Front Driving Mechanism Service Information; Front Driving Mechanism Specifications; Front Driving Mechanism Torque Values - Honda Fourtrax Rancher AT 2004 Service Manual

SERVICE INFORMATION
GENERAL
FRONT DRIVING MECHANISM
• Perform the gear con tact pattern and backlash inspection whenever you replace the bearings, gears or gear case. The
extension lines from the gear engagement surfaces should intersect at one point.
• Protect the gear case with a shop towel or soh jaws while holding it in vise. Do nOI clamp illOO tight as it could damage
the gear case.
• Replace the ring and pinion gears as a set.
• Replace the cam followers (12 pieces) as a set, and the cam followers, face cams, differential housing and cap as an
assembly if the face cam, differential housing or cap is faulty.
SPECIFICATIONS
Unit: mm (in)
ITEM " -- - - STANDARD SERVlCE LIMIT
Oil
capacity
AI
draining~~~::::;2~4~O~cm~
(8.1 US
OZ,
8.4 Imp
oz.~1 ",==::::~:::'::~::"':~
Front differ·
ential
At disassembl
y
L
_
ri
3
0
00 em
l
(10.1 US oz, 10.6
. , ~ m =p~o : '~ I--=l:::;
. .
,;.~===1
Recommended oil Hypoid gear oil SAE #80 .-
Gear
backlash:.~~===-
O.O--s:-o.25 (0.002 - 0.010) 0.4 (0.02)
L
Backlash diffe2:ence
0.2 (0.01)
Slip torque 14 17 N·m (1.45 1.75 kgf·m, 12 N'm (1.2
10 - 13 Ibf·ft) kgf·m, 9 Ibf·ft)
Face cam·to·housing distance
_-==+~3~.3~-
3.7 (0.13 - O. 1Sf
_---.:==1=~3~.3~(O.,3)
Differential ring gea r depth 6.55 665
(0.2579 0.2618) 6.55 (0.2579)
_--,--,C " o "ne spring hefght 2.8 (0. ""I _ _ __ _ _ _ _ __
--L~2
. . 6 (0.10)
TORQUE VALUES
Upper and lower arm ball joint nut
Front axle nut
Front differential mounting flange bolt/nut
Front differential mounting bracket flange bolt
Front differential mounting flange nut
Gear case cover flange bolt
Gear case cover bolt
Differential case assembly mounting bolt
Final drive clutch assembly mounting flange bolt
Front sensor cover SH bolt
Clutch cover stay SH bolt
Clutch cover flange bolt
29 N·m (3.0 kgf·m, 22 Ibf·ft)
78 N'm (8.0 kgf·m,
58
Ibf·ft)
44 N'm (4.5 kgf·m, 33 Ibfft)
22 N·m (2.2 kgf·m,
16
Ibf·ft)
22 N'm (2.2 kgf.m. 16 Ibf·ft)
25
N'm (2.6 kgf·m,
19
Ibf·ft)
49 N·m (5.0 kgf·m, 36 Ibf·ft)
49
N'm (5.0 kgf·m, 36 lbf·ftj
25 N·m (2.5 kgf·m,
18
Ibf·ft)
10 N'm (1.0 kgf.m. 7 Ib'·ftl
10 N'm (1.0 kgfm, 7 Ib'·ftl
7 N·m (0.7 kgf·m, 5. 1 lbf·ft)
·Castle nut
·Castle nut
Self lock nut
Apply locking agent to the
threads
Apply locking agent to the
threads
·Castle nut: tighten to the specified torque and further tighten until its groove aligns with the cotter pin hole.
17-3