Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
Page 2 2005 Honda TRX400FA/FGA FourTrax Rancher AT/with GPScape OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
Page 3 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers − people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 4 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information.
Page 5: A Few Words About Safety
A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Page 6 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
Page 7 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety-related labels on your ATV.
Page 8 Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally-responsible rider.
Page 10: Atv Safety
ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ..............
Page 11 Important Safety Information − Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 12 Important Safety Information Ride Off-Road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 13 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 14: Safety Labels
Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
Page 15 Safety Labels USA only ATV Safety...
Page 16 Safety Labels ATV Safety...
Page 17 Safety Labels ATV Safety...
Page 18 Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 19 Instruments & Controls Controls & Features ................28 Fuel Valve ..................28 Choke Knob ..................29 Ignition Switch ................. . 30 Start Button ..................31 Engine Stop Switch ................31 Headlight Switch ................32 Headlight Dimmer Switch ..............
Page 20: Component Locations
Component Locations headlight dimmer switch headlight switch choke knob multi-function display indicators drive mode select rear brake lever switch parking brake front brake lever fuel gauge gearshift switches throttle lever engine stop 2WD/4WD switch select switch start button shift lever ignition switch Instruments &...
Page 21 Component Locations seat lock lever fuel fill cap rear cargo rack front brake fluid reservoir flag pole bracket front cargo rack headlights recoil starter oil filler cap rear brake pedal right footpeg Instruments & Controls...
Page 22 Component Locations fuel valve tool kit compartment accessory socket owner’s manual storage trailer hitch left footpeg starting primer knob dipstick Instruments & Controls...
Page 23: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. TRX400FA TRX400FGA (3) (4) (1) reverse indicator...
Page 24 The indicators are identified in the table on page with the words: Lamp Check. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON ( ), the multi-function display ( ) will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly.
Page 25 See page 4WD indicator Lights when the drive mode is in the 4WD mode. The 4WD indicator blinks if there is a possible problem with the 2WD/4WD select system. See your Honda dealer as soon as possible. Instruments & Controls...
Page 26 Indicators & Displays Multi-function The display includes the following display functions. Display Check. Drive mode Shows the driving mode indicator (page Gear position Shows the gear position. (page indicator Oil change Lights when specified maintenance indicator interval for engine oil change is reached (page Speedometer Shows riding speed.
Page 27 Indicators & Displays Minute select button Advances the minutes displayed by the digital clock (page Minus button Advances the latitude and longitude (TRX400FGA) when in the GPS mode. Hour select button Advances the hour displayed by the digital clock (page Plus button Advances the latitude and longitude (TRX400FGA)
Page 28: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Drive mode indicator Odometer Gear position indicator Tripmeter Oil change indicator Digital clock Speedometer Hourmeter The digital clock will reset if the battery is disconnected. TRX400FA TRX400FGA (10) (10),...
Page 29: Drive Mode Indicator
Indicators & Displays Drive Mode Indicator The drive mode indicator ( ) shows the selected drive mode when the ignition switch is in the ON ( ) position. The drive mode indicator ( ) displays ESP when the manual shift (ESP) mode is selected.
Page 30: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position. The indicator displays: N for neutral, R for reverse, D for drive, and 1 −...
Page 31: Oil Change Indicator
Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter (mode) select button ( ) and digital clock/hourmeter select (WP) button ( ) for more than 2 seconds.
Page 32: Odometer
Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in miles while the ignition is ON ( ). To change the display, press and release the odometer/tripmeter (mode) select button ( ). TRX400FA TRX400FGA (1) odometer (2) odometer/tripmeter select button mode select button (TRX400FGA) Tripmeter...
Page 33: Hourmeter
Indicators & Displays Hourmeter When selected, the hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. To change the display, press and release the hourmeter/digital clock (mode) select button ( ). The hourmeter mark ( ) will appear.
Page 34: Digital Clock
Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To change the display, press and release the hourmeter/digital clock (mode) select button ( ). To adjust the time manually, proceed as follows: Turn the ignition switch ON ( ). To advance the hour display one unit at a time, press and release the hour select (plus) button ( ).
Page 35 Indicators & Displays (TRX400FA only) To zero the minute display, press and hold both the hour and minute buttons simultaneously for two seconds. TRX400FA TRX400FGA (1) hourmeter/digital clock (2) hour select button select button plus button (TRX400FGA) (3) minute select button mode select button minus button (TRX400FGA) (TRX400FGA)
Page 36: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge ( ) shows the approximate fuel supply available. At F (Full), the fuel tank capacity including reserve is: 3.83 US gal (14.5 ) When the gauge needle ( ) enters the red band ( ), fuel will be low and you should refill the tank as soon as possible.
Page 37: Controls & Features
Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve is located on the left side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. −...
Page 38: Choke Knob
Controls & Features Choke Knob CENTER OF HANDLEBAR (A) fully ON (1) choke knob (B) fully OFF The choke knob may be used when starting the engine. See page Instruments & Controls...
Page 39: Ignition Switch
Controls & Features Ignition Switch The ignition switch is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.
Page 40: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed.
Page 41: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight.
Page 42: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has two positions, AUTO and ESP. Shif ting Gears page RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 43: Gearshift Switch
Controls & Features Gearshift Switch Two gearshift switches are used in the manual shift (ESP) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch to engage the next higher gear or press the downshift switch to engage the next lower gear.
Page 44: Shift Lever
Controls & Features Shift Lever The shift lever ( ) has three positions: Drive (D), Neutral (N), and Reverse (R). Shif ting Gears (page ) and Riding in Reverse (page (1) shift lever Instruments & Controls...
Page 45: Wd/4Wd Select Switch
Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch, which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch ( ) is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.
Page 46: Starting Primer Knob
Controls & Features Starting Primer Knob LEFT SIDE (1) starting primer knob The starting primer knob ( ) is located on the carburetor float bowl. The knob may be used when starting the engine in extremely cold weather ( 15°C, 5°F). See −...
Page 47: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the lever ( ) with your thumb. To reduce engine rpm, release pressure on the lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 48: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever is used to slow or stop your ATV. To operate, pull the lever.
Page 49: Parking Brake
Controls & Features Parking Brake LEFT HANDLEBAR (A) to lock (1) lock lever (2) rear brake lever/ parking lever The lock lever ( ) on the rear brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever using your left hand and then lock it with the lock lever using your right hand.
Page 50: Flag Pole Bracket
Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 51: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.
Page 52: Accessory Socket
Controls & Features Accessory Socket LEFT FRONT (3) cap (1) accessory socket (2) front fender The accessory socket ( ) is attached to the left side of the front fender ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
Page 53 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...
Page 54 GPScape System (TRX400FGA only) This section explains the GPScape navigation system. Instructions for the topics listed on this page are included. Introduction ................... 46 Important Safety Information .............. . 49 System Limitations ................50 System Start-up ..................51 Position Fix ..................
Page 55 Introduction Any location on Earth may be described by two positioning coordinates. These two coordinates, measured by degrees, minutes, and seconds, are: latitude longitude Latitudes are horizontal circles drawn around the Earth. The zero degree latitude (the equator) divides the globe into the Northern and Southern hemispheres.
Page 56 Introduction Longitudes, also called meridians, are vertical circles extended from the North Pole to the South Pole. The zero degree longitude, which passes through Greenwich, England, divides the Earth into the Eastern and Western hemispheres. The 180 degree longitude, half way around the planet, is the international date line.
Page 57 Introduction Your ATV GPScape System receives signals from the Global Positioning System (GPS), a U.S. government network that orbits the Earth, then uses those signals to calculate your current position as well as the distance and direction to other locations (destinations). In addition to latitude and longitude, GPScape also calculates altitude (above sea level).
Page 58 Important Safety Information The GPScape System is designed to provide information to help you reach selected destinations. While this system provides the direction and distance to a destination, it does not provide an actual path. You must use your own observation of the terrain and good judgment in choosing a safe path to reach the destination.
Page 59: System Limitations
System Limitations Your GPScape System uses signals from the Global Positioning System operated by the U.S. Department of Defense. For security reasons, certain inaccuracies are built into GPS that your navigation system must constantly compensate for. This can cause occasional positioning errors of up to several hundred feet.
Page 60 System Start-up Position Fix The GPScape System uses satellite information to compute your present position (called a position fix). Depending on the elapsed time since the ignition was last switched OFF ), there are three approximate response times for the system to acquire your position fix.
Page 61 System Start-up System Failure to Display a Position Fix If the receiver does not get a position fix within about 8 minutes (flashing antenna mark ( ) as shown in the illustration), make sure there are no overhead obstructions (building, trees, canopy, etc.) and then perform the following: (1) antenna mark Turn the ignition switch OFF ( ).
Page 62 System Start-up − Reconnect the negative ( ) terminal lead and install in the reverse order of removal. If you can not obtain a position fix after performing this procedure, see your Honda dealer. GPScape System...
Page 63 Satellite Status The satellite status indicates the amount of information received from GPS satellites in one of three possible categories: Display Status Not Usable The system is signaling (flashing antenna mark) that your position fix is not available. 2D Navigation The system has determined latitude and longitude, but is unable to determine altitude.
Page 64 Satellite Status If the GPS mark ( ) blinks as shown in the illustration. See your Honda dealer to check and restore the GPScape System. (2) GPS mark GPScape System...
Page 65 GPS Mode A waypoint is a geographical position (location) on the surface of the Earth. GPScape allows you to log up to 100 positions as navigational waypoints. You may then use GPScape to show you the direction of any selected waypoint, and how far you are from that waypoint via straight- line travel.
Page 66 GPS Mode The GPS mode ( ) shows the shortest distance to your selected waypoint. And, when your ATV is moving (one mph or faster), the GPS mode also displays an electronic arrow to indicate the direction to the selected waypoint. Push the mode select button ( ) to switch between the GPS mode and the other four modes: odometer, tripmeter, hourmeter, and digital clock.
Page 67 GPS Mode GPS Mode Display The GPS mode display ( ) includes the following functions: GPS Function Digital Readout − waypoint number ( ) distance to waypoint ( ) ‘‘- - -’’ (3 digits for miles, and if applicable, tenths and hundredths, with a floating decimal) direction to waypoint ( ) The GPS mark ( ) appears in the display while the GPS mode is...
Page 68 GPS Mode Waypoint Number Display A waypoint number appears in the display when the GPS mode is selected. You can store up to 100 waypoints, numbered from 0-99. To mark a waypoint, see page To select a waypoint number: To select a higher waypoint number, press and release the plus button ( ).
Page 69 GPS Mode Direction to Waypoint Display The direction to waypoint display ( ) uses an electronic arrow to point to your destination. The display has 16 possible directions. While operating in reverse, GPS will continue to direct you as if your ATV is still moving in a forward direction.
Page 70 GPS Mode If the receiver loses a position fix (because of a large obstacle nearby or overhead), the direction to waypoint display will disappear as shown in the illustration and the antenna mark ( ) will flash. The distance to waypoint display will continue to display the last value shown before the loss of the position fix.
Page 71 GPS Mode Distance to Waypoint The distance to waypoint ( ) display shows the straight line distance from your present location to the waypoint. The distance range display shows three numerals with a ‘‘floating’’ decimal: Range Display − Less than 10 miles 0.01 9.99 10 miles up to 1,000 miles...
Page 72 GPS Mode There are two methods for marking waypoints. Basic (to select your current position) Advanced (to input desired destinations) Basic Waypoint Selection To Mark Your Present Position: Turn the ignition switch ON ( ). Use the mode select button to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ).
Page 73 GPS Mode Within 5 seconds, to mark your present position, tap (do not hold) the WP button. (The waypoint will not be set unless the WP button is pressed a second time. Do not hold the WP button down. This will cause the system to transition to the advanced waypoint entry procedure.) The direction to waypoint display ( ) will light as shown in the...
Page 74 GPS Mode Advanced Waypoint Selection Advanced Latitude & Longitude Entry Sequence latitude - -° longitude - -° (degrees) (degrees) - -’ - -’ (minutes) (minutes) (seconds) (seconds) .-’’ .-’’ (tenths of (tenths of second) second) To input a waypoint value using latitude and longitude coordinates: (1) waypoint number (3) minus button (2) plus button...
Page 75 GPS Mode Turn the ignition switch ON ( ). Use the mode select button to select the GPS mode. To select a higher waypoint number ( ), press and release the plus button ( ). To select a lower waypoint number, press and release the minus button ( ).
Page 76 GPS Mode To select your entry: To increase, tap the plus button. To decrease, tap the minus button. To fast change in units of 10, press and hold the plus button (to increase) or the minus button (to decrease) until the desired entry appears.
Page 77 GPS Mode To select the tenths of a second ( To increase, tap the plus button. To decrease, tap the minus button. To enter the displayed tenths of a second in the system, tap (do not hold) the WP button until LON appears above the WP mark. The compass direction indicator will flash Eastern Longitude ( ) or Western Longitude (...
Page 78 GPS Mode To Correct Input: Push the mode select button ( ). This reverses the sequence so you can back up and make a correction. Once the 1/10 second longitude entry is completed, you can no longer back up in the sequence to make a correction. To Change the Coordinates f or an Existing Waypoint Number: −...
Page 79 Compass Direction Indicator The compass direction indicator does not appear when the system is in the GPS mode. Instead, you will see the direction to waypoint arrow − as long as your ATV is moving (one mph or faster). The compass direction indicator ( ) shows the heading of your ATV when the system is in the odometer, tripmeter, hourmeter, or digital −...
Page 80 Compass Direction Indicator If the receiver loses a position fix (because of a large obstacle nearby or overhead), the compass direction indicator will disappear as shown in the illustration and the antenna mark ( ) will flash. (2) antenna mark If the receiver reacquires a position fix, the compass direction indicator will appear as shown in the illustration.
Page 81: Automatic Clock Adjustment
Automatic Clock Adjustment Your ATV digital clock has an automatic adjustment function when the system’s satellite status is 3D Navigation (page The system will adjust the digital clock display after receiving the basic UT (universal time, formerly referred to as Greenwich Mean Time) and then calculating your local time.
Page 82: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 83: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
Page 84 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...
Page 85 Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 86 Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 87 Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol − can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an −...
Page 88: Is Your Atv Ready To Ride
If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
Page 89 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
Page 90 Is Your ATV Ready to Ride? If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page Cargo Check that all cargo is secure. Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed.
Page 91 Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 92 Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 93 Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.
Page 94 Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.
Page 95 Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...
Page 96: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page For information about carburetor adjustment for riding at high altitude, see page...
Page 97 Basic Operation & Riding Braking ....................108 Riding Your ATV ................110 Making Turns ................. . 110 Skidding or Sliding ................ . 112 Riding Up Hills ................113 Riding Down Hills ................117 Crossing or Turning on Hills or Slopes ..........
Page 98 Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 99 Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 100 Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. Operating this ATV at excessive speeds increases your chances of losing control of the ATV, which can result in an accident.
Page 101 Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...
Page 102 Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 103 Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 104 Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’ The starter motor will operate only when the transmission is in neutral. − − Normal Air Temperature 10° 35°C (50° 95°F) CENTER OF HANDLEBAR (1) choke knob Pull the choke knob ( ) up all the way to fully ON ( ) position, if...
Page 105 Starting & Stopping the Engine High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button Do not use the choke. With the throttle closed, press the start button ( ). Low Air Temperature 10°C (50°F) or below Follow the procedure for ‘‘Normal Air Temperature.’’...
Page 106 Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Move the engine stop switch to OFF ( Push the choke knob down all the way to fully OFF. Open the throttle fully.
Page 107 Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, and turn the ignition switch OFF. The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.
Page 108 Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) recoil starter grip Basic Operation &...
Page 109: Shifting Gears
Shifting Gears Your ATV has three shift lever positions: Neutral (N), Drive (D), and Reverse (R). Neutral (N) Use neutral when you start the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding. The following two modes can be selected in the Drive (D) position;...
Page 110 Shifting Gears The shift lever ( ) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. If the shif t lever is moved while the vehicle is moving, the sub- transmission may be damaged.
Page 111 Shifting Gears The drive mode select switch ( ) is located on the right handlebar switches. To select the drive mode, bring the ATV to a complete stop and turn the drive mode select switch. The mode will not change if the switch is operated while the vehicle is moving.
Page 112 Shifting Gears Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once. To downshift the transmission, press the downshift switch ( ) once. UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE (3) upshift switch...
Page 113 Shifting Gears After starting the engine and letting it warm up, follow these procedures: Being your ATV to a complete stop, select the ESP mode and shift the shift lever into the ‘‘D’’ position. If the shif t lever is moved while the vehicle is moving, the sub- transmission may be damaged.
Page 114 Shifting Gears To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control.
Page 115: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 116 Riding in Reverse To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, shift the shift lever into ‘‘N’’ (Neutral) gear.
Page 117 Braking Your ATV is equipped with drum brakes on both front wheels which are hydraulically-activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically-activated by depressing the brake pedal or operating the left brake lever. Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode.
Page 118 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.
Page 119: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV to go out of control, causing a collision or overturn.
Page 120 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.
Page 121 Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 122 Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
Page 123 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 124 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
Page 125 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 126 Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.
Page 127 Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
Page 128 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Page 129 Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.
Page 130: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.
Page 131 Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re through riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV is stopped on a grade in gear, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 132: Servicing Your Honda
You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page Bef ore You Service Your Honda The Importance of Maintenance ............125 Maintenance Safety ................
Page 133 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................... 139 Engine Oil & Filter ................142 Gear Case Oil ..................150 Differential Oil ..................152 Air Cleaner ..................154 Engine Throttle ....................160 Carburetor Choke Cable &...
Page 134: The Importance Of Maintenance
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Page 135 Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 136: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or other equivalents for repair and replacement.
Page 137: Maintenance Schedule
Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
Page 138 ) may require more technical information and tools. Consult your Honda dealer. ＊ Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page ＊＊...
Page 139: Maintenance Procedures
VALVE CLEARANCE ENGINE OIL ENGINE OIL FILTER ENGINE IDLE SPEED Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
Page 140 STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 141: Maintenance Record
Miles (km) or ODO or Date Performed Notes hours HOUR 100 (150) or 600 (1,000) or 1,200 (2,000) or 1,800 (3,000) or 2,400 (4,000) or 3,000 (5,000) or 3,600 (6,000) or 4,200 (7,000) or 4,800 (8,000) or Servicing Your Honda...
Page 142 Component Locations choke knob front brake fluid reservoir rear brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
Page 143 Component Locations battery fuse air cleaner storage compartment air cleaner housing drain tube brake pedal/lever adjusting nut rear brake pedal oil filler cap engine idle speed Servicing Your Honda...
Page 144 Component Locations fuel valve spark plug oil drain plug dipstick spark arrester Servicing Your Honda...
Page 145: Tool Kit
The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. The tool kit includes the following items: standard/phillips screwdriver screwdriver handle ×...
Page 146 Be careful not to flood this area when washing your ATV. (1) owner’s manual (4) rubber strap A (2) storage compartment (5) rubber strap B (3) rear cargo rack (6) air pressure gauge Servicing Your Honda...
Page 147: Seat Removal
Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets. Press down on the seat until locks. Servicing Your Honda...
Page 148: Fuel Recommendation
If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
Page 149 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
Page 150 Insert the breather tube ( ) into the handlebar cover hole ( ). If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a genuine Honda replacement part.
Page 151 Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 152 ＊ suggested oil Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. ＊ Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
Page 153 Oil conforming to the standard has the following classification on the oil Oil conforming to the standard has the following classification on the oil container. container. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
Page 154 The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark Servicing Your Honda...
Page 155 Do not overfill. Reinstall the oil filler cap and dipstick. Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE (4) oil filler cap Servicing Your Honda...
Page 156 Your ATV’s oil filter has very specific performance requirements. Use a new genuine Honda oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or premature engine damage.
Page 157 Check the O-rings ( ) are in good condition and then insert a new oil filter to the oil filter cover. Use only the Honda genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non- Honda filter which is not of equivalent quality may cause engine damage.
Page 158 If necessary, add more oil but do not overfill. Reinstall the oil filler cap and dipstick. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 159 Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the gear case at normal operating temperature to assure complete and rapid draining.
Page 160 Install the oil filler cap and oil level check bolt with a new sealing washer ( ). REAR (1) oil drain plug (4) oil level check hole (2) oil filler cap (5) sealing washer (3) oil level check bolt Servicing Your Honda...
Page 161: Differential Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the differential at normal operating temperature to assure complete and rapid draining.
Page 162 Make sure the oil level is at the lower edge of the oil filler inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (3) oil filler inspection hole (2) oil filler cap (4) sealing washer Servicing Your Honda...
Page 163: Air Cleaner
Your ATV’s air cleaner has very specific performance requirements. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine damage.
Page 164 Remove the seat by pulling the seat lock lever ( ) up. (1) seat lock lever (3) air cleaner housing cover (2) retainer clips Unlatch the four retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
Page 165 Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (4) screw (7) air cleaner (5) air cleaner assembly (8) air cleaner body (6) clamp Servicing Your Honda...
Page 166 Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Page 167 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover ( ) too far into the breather joint ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
Page 168 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 169 Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 170 If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially-available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 171 (1) choke cable (2) choke knob Check the condition of the choke cable ( ). Check the operation of the choke knob ( ). If the cable is damaged or kinked, have it replaced by your Honda dealer. Servicing Your Honda...
Page 172: Engine Idle Speed
Engine Idle Speed The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.
Page 173: Spark Plug
DPR7EA 9 (NGK) − X22EPR U9 (DENSO) − (below 5°C, 41°F) Use only the recommended type of spark plug in the recommended heat range. Using spark plugs with an improper heat range can cause engine damage. Servicing Your Honda...
Page 174 The center electrode ( ) should have a flat tip and sharp edges, and the side electrode ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. LEFT SIDE 0.03 0.04 in −...
Page 175 Next, tighten the plug again: 1/8 turn after it seats. Improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. Servicing Your Honda...
Page 176 For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. All others should have valves adjusted by your Honda dealer. Servicing Your Honda...
Page 177: Spark Arrester
Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the bolt securely. Servicing Your Honda...
Page 178 Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
Page 179 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
Page 180 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
Page 181 Measure the distance the brake lever moves before the brakes start to take hold. Freeplay, measured at the tip of the front brake lever ( ) should be: 1 1 3/16 in (25 30 mm) − − Servicing Your Honda...
Page 182 Service Limit: If either lining is worn beyond the limit, both brake shoes must be replaced by your Honda dealer. If the brake lever freeplay and the brake shoe lining thickness are within the recommended limits, reinstall the inspection hole plugs, seating them into the inspection hole as shown.
Page 183 Using a screwdriver, turn the brake shoe adjuster ( ) until the front brake locks. Take care not to damage the aluminum wheel. (1) brake shoe adjuster Servicing Your Honda...
Page 184 Recheck the brake lever freeplay. If freeplay is still excessive after adjusting the brake lining clearance, there is probably air in the brake system and it must be bled out. See your Honda dealer for this service. Servicing Your Honda...
Page 185 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 13/16 in (15 20 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
Page 186 Turn the brake pedal adjusting nut ( ), located on the brake operating rod at the rear of the frame. Make sure the cutout on the adjusting nut is properly seated on the brake arm pin ( ). Servicing Your Honda...
Page 187 Measure the distance the rear brake lever ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the brake lever, should be: 9/16 13/16 in (15 20 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
Page 188 ( ). Other Inspection Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
Page 189 ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your Honda dealer. Servicing Your Honda...
Page 190 Remove the front brake inspection hole plug ( ). Remove the rear brake drain bolt ( ) from the bottom of the rear brake cover. If any water drains, the brake seals must be replaced by your Honda dealer as soon as possible. Servicing Your Honda...
Page 191 Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
Page 192 Overinflated tires make your ATV ride more harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install a new cap. Servicing Your Honda...
Page 193 0.28 kgf/cm ) MINIMUM 3.2 psi (22 kPa , 3.2 psi (22 kPa , PRESSURE 0.22 kgf/cm ) 0.22 kgf/cm ) RECOMMENDED 3.6 psi (25 kPa , 3.6 psi (25 kPa , PRESSURE 0.25 kgf/cm ) 0.25 kgf/cm ) Servicing Your Honda...
Page 194 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
Page 195 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
Page 196: Tire Repair
If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
Page 197 When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...
Page 198 Maintenance Schedule. Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 199: Driveshaft Boots
Driveshaft Boots Refer to Saf ety Precautions on page FRONT (1) driveshaft boots Check the rubber driveshaft boots ( ) for damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
Page 200 If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
Page 201 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 202 Battery The battery is located in a compartment under the seat. UNDER SEAT (1) rear fender lid Make sure the ignition switch is OFF ( Remove the seat (page Remove the rear fender lid ( ). Servicing Your Honda...
Page 203 Slow charge the battery (see following section) once every 30 days. Installation Install in the reverse order of removal. Check all bolts and other fasteners are secure. Servicing Your Honda...
Page 204: Battery Charging
However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...
Page 205 Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
Page 206 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
Page 207 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 208 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.
Page 209 Servicing Your Honda...
Page 210: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................202 What to Take to the Riding Area .............
Page 211 Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 212 Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 213 Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
Page 214 Transporting Your Honda Secure the vehicle with ‘‘tie-down straps’’ in the areas shown. Suitable ‘‘tie-down straps’’ are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.
Page 215 For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer (USA only). We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.
Page 216 Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
Page 217 Storing Your Honda To prevent rusting in the cylinders, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. − Pour a tablespoon (15 20 cc) of clean engine oil into cylinder and cover the spark plug hole with a piece of cloth.
Page 218 (page − If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.
Page 219 You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally-responsible ATV owner.
Page 220: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 221 Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
Page 222 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 223 − performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
Page 224 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
Page 225 Check engine idle adjustment (page fast, stalls ). If the problem persists, see your Honda dealer. poor engine Ask your Honda dealer to modify the performance at carburetion with a high altitude jet. altitudes above Refer to High Altitude Carburetor 3,000 feet.
Page 226 When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. Taking Care of the Unexpected...
Page 227 Your ATV will operate even if the battery is dead, as long as the engine is running. If the engine is not running, it may be started using the recoil starter. See your Honda dealer to have the battery recharged or replaced. Shift the shift lever in Neutral (N) position.
Page 228 Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
Page 229 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
Page 230 47 lbf•ft (64 N•m, 6.5 kgf•m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 231: Indicator Lights
Start the engine, and check that the oil high temperature indicator goes off. − − If the indicator goes off resume riding. If there is a leak do not ride the ATV until the leak is repaired by Honda dealer. Taking Care of the Unexpected...
Page 232 If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
Page 233 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page Remove the rear fender lid (page To access the main fuse ( ) ( ), remove the fuse box cover ( ). UNDER SEAT (2) main fuse (4) fuse box cover...
Page 234 If a Fuse Blows Circuit Fuse Access (6) sub fuses (7) spare fuses To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating or lower.
Page 235: If You Crash
Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.
Page 236: If You Lose Your Key
If you don’t know your key number, call the dealer you purchased your Honda from. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.
Page 237: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 238: Technical Information
Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................230 Specifications ..................232 Break-in Guidelines ................236 High Altitude Carburetor Adjustment ..........
Page 239: Vehicle Identification
Vehicle Identification Serial Numbers The frame and engine serial numbers and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The frame number ( ) is stamped on the front of the frame. FRONT (1) frame number The engine number ( ) is stamped on the upper side of the rear...
Page 240 Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 241: Specifications
API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent...
Page 242 Specifications Capacities passenger capacity operator only 485 lbs (220 kg) maximum weight capacity rider, all cargo and accessories Engine Specifications 24.2 cu-in (397 cm ) displacement bore & stroke 3.35 × 2.76 in (85.0 × 70.0 mm) compression ratio 9.1 : 1 spark plug DPR8EA 9 (NGK) −...
Page 243 Specifications Power Transmission primary reduction 1.048 1.722 secondary reduction sub transmission ratio 1.684 final reduction front 3.769 3.692 rear final drive shaft reverse gear ratio 2.021 Chassis & Suspension caster ° trail 0.7 in (17 mm) tire size, front AT24 ×...
Page 244 Specifications Electrical battery 12 V 12 Ah − 0.322 kW/5,000 rpm generator Lights headlight 12 V 30/30 W × 12 V 21/5 W × brake/tail light neutral indicator reverse indicator oil high temperature indicator 4WD indicator Fuses 30 A main main (control motor) 30 A other...
Page 245 Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...
Page 246: High Altitude Carburetor Adjustment
A high altitude jet is available to compensate for high altitude richness. For those who are mechanically proficient and have the necessary tools, installation and adjustment procedures are given in the official Honda Service Manual available from your Honda dealer. All others should have this carburetor modification performed by a Honda dealer.
Page 247: Emission Control Systems
Emission Control Systems Exhaust Emission Requirements The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label ( ) is attached on the front of the frame.
Page 248 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes lean carburetor settings and other systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons.
Page 249 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Page 250 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Page 251 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
Page 252: Consumer Information
Honda service manual. Authorized Manuals ................244 Warranty Coverage ................247 Warranty Service ................. 248 Contacting Honda ................249 Your Honda Dealer ................250 The Honda Rider’s Club (USA only) ..........251 Consumer Information...
Page 253: Authorized Manuals
Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available, but not necessary, to service your model is the Honda Common Service Manual, which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
Page 254 Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. ＊ Publication Item Description Qty.
Page 255 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash. Check here if your billing address is different from the shipping address shown above.
Page 256: Warranty Coverage
There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).
Page 257: Warranty Service
If you have questions about warranty coverage or the nature of the repair, it is best to talk to the service manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.
Page 258: Contacting Honda
That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.
Page 259: Your Honda Dealer
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
Page 260 The Honda Rider’s Club (USA only) One of the best ways to get the most enjoyment from owning and riding your Honda is through the Honda Rider’s Club of America. Your purchase of a new motorcycle, scooter, ATV or PWC from a participating U.S.
Page 261: Table Of Contents
Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ..............Safety Labels ..................INSTRUMENTS & CONTROLS ............Component Locations ................11 Indicators & Displays ................14 Multi-function Display ..............
Page 262 Table of Contents Front Brake Lever ................39 Rear Brake Lever ................39 Rear Brake Pedal ................39 Parking Brake ..................40 Flag Pole Bracket ................41 Trailer Hitch ..................42 Accessory Socket ................
Page 263 Table of Contents BEFORE RIDING ................73 Are You Ready to Ride ? ..............74 Protective Apparel ................74 Rider Training .................. . 76 Age Recommendation ............... 77 No Passengers .................. . 77 No Alcohol or Drugs ................
Page 264 Table of Contents BASIC OPERATION & RIDING ............ . 87 Safe Riding Precautions ............... . 89 Off-Road Use Only ................89 Keeps Hands and Feet on Controls ........... 90 Control Speed ..................91 Use Care on Unfamiliar or Rough Terrain ........
Page 265 Table of Contents Braking ....................108 Riding Your ATV ................110 Making Turns ................. . 110 Skidding or Sliding ................ . 112 Riding Up Hills ................113 Riding Down Hills ................117 Crossing or Turning on Hills or Slopes ..........
Page 266 Table of Contents SERVICING YOUR HONDA ............123 Bef ore You Service Your Honda The Importance of Maintenance ............125 Maintenance Safety ................126 Important Safety Precautions ............127 Maintenance Schedule ............... . 128 Maintenance Record ................
Page 267 ................202 What to Take to the Riding Area ........... . 202 What to Take on the Trail .............. . 203 Transporting Your Honda ..............204 Storing Your Honda ................206 You & the Environment ..............210 TAKING CARE OF THE UNEXPECTED ........
Page 268 . 247 Warranty Service ................. 248 Contacting Honda ................249 Your Honda Dealer ................250 The Honda Rider’s Club (USA only) ..........251 TABLE OF CONTENTS ..............252 INDEX ....................260 QUICK REFERENCE Table of Contents...
Page 269: Index
................159 air pressure, gauge ....................137 tire ....................183 altitude, high ..................237 American Honda, contacting .............. . 249 apparel, protective ................. 74 appearance care .................. . 196 authorized manuals ................244 battery ....................
Page 270 Index rear brake lever ................. . 39 rear brake lever freeplay ..............178 rear brake pedal ................. 39 rear brake pedal freeplay ..............176 shoe lining clearance ............... 173 shoe wear ..................180 braking ....................
Page 271 Index component fails .................. . 228 component locations, instruments & controls ..............11 maintenance ..................133 consumer information ................ . 243 crash, if you ..................226 crossing or turning on hills or slops ........... . 118 customer service .................
Page 272 Index emission control system ..............238 engine flooded ....................97 guard ....................189 idle speed ..................163 number ................... . 230 ....................142 pinging ................... . 139 starting ....................95 stop switch ..................31 stopping ....................
Page 273 Index fuel, fill cap .................... . 140 gauge ....................27 high altitude fuel mixture adjustment ..........237 oxygenated ..................241 recommendation ................139 reserve fuel supply ................140 tank capacity .................. . 140 valve ....................
Page 274 . 250 hourmeter ....................24 hourmeter/digital clock select button ..........18, 19 hour select button ................18, 19 Honda service manual ................ . 244 identification, vehicle ................230 idle speed, engine ................163 ignition switch ..................
Page 275 Index labels, safety ................... lamp check ................... . 14 latitude ....................46 limit, weight ..................83 load limits ....................83 loading guidelines ................. 84 location, components, instruments & controls ..............11 maintenance ..................133 longitude ....................
Page 276 Index minus button ..................18, 19 minute select button ............... . 18, 19 mode select button ................18, 19 modifications ..................86 multi-function display ................19 neutral indicator ..................16 noise emission control system .............
Page 277 . 150 recoil starter ................... 37 removal, seat ..................138 reverse, gear, shifting into ................106 indicator ................... . 16 riding in ................... 106 rider training ..................76 Rider’s Club, Honda ................251 Index...
Page 278 Index riding, basic operations ................. 87 clothing ....................74 precautions ..................89 preparing for .................. . 202 over obstacles ................. . 120 safety ....................safety precautions ................89 through water ................. . 121 safety, important precautions ..............
Page 279 Index shifting gears ..................100 skid plates ................... . 189 skidding or sliding ................112 spark arrester ..................168 spark knock ..................139 spark plug ................... . 164 specifications ..................232 speedometer ..................17 stalling on a hill ..................
Page 280 Index throttle cable ....................161 lever ................... 38, 160 tires, air pressure ..................183 flat ....................219 replacing ..................188 repairing ..................187 thread conditions ................185 tool kit ....................136 trailer hitch ...................
Page 281 Index warning labels ..................warranty, coverage ..................247 extended ..................247 service .................... . 248 washing your ATV ................197 water, riding through ................. . 121 draining from brakes ............... 181 waypoint ....................59 weight limit ..................
Page 282 Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
Page 283 Quick Reference Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 284 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil or equivalent 485 lbs (220 kg)
Page 285 Quick Reference Front: AT24 × 8-12 ★★ Tires Rear: AT24 × 10-11 ★★ Front: 3.6 psi (25 kPa , 0.25 kgf/cm ) Tire Pressure (cold) Rear: 3.6 psi (25 kPa , 0.25 kgf/cm ) maximum tire pressure: 4.0 psi (28 kPa , 0.28 kgf/cm ) (front &...

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