Honda Fourtrax Rancher AT 2004 Service Manual page 313

Apply silicone grease to the brake lever contact area
of the pivot bolt.
Install the brake lever.
Install and tighten the brake lever pivot bolt to the
specified torque.
TORQUE: 6 N·m (0.6 kgf·m, 4.3 IbUt)
Hold the pivot bolt and tighten the pivot nut to the
specified torque.
TORQUE: 6 N-m (0.6 kgf·m, 4.3 IbUt)
Install the brake lever boot.
Place the master cylinder on the handlebar.
Align the mating surface of the master cylinder
holder with the throttle housing boss as shown.
Install the master cylinder holder with the "UP·
mark facing up_
Tighten the upper bolt first, then t ighten the lower
bolt.
TORQUE: 12 N 'm (1.2 kgf·m , 9lbf.ftJ
Install the brake hose between the stoppers with the
bolt and new sealing washers.
Install and tighten the brake hose oil boll to the
specified torque.
TORQUE : 34 N·m (3.5 kgf·m , 25Ibf.ft)
Connect the brake switch connectors.
Fill the reservoir to the upper level and bleed the
brake system (page 16-5).
BRAKE SYSTEM
BOOT
BRAKE
NUT
16-11