case Installation712
Electronic Shift Transfer Case Troubleshooting713
4X4 Shift Operation713
4X4 Shift Control Switch Removal/Installation714
4X4 Transmission Select Relay Removal/Installation714
Electronic Shift Transfer Case714
Electronic Shift Motor Assembly Removal/Installation715
Motor Connector Removal716
Electronic Shift Transfer Case Removal/Installation716
Transfer Case Installation Note718
Vent Hose Installation718
Electronic Shift Transfer Case Disassembly719
Electronic Shift Transfer Case Exploded View720
Electronic Shift Transfer Case - Disassembly Note722
Shift Cam Assembly724
2W-4W Lockup Assembly And 2W -4W Shift Fork724
Clutch Housing Installation725
Clutch Coil Installation725
Motor Assembly726
Electronic Shift Transfer Case Troubleshooting/Circuit Diagram727
Retrieving Dtcs728
Erasing Dtcs729
Electronic Shift Transfer Case - Diagnostic Troubleshooting Guide731
Electronic Shift Transfer Case - Diagnostic Trouble Code List733
Cannot Change 4X4 Mode735
Cannot Change 4X4 Gears736
4Wd High Indicator Lamp Never Illuminates741
4X4 Shift Control Switch Inspection743
Check Shift Motor743
System Inspection743
Electronic Shift Motor Assembly Inspection744
Check Shift Motor Sensors744
Check Magnetic Clutch744
Automatic Transmission (Electronically Controlled)746
Automatic Transmission (Electronically Controlled) - Diagrams747
Automatic Transmission (Electronically Controlled) Specifications749
Automatic Transmission (Electronically Controlled) Cross-Sectional View750
Operation Of Components750
4R44E750
Automatic Transmission (Electronically Controlled) Troubleshooting751
Automatic Transmission Diagnostic Flow Chart752
Road Test753
Range Test753
In-Shop Test754
Vehicle Speed At Shift Point Tables - 2.3L754
Vehicle Speed At Shift Point Tables - 3.0L 4X2755
Vehicle Speed At Shift Point Tables - 3.0L 4X4755
Vehicle Speed At Shift Point Tables - 4.0L 4X2756
Vehicle Speed At Shift Point Tables - 4.0L 4X4756
Automatic Transmission Fluid (Atf)757
Fluid Leaks (Atf)758
Quick Diagnosis Chart759
Automatic Transmission (Electronically Controlled) Symptom Troubleshooting763
Will Start In Other Than P And N Ranges764
Engine Stalls, Idle When Shifter From N Or P To Other Ranges765
Engine Stalls On Deceleration766
Engine Runs Rough On Deceleration766
Poor Acceleration767
Surges While Cruising768
Lack Of Power768
Poor Fuel Economy (Symptom)768
Vehicle Does Not Move In D, 2, 1 And/Or R Ranges769
Vehicle Moves In N Range769
Vehicle Moves In P Range769
Excessive Creep769
No Shift770
Abnormal Shift770
Frequent Shifting770
Shift Point High Or Low770
No Lockup771
No Kick Down771
Engine Speed Flares Up771
Excessive Shift Shock772
No Engine Braking772
Transmission Noise772
Transmission Overheats773
Delayed Shift773
Automatic Transmission (Electronically Controlled) - On-Board Diagnosis System774
Diagnostic Trouble Code Number775
New Generation Star (Ngs) Hook-Up Procedure775
Key On Engine Off Quick Test776
Key On Engine Running Quick Test776
Accessing All Continuous Memory Dtcs Procedure777
Output Control Test778
Accelerating Obd Ii Pid Mode Procedure779
Diagnostic Trouble Code Numbers Table781
Shift Solenoids (Ss1, Ss2, Ss3) - 4R44E Only783
Shift Solenoids And Torque Converter Clutch (Tcc), Solenoid - 5R55E Only786
Solenoid Mechanism Failure - 5R55E Only787
Electronic Pressure Control Solenoid (Epc)-4R44E Only788
Electronic Pressure Control Solenoid (Epc) - 5R55E Only790
Torque Converter Clutch (Tcc) Solenoid-4R44E Only791
Coast Clutch Solenoid (Ccs) - 4R44E Only793
4R44E Table797
5R55E Table798
Transmission Control Switch (Tcs) Or Transmission Control Indicator Lamp (Tcil) Circuit Malfunction799
Transmission Fluid Temperature (Tft) Sensor Malfunction - 4R44E Only801
Transmission Fluid Temperature (Tft) Sensor Malfunction - 5R55E Only803
Transmission Fluid Temperature (Tft) Sensor - Table805
Digital Transmission Range (Tr) Sensor Circuit Malfunction - 4R44E And 5R55E806
Turbine Shaft Speed (Tss) Sensor Malfunction809
Turbine Shaft Speed (Tss) Sensor, Output Shaft Speed (Oss) Sensor And Overdrive Drum Speed Sensor (Ods) 5R55E Only811
Electical System Components812
Engine Coolant Temperature Sensor Inspection812
Engine Coolant Temperature Sensor Replacement813
Vehicle Speed Sensor Inspection813
Vehicle Speed Sensor Replacement813
Transmission Range (Tr) Sensor Replacement/Adjustment815
Brake On/Off (Boo) Inspection816
Throttle Position Sensor Inspection/Specifications816
Throttle Position Sensor Replacement816
Transmission Fluid Temperature (Tft) Sensor Inspection817
Transmission Fluid Temperature (Tft) Sensor Replacement817
Turbine Shaft Speed (Tss) Sensor Inspection817
Turbine Shaft Speed (Tss) Sensor Replacement817
Overdrive Drum Speed (Ods) Sensor - 5R55 Only818
Output Shaft Speed (Oss) Sensor - 5R55 Only818
Transmission Tester819
Tester Jacks819
Tester Leds And Controls819
Tester Use (4R44E Only)820
Tester Hook-Up Procedure820
Transmission Solenoids And Sensors Resistance Inspection821
Solenoid Voltage Test823
Check Epc Solenoid823
Check Engagements824
Check Upshifts And Downshifts824
Check Torque Converter Engagement825
Check Turbine Shaft Speed Sensor (Tss)825
Check Coast Clutch Engagement825
Transmission Tester Removal826
Transmission Range (Tr) Sensor Testing Using Tranmission Tester (4R44E And 5R55E)826
Ngs Tester (5R55E Only)827
Output Test Mode828
Output State Control828
Osc-Transmission Bench Mode829
Ss1, Ss2, Ss3, Ss4, And Tcc In Bench Mode829
Epc In Bench Mode830
Osc - Transmission Drive Mode830
Gr-Cm In Drive Mode831
Tcc In Drive Mode831
Epc In Drive Mode832
Linking Osc And Plds833
Powertrain Control Module (Pcm) Inspection834
Powertrain Control Module (Pcm) Replacement834
Transmission Control Switch (Tcs) Inspection834
Mechanical System Test835
Torque Converter Clutch Test835
Line Pressure Test - Preparation836
Line Pressure Test - Procedure837
Evaluation Of Line Pressure838
Stall Test838
Evaluation Of Stall Test840
Air Pressure Test841
Transmission Unit Removal843
Selector Cable844
Transmission Range (Tr) Sensor844
Solenoid Valve Connector845
Rear Engine Mount And Engine Mounting Member845
Upper Transmission Mounting Bolts845
Oil Cooler Pipes846
Transmission Mounting Bolts846
Transmission Unit Disassembly847
Transmission Unit Components View848
Transmission Unit Disassembly Procedure849
Torque Converter Inspection866
End Play Check867
Stator To Impeller Interference Check867
Wash Inside Of The Converter867
Converter Housing And Oil Pump Assembly (4R44E/5R55E) Disassembly/Inspection/Assembly868
Oil Pump Disassembly869
Pump Gears869
Front Oil Pump Seal870
Oil Pump871
Coasting Clutch Drum Assembly Disassembly/Inspection/Assembly872
Snap Ring873
Reverse And High Piston873
Snap Ring Sizes Table876
Overdrive Shaft And Carrier Hub Assembly Disassembly/Inspection/Assembly877
Forward Clutch Assembly Disassembly/Assembly880
Reverse And High Clutch Disassembly/Assembly885
Extension Housing Disassembly/Assembly889
Control Valve Body Disassembly/Inspection891
Main Control Valve Body Disassembly/Inspection/Assembly891
Control Valve Body (Assembly)896
Control Valve Body On-Vehicle Removal/Installation897
Transmission Unit (Assembly)902
Bearing, Washer And Bushing Locations (4R44E And 5R55E)903
Transmission Unit Components Diagram904
Transmission Unit Assembly Procedure905
Transmission Unit Installation936
Automatic Transmission Power Flushing937
Upper And Lower Transmission Mounting Bolts937
Oil Dipstick Tube937
Oil Cooler - Auxiliary - Removal/Inspection/Installation940
Oil Cooler Pipes Removal/Inspection/Installation942
Drive Plate Removal/Inspection/Installation943
Shift Mechanism Troubleshooting944
Shift Mechanism Inspection And Verification944
Shift Mechanism - Symptom Chart944
Shift Lock Actuator And Shift Lock Actuator Connector945
Pinpoint Tests946
Shift Interlock System Does Not Release Or Lock Properly946
Shift Control Linkage Binding, Out Of Proper Gear Relationship946
Selector Cable Removal/Inspection/Installation947
Selector Cable Adjustment948
Selector Lever Removal/Inspection/Installation949
On-Board Diagnosis System, Service Points950
Electrical Diagnosis Support Eec Pwr Fuse (Pcm Memory Power)952
Propeller Shaft957
Propeller Shaft Troubleshooting958
Propeller Shaft Removal/Installation958
Dust Boot Inspection959
U-Joint Assembly Inspection959
Propeller Shaft Overhaul960
Bearing Cup962
Spider963
Centering Socket Yoke964
Center Yoke964
Slip Yoke, Dust Boot964
Center Bearing Support965
Front Propeller Shaft, Rear Propeller Shaf Inspection965
Center Bearing Support And Half-Round Yoke Inspection965
Coupling Shaft And Rear Yoke (Cab Plus) Inspection965
Dust Boot, Slip Yoke966
Centering Yoke And Centering Socket Yoke967
Bearing Cup, Spider967
Driveline Angularity Adjustment969
Engine Angle Adjustment971
Propeller Shaft Balancing971
Front And Rear Axle974
Front And Rear Axle Diagrams975
Front And Rear Axle Specifications976
Front Axle Troubleshooting977
Front Differential Troubleshooting977
Rear Axle Troubleshooting978
Rear Differential Troubleshooting978
Front Axle (4X2)979
Wheel Bearing Play979
Knuckle Removal/Installation980
Front Axle (4X4) - Wheel Bearing Play982
Knuckle And Spindle Removal/Installation984
Tie Rod Nut Removal985
Camber/Caster Adjuster Removal985
Lower Ball Joint Removal985
Upper Ball Joint Removal985
Upper Ball Joint Installation986
Camber/Caster Adjuster Installation986
Tie Rod Nut Installation986
Front Axle Drive Shaft (Dana 28 And Dana 36) Removal/Inspection/Installation987
Front Axle Drive Shaft (Dana 28 And Dana 36) Diagram988
Seal Removal989
Inner Bearing Cup Removal989
Outer Bearing Cup Removal989
Rubber Boot Removal989
Slinger Removal990
Slinger Installation990
Rubber Boot Installation990
Clamps Installation990
Inner Bearing Cup Installation991
Outer Bearing Cup Installation991
Spindle Installation991
Seal Installation991
Front Axle Drive Shaft (Dana 28 And Dana 36) Disassembly/Assembly992
Front Axle Casing (4X4) Removal/Installation993
Tie-Rod End Removal994
Spring Removal994
Shock Absorber Removal994
Front Axle Casing, Right And Left Removal994
Radius Arm And Bracket995
Spring Installation995
Shock Absorber Installation995
Tie-Rod End Installation995
Rear Axle996
Rear Differential Oil Inspection996
Bearing And Seal Replacement997
Wheel Bearing Play Inspection997
Wheel Bearing Play Adjustment997
Rear Axle Removal/Installation999
Rear Axle Casing Removal/Installation1002
Front Differential - Preparation1006
Front Differential On-Vehicle Maintenance1007
Front Differential Oil Inspection1007
Oil Seal Replacement1008
Front Differential Removal1009
Differential Gear Assembly Removal1010
Snap Ring Removal1010
Right Oil Seal Removal1011
Left Oil Seal Removal1011
Needle Bearing1011
Front Differential Disassembly1012
Differential Casing1013
Differential Gear Assembly1013
Companion Flange1014
Drive Pinion, Oil Slinger/Selective Shim And Inner Bearing1014
Bearing Inner Race1014
Oil Baffle1015
Bearing Outer Race1015
Side Bearing1015
Shims1015
Front Differential Inspection1016
Pinion Gear And Thrust Washer1016
Rear Bearing1016
Front Differential Assembly1017
Total Differential Gear Assembly End Play1018
Oil Slinger/Selective Shim Thickness Check1019
Oil Slinger/Selective Shim, Drive Pinion And Rear Bearing1020
Collapsible Spacer1020
Differential Gear Assembly And Shims1025
Front Differential Installation1030
Rear Differential - Preparation1033
Rear Differential Standard Removal1034
Ring Gear Runout Test1035
Ring Gear Backlash Check1035
Rear Differential Disassembly/Inspection1037
Speed Sensor Ring1038
Pinion Shaft, Pinion Gears And Thrust Washers, Side Gears And Thrust Washers1038
Rear Differential Assembly1041
Rear Differential Installation1047
Backlash Specifications1049
Shim Code Chart - Differential Side Bearing1049
Limited Slip Disassembly/Inspection1050
Limited Slip Assembly1054
Wheel Hubs1059
Automatic Locking Wheel Hub Removal/Installation1059
Manual Locking Wheel Hub Removal/Installation1062
Inner Locknut Installation1063
Washer Installation1064
Outer Locknut Installation1064
Spacer Installation1064
Steering System1065
Steering System Diagram1066
Steering Specifications1068
Manual Steering Troubleshooting Guide1069
Steering Wheel And Column On-Vehicle Inspection1070
Preload And Meshload Check1070
Preload And Meshload Check Adjustment1070
Fixed And Tilt Steering Column Removal/Installation1072
Steering Column Opening Cover, Steering Column Cover Reinforcement And Steering Column Center Reinforcement1073
Transmission Control Shift Indicator Removal1073
Steering Column Removal1073
Transmission Shift Cable Removal1074
Transmission Shift Cable Installation1074
Steering Column Installation1075
Transmission Control Shift Indicator1075
Steering Column Opening Cover Reinforcement1075
Manual Steering Disassembly/Assembly1076
Ignition Switch Lock Cylinder1078
Air Bag Sliding Contact1078
Turn Indicator Cancel Cam1079
Shift Interlock Solenoid And Shift Selector Position Insert1079
Steering Column Lock Actuator Lever Pin1081
Steering Column Lower Bearing Spring1081
Lock Cylinder Housing1081
Lock Levers1082
Lock Actuators1082
Lock Cylinder Housing, Tilt Steering1084
Fixed Steering1084
Upper Bearing Snap Ring And Spring1085
Steering Column Lock Gear1086
Steering Column Lock Housing Bearing1086
Transmission Column Shift Selector Tube1086
Steering Gear Removal/Installation1087
Pitman Arm Removal1088
Steering Gear Installation1088
Pitman Arm Installation1088
Sector Cover And Bushing Assembly1090
Wormshaft Lower Bearing Cup1090
Wormshaft Upper Bearing Cup1090
Warmshaft, Ball Nut Inspection1091
Housing Inspection1091
Sector Shaft Inspection1091
Wormshaft Seal Installation1092
Sector Shaft Seal Installation1092
Wormshaft Upper Bearing Cup Installation1092
Wormshaft Lower Bearing Cup Installation1093
Wormshaft Installation1093
Sector Cover And Bushing Assembly, Housing1093
Steering Linkage Removal/Installation1095
Center Link Removal1096
Inner Tie Rod Removal1097
Outer Tie Rod Removal1097
Pitman Arm Removal (Steering Linkage)1097
Pitaman Arm Installation (Steering Linkage)1097
Outer Tie Rod Installation1098
Inner Tie Rod Installation1098
Center Link Installation1098
Power Steering Troubleshooting1099
Air Bleeding - Procedure A1100
Vacuum Fill Process1100
Air Bleeding - Procedure B1101
Devac System1101
Lnspection Of Power Steering Fluid Level1101
Fluid Pressure1102
Steering Wheel And Column Inspection1103
Steering Gear Removal And Installation1104
Steering Gear Disassembly And Assembly1105
Race Locknut Set Screw1106
Worm Bearing Race Locknut1107
Worm And Valve Sleeve Assembly (Valve Sleeve Seals)1107
Worm And Valve Sleeve Assembly1107
Steering Gear Housing1109
Valve Housing1111
Power Steering Disassembly Note1112
Power Steering Assembly Note1112
Oil Pump Removal And Installation1113
Oil Pump Pulley1116
Power Steering Disassembly/Assembly1118
Lower Plate, Disc Spring1120
Shaft Seal, Retainer1120
Rotor Shaft Retaining Ring Installation1121
Shaft Seal, Retainer Installation1121
Disc Spring Installation1121
Lower Plate Installation1121
Rotor, Slippers1123
Upper Plate Installation1123
Rotor Shaft Installation1123
Valve Cover Installation1124
Retaining Ring Installation1124
O-Ring Installation1124
Drive Belt Check1125
Drive Belt Replacement1126
Braking System1127
Braking System Diagrams1128
Parking Brake Diagram1130
Rear Anti-Lock Brake System Diagram1131
4-Wheel Anti-Lock Brake System Diagrams1133
Brake System Specifications1134
Conventional Brake System Troubleshooting1135
Air Bleeding (Vehicle Equipped With Rabs)1136
Air Bleeding (Vehicle Equipped With 4Wabs)1137
Brake Hydraulic Line Inspection (On Vehicle)1138
Brake Fluid Inspection1139
Brake Fluid Replacement1139
Vacuum Line/Check Valve Inspection1139
Brake Pedal Inspection (On Vehicle)1140
Brake Pedal Removal/Inspection/Installation1141
Master Cylinder Removal/Installation1143
Power Brake Unit Push Rod Adjustment1144
Brake Pipes1144
Master Cylinder Disassembly/Inspection/Assembly1145
Power Brake Unit Quick Inspection (On Vehicle)1146
Secondary Piston1146
Brake Fluid Level Sensor Inspection1146
Power Brake Unit Removal/Installation1147
Front Brake (Disc) Inspection (On Vehicle)1148
Power Brake Unit Disassemby/Assembly1148
Front Brake (Disc) Removal/Inspection/Installation1149
Caliper, Disc Pad Removal1150
Disc Plate Removal1151
Disc Plate Installation1152
Caliper, Disc Pad Installation1152
Disc Plate Inspection1152
Disc Plate Runout1153
Rotor Turning1153
Caliper Disassembly/Inspection/Assembly1155
Rear Brake (Drum) Removal/Inspection/Installation1156
Brake Drum Removal1157
Brake Shoe Removal1157
Brake Drum Inspection1157
Brake Shoe Installation1158
Brake Drum Installation1158
Wheel Cylinder Disassembly/Inspection/Assembly1160
Parking Brake System Troubleshooting1161
Releasing Cable Tension1161
Resetting Pedal Control Spring Tension1162
Parking Brake Shoe Removal/Inspection/Installation1163
Parking Brake (Pedal Type) Adjustment1163
Front Parking Brake Cable Removal/Installation/Inspection1163
Rear Parking Brake Cable Removal/Inspection/Installation1163
Rear Anti-Lock Brake System (Rabs) Troubleshooting1164
Parking Brake Pedal Removal/Inspection/Installation1164
Rear Anti-Lock Brake System Wiring Diagram1165
Rear Anti-Lock Brake System - Relationship Chart1166
Rear Anti-Lock Brake System - Diagnostic Chart1166
Rear Anti-Lock Brake System - Diagnostic Index1167
Rear Anti-Lock Brake System - System Troubleshooting1168
Yellow Rear Abs Warning Light Does Not Illuminate For 1-2 Seconds When Ignition Switch Is Turned On1168
Red Brake System Warning Light Does Not Illuminate When Ignition Switch Is Turned To Start1169
Red Brake System Warning Light Illuminates When Ignition Switch Is Turned On And Parking Brake Released1170
Yellow Rear Abs Warning Light Remains Illuminated When Ignition Switch Is Turned On1171
Yellow Rear Abs Warning Light Remains Illuminated With The Ignition Switch On After One Blinking Illumination1171
Yellow Rear Abs Warning Light Automatically Begins To Flash With The Ignition Switch On1172
Yellow Rear Abs Warning Light Does Not Flash The Code When Self-Diagnosis Function Is Started1173
Other Concerns1174
Rear Anti-Lock Brake System Self-Diagnosis Function. Inspection By Diagnostic Test Mode1175
Memory Cancel1176
Service Code Table1176
Pattern Of Output Signal (Rear Abs Warning Light)1176
Open Isolation Valve Circuit1177
Open Dump Valve Circuit1177
Open Or Short In Hydraulic Unit Valve Reset Switch Circuit, Hydraulic Leak Into Dump Section Of Hydraulic Unit1178
Excessive Dump Valve Activity1178
Rear Axle Speed Sensor Signal Rapidly Cuts In And Out While Driving1179
No Isolation Valve Self-Test (Isolation Valve Circuit Short To Ground)1179
No Dump Valve Self-Test (Dump Valve Circuit Short To Ground)1180
High Rear Axle Speed Sensor Resistance1180
Low Rear Axle Speed Sensor Resistance1180
Brake On/Off (Boo) Switch Circuit Always Closed1181
Loss Of Hydraulic Brake Fluid For One Or More Seconds During An Anti-Lock Stop/Damaged Brake Fluid Level Sensor Or Related Circuit1181
Rabs Control Unit Failure1182
Rabs Ok1182
Intermittent Diagnosis1182
Inspection Of Rabs System1184
Check Rear Abs Warning Light Harness1184
Check Rear Abs Warning Light Bulb1184
Check Brake System Warning Light Bulb1184
Check Brake On/Off (Boo) Switch1185
Check Stoplight Switch Harness At Rabs Control Unit1185
Check Isolation Valve Solenoid1185
Check Isolation Valve Orifice1185
Check Dump Valve Solenoid1186
Check Hvdraulic Unit Internal Circuit1186
Check Hydraulic Unit Valve Reset Switch1186
Check Hydraulic Unit For Leakage1186
Check Rabs Control Unit1187
Check Rear Axle Speed Sensor1188
Check Resistance Of Rear Axle Speed Sensor1188
Check Voltage Of Rear Axle Speed Sensor1188
Check Sensor Rotor1189
Check Normal Braking System Operation1189
Stopping Test1189
Rabs Operation On Hoist1189
Rabs Hydraulic Unit Removal/Installation1190
Rabs Control Unit Removal/Installation1191
Rear Speed Sensor (Rabs And Abs) Removal/Installation1191
Rear Speed Sensor Rotor (Rabs And Abs) Removal/Inspection/Installation1192
Ring Gear And Sensor Rotor Installation1192
Ring Gear And Sensor Rotor Inspection1193
4-Wheel Anti-Lock Brake System (4Wabs) Description1194
4-Wheel Anti-Lock Brake System (4Wabs) Troubleshooting1194
4-Wheel Anti-Lock Brake System (4Wabs) Wiring Diagram1195
To Retrieve Dtcs1197
Clearing Dtcs1198
4-Wheel Anti-Lock Brake System (4Wabs) - Diagnostic Trouble Code1199
Breakout Box Function1200
4-Wheel Anti-Lock Brake System (4Wabs) Precheck1201
Intermittent Valve Failure1203
Main Relay Circuit Output Failure1204
Battery Voltage High1206
Battery Voltage Low1207
Left Front Iso Valve Coil Circuit Failure1208
Left Front Dump Valve Coil Circuit Failure1210
Right Front Iso Valve Coil Circuit Failure1212
Right Front Dump Valve Coil Circuit Failure1214
Rear Iso Valve Coil Circuit Failure1216
Rear Dump Valve Coil Circuit Failure1218
Left Front Wheel Speed Sensor Input Circuit Failure1220
Left Front Wheel Speed Sensor1222
Right Front Wheel Speed Sensor Input Circuit Failure1225
Right Front Wheel - Speed Sensor Input Circuit Failure1227
Rear Axle Speed Sensor Input Circuit Failure1230
Rear Axle Speed Sensor1232
Front Left Valve Pair Function Test1234
Front Right Valve Pair Function Test1235
Rear Axle Valve Pair Function Test1236
Pump Motor Triggered But Did Not Run1237
G-Switch (Acceleration Sensor) Failure1240
Pump Motor Running But Not Triggered1242
No Communication1243
4-Wheel Anti-Lock Brake System (4Wabs) Drive Test1244
Intermittent Diagnostic Procedure1246
Abs Hydraulic Unit Removal/Installation1248
Acceleration Sensor (G-Switch)1248
Abs Control Unit Removal/Installation1249
Front Speed Sensor Rotor Removal/Installation1250
Front Speed Sensor Removal/Installation1250
Wheels And Tires1251
Wheels And Tires Specifications1252
Wheels And Tires Troubleshooting1253
Special Notes About Wheels And Tires1254
Notes Regarding Tire Replacement1254
Wheels And Tires Inspection/Adjustment1254
Tire Wear Check1254
Abnormal Tire Wear Check1255
Air Pressure Check1255
Air Leakage Check1255
Loose Lug Nut Check1255
Tire Rotation Check1256
Wheel Balance Adjustment1256
Suspension1257
Front Suspension (2X4) Diagram1258
Front Suspension (4X4) Diagram1259
Rear Suspension (4X2, 4X4) Diagram1260
Suspension Specifications1261
Suspension Troubleshooting1262
Nvh Troubleshooting Guide1263
Description Of Underbody Noises1264
Wheel Alignment - Preinspection1265
Vehicle Lean Specification1266
Front Lean Adjustment1266
Rear Lean Adjustment1267
Side-To-Side Lean1268
Inspection - Dogtracking1268
Diagnosis - Dogtracking1269
Front Wheel Alignment1269
Total Toe-In Adjustment1269
Camber And Caster Adjustment1270
Camber/Caster Adjuster Selection Table1271
Front Suspension1272
Front Shock Absorber (4X2, 4X4) Removal/Inspection/Installation1272
Front Coil Spring (4X2) Removal/Inspection/Installation1274
Front Coil Spring (4X4) Removal/Inspection/Installation1276
Lower Arm And Pivot Bracket (4X2) Removal/Inspection/Installation1278
Pivot Bracket (4X4) Removal/Inspection/Installation1280
Camber/Caster Adjuster (4X2 And 4X4) Removal/Inspection/Installation1282
Radius Arm (4X2 And 4X4) Removal/Inspection/Installation1283
Front Stabilizer Bar (4X2 And 4X4) Removal/Inspection/Installation1286
Jounce Bumper (4X2) Removal/Inspection/Installation1287
Jounce Bumper (4X4) Removal/Inspection/Installation1288
Rear Suspension1289
Rear Shock Absorber Removal/Inspection/Installation1289
Leaf Spring Removal/Inspection/Installation1291
U-Bolts1292
Leaf Spring1292
Tip Liner Installation1292
Service Clip Installation1292
Rear Stabilizer Bar Removal/Inspection/Installation1294
Body1295
Body View1296
Hood Components Removal/Installation1298
Release Cable Installation1300
Lock Assembly (Hood)1300
Hood Hinge Installation1301
Hood Installation1301
Hood Adjustment1301
Fender Panel Components Removal/Installation1303
Front Door Components Removal/Installation1305
Front Door Adjustment1307
Door Lock Striker1307
Weatherstrips Components Removal/Installation1308
Tailgate Components Removal/Installation1309
Fuel-Filler Lid Components Removal/Installation1311
Front Bumper Components Removal/Installation1312
Front Bumper Disassembly/Assembly1313
Front Chrome Bumper Stripe Removal/Installation1314
Rear Bumper Components Removal/Installation1315
Rear Bumper Disassembly/Assembly1316
Radiator Grille Components Removal/Installation1317
Radiator Grille Inspection1318
Radiator Grille Disassembly/Assembly1318
Extractor Chamber Components Removal/Installation1319
Dashboard Components Removal/Installation1320
Console Components Removal/Installation1323
Molding Components Removal/Installation1324
Wheel Opening Moldings1325
Front Door Belt Line Moldings1325
Quarter Window (Stationary) Molding Installation1325
Wheel Opening Moldings Installation1325
Splash Shields (Front) Removal/Installation1326
Splash Shields (Rear) Removal/Installation1327
Windshield Components Removal/Installation1328
Rearview Mirror Removal1328
Windshield Removal1329
Rear Window Glass Removal/Installation1331
Rear Window Glass (Stationary Glass) Removal1332
Rear Window Glass (Sliding Glass) Removal1332
Rear Window Glass (Stationary Glass) Installation1332
Rear Window Glass (Sliding Glass) Installation1333
Trim Components Removal/Installation1334
A-Pillar Trim1334
Scuff Plate1334
Front Side Trim1334
B-Pillar Trim (Regular Cab)1335
B-Pillar Trim (Cab Plus)1336
Front Door Trim1336
Lower Back Trim (Cab Plus)1337
Assist Handles Removal1337
B-Pillar Trim (Cab Plus) Installation1338
B-Pillar Trim (Regular Cab) Installation1338
Floormat/Carpet Removal/Installation1339
Headliner Removal/Installation1341
Sunvisors Removal1342
A-Pillar Trim Removal1342
Rear Window Garnish Lower Molding1342
Headliner Removal1342
Seat Belts Removal/Installation (Front)1343
Shoulder Height Adjuster Removal1345
Webbing And Fittings Inspection1345
Rear Seat Remoal/Installation1346
Retractor Inspection1346
Shoulder Height Adjuster Installation1346
Front Seat Belt Installation1346
Rear Seat Belt Webbing And Fittings Inspection1347
Retractor (Rear) Inspection1347
Rear Seat Belt Installation1347
Rear Seat Belt Buckle Installation1347
Box - Cab And Box Alignment1348
Cab And Box Alignment Adjustment1348
Spare Tire Stowage Components Removal/Installation1350
Spare Tire Components Removal/Installation1352
Body Dimensions (Short Bed)1353
Body Dimensions (Long Bed)1354
Body Dimensions (Cab Plus)1355
Seats1356
Bench Seat Removal/Installation1356
Bench Seat Disassembly/Assembly1357
Manual Bucket Seat Removal/Installation1358
Manual Bucket Seat Assembly/Disassembly1359
Six-Way Power Bucket Seat Removal/Installation1360
Six-Way Power Bucket Seat Disassembly/Assembly1361
Lumbar Support Pad Removal/Installation1362
Jump Seat Removal/Installation1363
Seat Bracket Disassembly/Assembly1364
Split Bench Seat Disassembly/Assembly1365
Box Lean1366
Box Shimming1367
Troubleshooting Guide - Diagnostic Index (Body)1368
Windnoise Troubleshooting1368
Se/Le Mirror Out Of Position1368
Fender Stuffer Not Seated1368
Primary Door Seal Pinched By Lower A-Pillar Trim1369
Air Leaks From Heater Or A/C System1369
Dlo Molding Not Flush With Vehicle (Le/Se Cab-Plus Only)1369
Poor Body Sealant At A-Pillar Body Seam And Poor Seal Of Front Windshield1370
Cab Quarter Seam Not Sealed (Regular Cab)1370
Poor Seal Of Rear Window1371
Waterleak Troubleshooting1372
Waterleak At Front Of Cab1372
Pinched Primary Door Seal1372
Poor Body Sealant At A-Pillar Body Seam And Poor Seal At Front Windshield1372
Waterleak At Heater Case1373
Waterleak From Inner Fender Apron To Firewall Body Seam1374
Leaks From Pcm Box1375
Waterleaks Above Upper A-Pillar Trim On Headliner1376
Waterleaks At Rear Of Cab-Plus1377
Dlo Molding/Ditch Molding Not Sealed1377
Poor Seal Of Cab Quarter Window1378
Rear Window's Poor Seal1379
Waterleaks At Rear Or Regualar Cab1380
Cab Quarter Seam Not Sealed1380
Special Tools - Engine1382
Special Tools - Manual Transmission1383
Special Tools - Automatic Transmission1384
Special Tools - Chassis1386
Special Tools - Checker And Other Equipment1389
Technical Data1390
Compression Pressure Limit Chart1391
Engine (2.3L) Technical Data1392
Engine (3.0L) Technical Data1395
Engine (4.0L) Technical Data1398
Lubrication System Technical Data1401
Cooling System Technical Data1401
Fuel And Emission Control Systems Technical Data1402
Engine Electrical System Technical Data1403
Clutch Technical Data1403
Manual Transmission Technical Data1404
Transfer Case Technical Data1405
Automatic Transmission Technical Data1406
Line Pressure Specifications1407
Coasting Clutch Snap Ring Selection1407
Forward Clutch Snap Ring Selection1407
Reverse And High Clutch Snap Ring Selection1408
Total End Play (Thrust Bearing No. 4) Selection1408
Oil Pump Thrust Washer Selection1408
Vehicle Speed Shiftpoint Table1409
Propeller Shaft Technical Data1411
Rear Propeller Shaft Angles1412
Front And Rear Axles Technical Data1413
Steering System Technical Data1414
Braking System Technical Data1415
Wheels And Tires Technical Data1415
Size, Offset And Pitch Circuit Diameter (Wheels)1415
Temporary Spare Tire Technical Data1417
Suspension Technical Data1417
Standard Bolt And Nut Tightening Torque1418