Honda TRX680FA Manuals

Manuals and User Guides for Honda TRX680FA. We have 3 Honda TRX680FA manuals available for free PDF download: Service Manual, Owner's Manual

Honda TRX680FA Service Manual (567 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 40.71 MB

1. General Information

5
3. Frame/Body Panels/Exhaust System

59
- Service Information
  60
- Troubleshooting
  60
- Body Panel Locations
  61
- Seat
  62
  - Right Side Cover
    63
- Trim Clip
  62
- Fuel Tank Cover
  63
- Steering Cover
  63
- Fuel Tank Side Cover
  64
- Center Mud Guard
  65
- Front Mud Guard
  66
- Inner Fender
  67
  - Front Grille
    68
  - Front Carry Pipe- •3-10
    68
- Front Carrier
  69
- Front Fender
  69
  - Muffler Protector •3-12
    70
- Rear Carrier/Mud Guard
  71
  - Rear Fender
    72
- Outer Fender
  74
  - Engine Guard
    75
- Engine Side Cover- •3-17
  75
  - Meter Cover
    76
- Exhaust System
  77
4. Maintenance

80
- Service Information
  81
- Maintenance Schedule
  82
- Fuel Line
  83
- Throttle Operation
  83
- Air Cleaner
  84
- Air Cleaner Housing Drain Hose
  86
- Spark Plug
  86
- Valve Clearance
  87
- Engine Oil
  89
- Engine Oil Filter
  91
- Radiator Coolant
  91
- Cooling System
  92
- Drive Shaft Boots
  93
- Rear Final Gear Case Oil and Differential Oil
  94
- Brake Fluid
  96
- Brake Pads Wear
  97
- Brake Light Switch
  98
- Brake System
  98
- Skid Plate, Engine Guard
  99
- Spark Arrester
  100
- Suspension
  100
- Nuts, Bolts, Fasteners
  101
- Steering Shaft Holder Bearing
  101
- Wheels/Tires
  101
- Steering System
  102
6. Fuel System (Pgm-Fi)

117
- System Components
  118
- Service Information
  119
- Symptom Troubleshooting
  121
- Pgm-Fi System Location
  122
- Pgm-Fi System Diagram
  123
- Pgm-Fi Connector Location
  124
- Pgm-Fi Troubleshooting Information
  129
- Pgm-Fi Dtc Index
  133
- Dtc Troubleshooting
  134
- Mil Circuit Inspection
  147
- Fuel Line Inspection
  148
- Sub Fuel Tank/Fuel Pump
  152
- Fuel Pump Relay
  154
- Fuel Tank
  155
- Air Cleaner Housing
  157
- Throttle Body
  159
- Injector
  164
- Ect Sensor
  166
- Bank Angle Sensor
  167
- Engine Stop Relay
  168
- Module)
  169
- Engine Idle Speed
  171
7. Cooling System

174
- System Flow Pattern
  175
- Service Information
  176
- Troubleshooting
  177
- System Testing
  178
- Coolant Replacement
  179
- Thermostat- •7-8
  181
- Radiator Reserve Tank
  182
- Radiator/Cooling Fan
  183
- Water Pump
  186
9. Cylinder Head/Valve/Camshaft

203
- System Components
  204
- Service Information
  205
- Troubleshooting
  207
- Cylinder Compression
  208
- Cylinder Head Cover Removal/ Disassembly
  208
- Cylinder Head Removal
  211
- Cylinder Head Disassembly
  212
- Cylinder Head Inspection
  213
- Valve Guide Replacement
  214
- Valve Seat Inspection/Refacing
  215
- Camshaft
  218
- Cylinder Head Assembly
  221
- Cylinder Head Installation
  222
- Cylinder Head Cover Assembly/ Installation
  224
14. Drivetrain System

283
- System Components
  284
- Service Information
  285
- Symptom Troubleshooting
  288
- Drivetrain System Location
  297
- Drivetrain System Diagram
  298
- Drivetrain Connector Location
  299
- Drivetrain Troubleshooting Information
  302
- Drivetrain Dtc Index
  306
- Drivetrain Dtc Troubleshooting
  308
- Gear Position Switch
  326
- Gearshift Switch
  327
- Drive Mode Select Switch
  328
- Shift Valve Body
  329
- Front Crankcase Cover
  336
- Torque Converter Removal
  342
- Torque Converter Inspection
  343
- Shift Clutch/Mainshaft Disassembly
  344
- Shift Clutch/Mainshaft Assembly
  349
- Torque Converter Installation
  355
15. Front Wheel/Suspension/Steering

357
- System Components
  358
- Service Information
  359
- Troubleshooting
  361
- Handlebar
  362
- Throttle Housing
  366
- Front Wheel
  367
- Tires
  367
- Wheel Hub and Knuckle- •15-15
  371
- Front Shock Absorber •15-22
  378
- Suspension Arm- •15-23
  379
- Steering Shaft •15-28
  384
- Tie-Rod
  389
17. Brake System

408
- System Components
  409
- Service Information
  411
- Troubleshooting
  413
- Brake Fluid Replacement/Air Bleeding
  414
- Front Master Cylinder
  420
- Front Brake Caliper
  424
- Brake Pedal
  428
- Rear Brake Master Cylinder
  428
- Rear Brake Caliper
  434
- Rear Brake Disc
  441
18. Front Driving Mechanism

445
- System Components
  446
- Service Information
  447
- Troubleshooting
  450
- Front Drive Shaft
  451
- Differential Removal
  456
- Differential Disassembly/ Inspection
  458
- Case Bearing Replacement
  466
- Differential Assembly
  469
- Differential Installation
  474
19. Rear Driving Mechanism

477
- System Components
  478
- Service Information
  479
- Troubleshooting
  481
- Rear Drive Shaft
  482
- Final Drive Removal
  488
- Final Drive Inspection
  490
- Universal Joint
  491
- Final Drive Disassembly
  492
- Inspection
  492
- Case Bearing Replacement
  497
- Final Drive Assembly
  499
- Final Drive Installation
  503
20. Battery/Charging System

506
- Battery
  507
- Component Location
  507
- System Diagram
  507
  - Charging System Inspection
    512
- Alternator Charging Coil
  513
- Regulator/Rectifier
  514
23. Lights/Meters/Switches

537
- Component Location
  538
- Service Information
  539
- Headlight
  540
- Taillight
  540
- Accessory Socket
  541
- Ignition Switch
  542
- Handlebar Switch
  543
- Combination Meter/Rear Vs Sensor
  544
- Fuel Gauge/Fuel Level Sensor
  546
- Temperature Indicator/ Temperature Sensor
  549
- GPS RECEIVER (GPS Model Only)
  552
- Brake Light Switch
  555
- Front Brake Switch
  556
- HORN (AUSTRALIA Type Only)
  556
- HORN SWITCH (AUSTRALIA Type Only)
  556

Honda TRX680FA Owner's Manual (292 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 4.2 MB

Instruments & Controls

17
- A few Words about Safety
  4
- ATV Safety
  9
- Safety Labels
  13
- Table of Contents
  17
- Operation Component Locations
  19
- Indicators & Displays
  22
  - Multi-Function Display
    27
  - Drive Mode Indicator
    28
  - Gear Position Indicator
    29
  - Oil Change Indicator
    30
  - Odometer
    31
  - Tripmeter
    31
  - Hourmeter
    33
  - Digital Clock
    34
  - Fuel Gauge
    37
- Controls & Features
  38
  - Ignition Switch
    38
  - Shift Lever
    39
  - Drive Mode Select Switch
    40
  - 2WD/4WD Select Switch
    41
  - Start Button
    42
  - Engine Stop Switch
    42
  - Headlight Switch
    43
  - Headlight Dimmer Switch
    43
  - Recoil Starter
    44
  - Throttle Lever
    45
  - Gearshift Switch
    46
  - Front Brake Lever
    47
  - Rear Brake Lever
    47
  - Rear Brake Pedal
    47
  - Parking Brake
    48
  - Flag Pole Bracket
    49
  - Accessory Socket
    50
Gpscape System (Trx680Fga Only)

53
- Introduction
  54
- Important Safety Information
  57
- System Limitations
  58
- System Start-Up
  59
  - Position Fix
    59
  - System Failure to Display a Position Fix
    60
- Satellite Status
  62
- GPS Mode
  64
- Compass Direction Indicator
  78
- Automatic Clock Adjustment
  80
Before Riding

81
- Are You Ready to Ride
  82
  - Protective Apparel
    82
  - Rider Training
    84
  - Age Recommendation
    85
  - No Passengers
    85
  - No Alcohol or Drugs
    86
- Is Your ATV Ready to Ride
  87
  - Pre-Ride Inspection
    87
- Load Limits & Guidelines
  91
  - Loading
    91
  - Cargo and Trailer Information
    92
  - Loading Guidelines
    94
- Accessories & Modifications
  95
  - Accessories
    95
  - Modifications
    96
Basic Operation & Riding

97
- Safe Riding Precautions
  99
  - Off-Road Use Only
    99
  - Keep Hands and Feet on Controls
    100
  - Control Speed
    101
  - Use Care on Unfamiliar or Rough Terrain
    102
  - Do Not Perform Stunts
    103
- Starting & Stopping the Engine
  104
  - Preparation
    104
  - Starting Procedure
    105
  - Flooded Engine
    106
  - Bank Angle Sensor Ignition Cut-Off System
    106
  - Stalled Engine
    107
  - How to Stop the Engine
    108
  - Using the Recoil Starter
    109
- Shifting Gears
  110
- Riding in Reverse
  116
- Braking
  118
- Riding Your ATV
  120
  - Making Turns
    120
  - Skidding or Sliding
    122
  - Riding up Hills
    123
  - Riding down Hills
    127
  - Crossing or Turning on Hills or Slopes
    128
  - Riding over Obstacles
    130
  - Riding through Water
    131
- Parking
  132
Servicing Your Honda/Bef Ore You Service Your Honda the Importance of Maintenance

133
- Bef Ore You Service Your Honda the Importance of Maintenance
  133
- Service Preparations Maintenance Component Locations
  133
- Servicing Your Honda
  133
- The Importance of Maintenance
  135
- Maintenance Safety
  136
- Important Safety Precautions
  137
- Maintenance Schedule
  138
- Maintenance Procedures
  140
- Maintenance Record
  142
- Maintenance Component Locations
  143
- Tool Kit
  146
- Owner's Manual Storage
  147
- Seat Removal
  148
- Fuel
  149
- Fuel Recommendation
  149
- Service Procedures Fluids & Filters Fuel
  149
- Engine Oil & Filter
  152
- Gear Case Oil
  160
- Differential Oil
  162
- Coolant
  164
- Air Cleaner
  169
- Throttle
  174
- Throttle Inspection
  175
- Spark Plug
  176
- Valves
  179
- Spark Arrester
  180
- Brakes
  182
- Tires
  190
- Tire Repair
  195
- Engine Guard & Skid Plates
  197
- Engine Guards & Skid Plates
  197
- Driveshaft Boots
  198
- Battery
  199
- Battery Charging
  203
- Appearance Care
  204
Tips

209
- Preparing for a Ride
  210
  - What to Take to the Riding Area
    210
  - What to Take on the Trail
    211
- Transporting Your Honda
  212
- Storing Your Honda
  214
- You & the Environment
  218
Taking Care of the Unexpected

219
- General Guidelines
  220
- If Your Engine Quits or Won't Start
  223
- If the Transmission Is Not Functioning Properly
  225
- If You Have a Flat Tire
  227
- If the High Oil/Coolant Temperature Indicator Lights
  231
- If a Fuse Blows
  233
- If You Crash
  237
- If You Lose Your Key
  238
- If the Battery Is Low (or Dead)
  239
- If a Component Fails
  240
Technical Information

241
- Vehicle Identification
  242
- Specifications
  244
- Break-In Guidelines
  248
- Emission Control Systems
  249
- Oxygenated Fuels
  253
Consumer Information

255
- Authorized Manuals
  256
- Warranty Coverage
  259
- Warranty Service
  260
- Contacting Honda
  261
- Your Honda Dealer
  262
- The Honda Rider's Club (USA Only)
  263
Atv Safety/Safety Labels

264
- Table of Contents
  264
- Index
  272
- Quick Reference
  288

Honda TRX680FA Owner's Manual (242 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 4.49 MB

Instruments & Controls

18
- A few Words about Safety
  5
- ATV Safety
  10
- Important Safety Information
  11
- Safety Labels
  14
  - Table of Contents
    18
  - Operation Component Locations
    20
  - Indicators & Displays
    23
    
    Multi-Function Display
    27
    
    Drive Mode Indicator
    28
    
    Gear Position Indicator
    29
    
    Oil Change Indicator
    30
    
    Odometer/Tripmeter
    31
    
    Hourmeter
    33
    
    Digital Clock
    34
    
    Fuel Gauge
    35
  - Controls & Features
    36
    
    Ignition Switch
    36
    
    Shift Lever
    37
    
    Drive Mode Select Switch
    38
    
    2WD/4WD Select Switch
    39
    
    Start Button
    40
    
    Engine Stop Switch
    40
    
    Headlight Switch
    41
    
    Headlight Dimmer Switch
    41
    
    Horn Button
    41
    
    Recoil Starter
    42
    
    Throttle Lever
    43
    
    Gearshift Switch
    44
    
    Front Brake Lever
    45
    
    Rear Brake Lever/Parking Brake Lever
    45
    
    Rear Brake Pedal
    45
    
    Parking Brake
    46
    
    Flag Pole Bracket
    47
    
    Trailer Hitch
    48
    
    Accessory Socket
    49
Before Riding

52
- Are You Ready to Ride
  53
  - Protective Apparel
    53
  - Rider Training
    55
  - Age Recommendation
    56
  - No Passengers
    56
  - No Alcohol or Drugs
    57
- Is Your ATV Ready to Ride
  58
  - Pre-Ride Inspection
    58
- Load Limits & Guidelines
  62
  - Loading
    62
  - Load Limits
    63
  - Loading Guidelines
    64
- Accessories & Modifications
  65
  - Accessories
    65
  - Modifications
    66
Basic Operation & Riding

68
- Safe Riding Precautions
  70
  - Off-Road Use Only
    70
  - Keep Hands and Feet on Controls
    71
  - Control Speed
    72
  - Use Care on Unfamiliar or Rough Terrain
    73
  - Do Not Perform Stunts
    74
- Starting & Stopping the Engine
  75
  - Preparation
    75
  - Starting Procedure
    76
  - Flooded Engine
    77
  - Bank Angle Sensor Ignition Cut-Off System
    77
  - Stalled Engine
    78
  - How to Stop the Engine
    78
  - Using the Recoil Starter
    79
- Shifting Gears
  80
- Riding in Reverse
  86
- Braking
  88
- Riding Your ATV
  90
  - Making Turns
    90
  - Skidding or Sliding
    92
  - Riding up Hills
    93
  - Riding down Hills
    97
  - Crossing or Turning on Hills or Slopes
    98
  - Riding over Obstacles
    100
  - Riding through Water
    101
- Parking
  102
Servicing Your Honda

104
- Bef Ore You Service Your Honda
  104
- Service Preparations Maintenance Component Locations
  104
  - The Importance of Maintenance
    106
  - Maintenance Safety
    107
  - Important Safety Precautions
    108
  - Maintenance Schedule
    109
  - Maintenance Record
    113
  - Maintenance Component Locations
    114
  - Tool Kit
    117
  - Owner's Manual Storage
    118
  - Seat Removal
    119
  - Fuel
    120
- Service Procedures Fluids & Filters Fuel
  120
  - Engine Oil & Filter
    123
  - Gear Case Oil
    131
  - Differential Oil
    133
  - Coolant
    135
  - Air Cleaner
    140
  - Throttle
    145
  - Spark Plug
    147
  - Valves
    150
  - Spark Arrester
    151
  - Brakes
    153
  - Tyres
    161
  - Engine Guard & Skid Plates
    168
  - Driveshaft Boots
    169
  - Battery
    170
  - Appearance Care
    175
- Tips
  180
- Preparing for a Ride
  181
  - What to Take to the Riding Area
    181
  - What to Take on the Trail
    182
- Transporting Your Honda
  183
- Storing Your Honda
  185
- You & the Environment
  189
Taking Care of the Unexpected

190
- General Guidelines
  191
- Taking Care of the Unexpected
  191
- If Your Engine Quits or Won't Start
  193
- If the Transmission Is Not Functioning Properly
  196
- If You Have a Flat Tyre
  198
- If the High Oil/Coolant Temperature Indicator Lights
  202
- If the High Oil/Coolant Temperature Indicator Lights
  203
- If a Fuse Blows
  204
- If You Crash
  208
- If You Lose Your Key
  209
- If the Battery Is Low (or Dead)
  210
- If a Component Fails
  211
Technical Information

212
- Vehicle Identification
  213
- Specifications
  215
- Break-In Guidelines
  219
- Petrol Containing Alcohol
  220
Table of Contents

221
- Index
  227
- Manufacturer and Authorised
  240
- Representative for Eu Market
  240

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Honda TRX680FA Manuals

Honda TRX680FA Service Manual (567 pages)

Table of Contents

1. General Information

3. Frame/Body Panels/Exhaust System

4. Maintenance

6. Fuel System (Pgm-Fi)

7. Cooling System

9. Cylinder Head/Valve/Camshaft

14. Drivetrain System

15. Front Wheel/Suspension/Steering

17. Brake System

18. Front Driving Mechanism

19. Rear Driving Mechanism

20. Battery/Charging System

23. Lights/Meters/Switches

Honda TRX680FA Owner's Manual (292 pages)

Table of Contents

Instruments & Controls

Gpscape System (Trx680Fga Only)

Before Riding

Basic Operation & Riding

Servicing Your Honda/Bef Ore You Service Your Honda the Importance of Maintenance

Tips

Taking Care of the Unexpected

Technical Information

Consumer Information

Atv Safety/Safety Labels

Honda TRX680FA Owner's Manual (242 pages)

Table of Contents

Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Taking Care of the Unexpected

Technical Information

Table of Contents

Related Products

Honda Categories