Transmission Installation - Mazda B-Series 1997 Workshop Manual

TRANSMISSION
INSTALLATION
1.
lnstall the transmission in the vehicle, referring to Installation Note. (Refer to below.)
2. lnstall the starter motor. (Refer to Section G.)
3. On 4x4 models, install the transfer case. (Refer to Section J2.)
4. lnstall the propeller shaft. (Refer to Section L.)
5. Connect the parWneutral position and back-up light switches.
6. On 3.OL and 4.OL engines, install the exhaust system. (Refer to Sections F2, F3.)
7. Connect the hydraulic clutch line and bleed the clutch system. (Refer to Section H.)
8. lnstall the speedometer cable.
9. Add the specified amount and type of transmission oil. (Refer to page J1-4.)
10. Remove the safety stands and lower the vehicle.
1
1. Connect the negative battery cable.
12. lnstall the gear shift lever, referring to lnstallation Note. (Refer to below.)
13. Test drive the vehicle and check the transmission operation.
Installation Note
Transmission
1.
Make sure that the machined m a t ~ r ~ g surfaces and the
locating dowels are free of burrs, dirt, and paint.
2. lnstall the transmission on Transmission Jack
007-0008,
or equivalent.
3. Position the transmission in the vehicle and align the
primary shaft splines with the clutch disc.
4. lnstall the transmission bolts and flatwashers.
Tightening torque:
38-51 N-rn (3.9-5.1 kgf.m, 28--37 ftelbf}
5. lnstall the crossmember, insulator and damper
Tightening torque:
3.OL: 6 5 - 4 5 N-m (6.6-4.5 k g f . ~ ~ , 4 6 6 2 ft.lbf)
2.3L, 4.OL: 88-1 15 N-m (9.0-1 '1.5 kgf-m, 6 5 - 8 4
ft-lbf)
Gear shift lever
- - - -
1. lnstall the gear shift lever bolt.
Note:
lnstall the
stud
so the flat side of the mn-threaded portion
is faang towardl the left (driver side).
Tightening torque:
2 7 4 0 N.ni (2.6-4.1 kgf-m, 20--30 ft-lbf}
2. lnstall the shift lever boot and install the screws.
4BUOJ1-075