Brake System Service Information; Brake System Specifications; Brake System Torque Values - Honda Fourtrax Rancher AT 2004 Service Manual

SERVICE INFORMATION
GENERAL
BRAKE SYSTEM
ACAUTION
Frequent inhalation of brake lining or pad dust, regardless of material composition could be hazardous to you r health.
e Avoid breathing dust particles .
• Never use an air hose or br ush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
NOTICE
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Spilled brake fluid will severely damage the plastic parts and painted surfaces. It is also harmful to some rubber parts. Be
ca reful whenever you remove the reservoir cap; make sure the reservoir is horizontal first.
• A contaminated brake lining, drum, disc or pad reduces stopping power. Discard contamina t ed linings o r pads, and
clean a contaminated drum or disc with a high quality brake dig reasing agent.
• Check the brake system by applying the brake lever or pedal after the air bleedi ng.
• Never allow contaminates (dirt, water, etc. ) to get into an open reservoir.
• Once the hydraulic system has been opened, or if the brake feels spongy, the system must be bled.
• Always use fresh DOT 4 brake fluid from a sealed container when servicing the system. Do not mix different types of
fluid as they may not be compatible.
• Always check brake operation before riding the vehicle.
SPECIFICATIONS
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TORQUE VALUES
Front master cylinder reservoir cap screw
Front master cylinder holder SH boll
Front brake lever pivot bolt
Front brake lever pivot nut
Brake hose oil bolt
Brake hose clamp flange bolt
Brake pipe bolt
Front brake panel flange bolt
Wheel cylinder bolt
Wheel cylinder nut
Wheel cylinder oil pipe joint nut
Wheel cylinder bleed valve
Rear brake arm pinch bolt
Rear brake panel drain bolt
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2 N·m (0.15 kgf·m, 1. 1 Ibf·tt)
12 N·m (1.2 kgf·m, 9 Ibf·tt)
6 N'm (0.6 kgf·m, 4.3 Ibf·ftl
6 N·m (0.6 kgf·m, 4.3 Ibf·ft)
34 N·m (3.5 kgf·m, 25 rbf·ft)
12 N'm (1 .2 kgf·m , 9lbHt)
17 N'm (1.7 kgf·m, 12Ibf·tt)
29 N'm (3.0 kgf·m, 22 Ibf·ft)
8 N·m (0.8 kg f·m, 5.8 Ibf·tt)
17 N'm (1 .7 kgf·m, 12Ibf·ft)
16 N·m (1.6 kg f·m, 12Ibf·ft)
6 N·m (0.6 kgf·m, 4.3 Ibf·tt)
20 N·m (2.0 kgf·m, 14 IbHt)
12 N'm ( 1.2 kgf·m, 9 Ibf.ft)
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