Brake System Specifications; Front Driving Mechanism Specifications (Fm/Fe Models); Rear Driving Mechanism Specifications; Battery/Charging System Specifications - Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual

GENERAL INFORMATION
BRAKE SYSTEM SPECIFICATIONS
Unit: mm (in)
ITEM
Front brake
Rear brake
Recommended brake fluid
Disc thickness
Disc runout
Master cylinder I.D.
Caliper cylinder I.D.
Drum I.D.
Shoe lining thickness
STANDARD
Honda DOT 4 brake fluid
3.8-4.2(0.15-0.17)
-
14.0 (0.55)
33.96 (1.3379
180.0 (7.09)
5.3(0.21)
SERVICE LIMIT
-
3.0(0.12)
0.30 (0.012)
-
-
181 (7.1)
To index mark
FRONT DRIVING MECHANISM SPECIFICATIONS (FM/FE models)
REAR DRIVING MECHANISM SPECIFICATIONS
BATTERY/CHARGING SYSTEM SPECIFICATIONS
Unit: mm (in)
ITEM
Front
differential
Oil capacity After draining
After disassembly
Recommended oil
Gear backlash
Backlash difference
Slip torque
Face cam-to-housing distance
Differential ring gear depth
Cone spring free height
STANDARD
185 cm
3
(6.3 US oz, 6.5 Imp oz)
230 cm
3
(7.8 US oz, 8.1 Imp oz)
Hypoid gear oil SAE # 80
0.05-0.25(0.002-0.010)
-
1 4 - 1 7 N - m ( 1 . 4 5 - 1 . 7 5 k g f m ,
1 0 - 13 Ibf-ft)
3.3-3.7(0.13-0.15)
6.55-6.65(0.258-0.262)
2.8(0.11)
SERVICE LIMIT
-
-
-
0.4 (0.02)
0.2(0.01)
12N-m(1.2
kgfm, 9 Ibf-ft)
3.3(0.13)
6.55 (0.258)
2.6(0.10)
Unit: mm (in)
ITEM
Axle runout
Rear final
drive
Oil capacity After draining
After disassembly
Recommended oil
Gear backlash
Backlash difference
Ring gear-to-stop pin clearance
STANDARD
-
75 cm
3
(2.5 US oz, 2.6 Imp oz)
100 cm
3
(3.4 US oz, 3.5 Imp oz)
Hypoid gear oil SAE # 80
0.05-0.25(0.002-0.010)
-
0.3-0.6(0.01-0.02)
SERVICE LIMIT
3.0(0.12)
-
-
-
0.4 (0.02)
0.2(0.01)
-
ITEM
Battery
Alternator
Capacity
Current leakage
Voltage
(20°C/68°F)
Charging
current
Fully charged
Needs charging
Normal
Quick
Capacity
Charging coil resistance (20°C/68°F)
SPECIFICATIONS
12V-12Ah
1 mA max.
13.0-13.2 V
Below 12.3 V
1.4Ax5-10h
6.0 Ax 1.0 h
0.357 kW/5,000 rpm (min'
1
)
0.1 -1.0 Q
1-11