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TRANSMISSION
J1
Bearing
Note
When replacing the bearing, replace the bearing
and race as a set.
lnspect for darnage and rough rotation.
MJ1142-A
4BUOJ1-031
Countershaft Gear
1. lnspect the gear contact surface for damage and wear.
2.
lnspect the splines for damage and wear.
3. lnspect the gear teeth for damage, wear, and cracks.
4.
lnspect the oil passage for clogging.
5.
Measure the countershaft gear runout.
Countershaft gear runout:
0.050mm (0.0020 in) max.
Speedometer Gears
MJ1102-A
4BUOJ1-032
1. Inspect the teeth for damage and wear.
2.
lnspect the O-ring for damage and wear.
ASSEMBLY
Precaution
1. All O-rings and gaskets must be replaced with new ones includetl in the overhaul Itit.
2. Verify that all parts are completely cleaned before assembly.
3. Assemble parts within 10 minutes after applying sealant. Allovvall sealant to cure at least 30 minutes after
assembly before filling the transmission with transmission oil.
4.
After assembly, shift the transmission to each position, and check for smooth and correct operation.
Control Case
1. lnstall the 5thlreverse cam lockout plate, referring to
Assembly Note. (Refer to page J1-16.)
2. lnstall the I sU2nd and 3rdl4th interlock pins, referring to Assembly Note. (Refer to page J1-16.)
3. lnstall the shift rods, referring to Assembly Note. (Refer to page Jl-16.)
4. lnstall the rubber plugs into the service bores.
5. lnstall the parklneutral position switch, referring to
Assembly Note. (Refer to page J1-17.)
6. lnstall the back-up light switch, referring to
Assembly Note. (Refer to page J1-17.)
7.
lnstall the dust cover, referring to Assembly Note. (Refer to page J1-17.)
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Table of Contents
Troubleshooting
