Engine Installation (4.0L) - Mazda B-Series 1997 Workshop Manual

INSTALLATION
INSTALLATION
PROCEDURE
1. Remove the engine from the stand.
2.
Lower the engine into the vehicle, referring to lnstallation Note. (Refer to below.)
3. lnstall the bell housing upper bolts, referring to lnstallation Note. (Refer to page B3-65.)
4. Remove the jack from under the transmission.
5. Remove Engine Lifting Sling 01 4-00036, or equivalent from the engine lifting brackets.
6. lnstall the battery cable bracket bolt and wire harness-to-engine clip.
7. lnstall the transmission line bracket-to-engine bolts. (AT only)
8. Raise the vehicle on a vehicle hoist.
9. Position the transmission linkage bracket and install the bell housing lower bolts, referring to Installa-
tion Note. (Refer to page 63-65.)
10. lnstall the torque converter nuts, referring to lnstallation Note. (AT only) (Refer to page B3-65.)
11. lnstall the starter. (Refer to Section G.)
12. lnstall the engine mount nuts, referring to lnstallation Note. (Refer to page B3-65.)
13. lnstall the front pipe assembly on the exhaust manifolds. (Refer to Section F3.)
14. Lower the vehicle.
15. Connect the ground wires.
16. Connect the following harness connectors:
(1) Ignition coil pack
(2) Oil pressure sensor
(3) Engine coolant temperature sensor
(4) Injectors
(5) Intake air temperature sensor
(6) Throttle position sensor
(7) Water temperature indicator sender
(8) Heated oxygen sensor
17. lnstall the power brake unit hose.
18. lnstall the throttle cable bracket.
19. Connect the accelerator cable and kickdown control shaft rod.
20. lnstall the accelerator cable shield, referring to lnstallation Note. (Refer to page 83-65,)
21. Connect the fuel hoses, referring to lnstallation Note. (Refer to page B3-65.)
22. Connect the vacuum hoses to the vacuum tee, referring to lnstallation Note. (Refer to page B3-66.)
23. Connect the heater hoses.
24. lnstall the generator. (Refer to Section G.)
25. lnstall the A/C compressor, if equipped, referring to lnstallation Note. (Refer to page 83-66.)
26. lnstall the power steering oil pump, referring to lnstallation Note. (Refer to page 83-66.)
27. Remove the radiator and shroud cover. (Refer to Section E3.)
28. Connect the radiator hoses.
29. lnstall the air intake hose, referring to lnstallation Note. (Refer to page B3-66.)
30. Fill the cooling system.
31. Connect the negative battery cable.
lnstallation Note
Engine installation
Caution
Do not damage any components in the engine
compartment.
Note
Align the torqueconverter pilot into the crankshaft.
(AT only.)
Align the exhaust manifolds with the front pipe
assembly.
4BUOB3-161