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2006 TRX680FA
Honda 2006 TRX680FA Manuals
Manuals and User Guides for Honda 2006 TRX680FA. We have
2
Honda 2006 TRX680FA manuals available for free PDF download: Service Manual
Honda 2006 TRX680FA Service Manual (567 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 40.71 MB
Table of Contents
1. General Information
5
Symbols
4
Table of Contents
5
Service Rules
6
Model Identification
7
General Specifications
9
Lubrication System
10
Specifications
11
Fuel System Specifications
11
Cooling System Specifications
11
Cylinder Head/Valve/Camshaft Specifications
12
Cylinder/Piston Specifications
12
Alternator/Starter Clutch Specifications
12
Sub-Transmission/Gearshift Linkage Specifications
13
Front Wheel/Suspension/Steering Specifications
13
Drivetrain Specifications
13
Crankcase/Crankshaft/Balancer Specifications
13
Rear Wheel/Suspension Specifications
13
Battery/Charging System Specifications
14
Brake System Specifications
14
Rear Driving Mechanism Specifications
14
Front Driving Mechanism Specifications
14
Ignition System Specifications
15
Electric Starter Specifications
15
Lights/Meters/Switches Specifications
15
Standard Torque Values
16
Engine & Frame Torque Values
16
Lubrication & Seal Points
21
Cable & Harness Routing
24
Emission Control Systems
43
3. Frame/Body Panels/Exhaust System
59
Service Information
60
Troubleshooting
60
Body Panel Locations
61
Seat
62
Right Side Cover
63
Trim Clip
62
Fuel Tank Cover
63
Steering Cover
63
Fuel Tank Side Cover
64
Center Mud Guard
65
Front Mud Guard
66
Inner Fender
67
Front Grille
68
Front Carry Pipe- •3-10
68
Front Carrier
69
Front Fender
69
Muffler Protector •3-12
70
Rear Carrier/Mud Guard
71
Rear Fender
72
Outer Fender
74
Engine Guard
75
Engine Side Cover- •3-17
75
Meter Cover
76
Exhaust System
77
4. Maintenance
80
Service Information
81
Maintenance Schedule
82
Fuel Line
83
Throttle Operation
83
Air Cleaner
84
Air Cleaner Housing Drain Hose
86
Spark Plug
86
Valve Clearance
87
Engine Oil
89
Engine Oil Filter
91
Radiator Coolant
91
Cooling System
92
Drive Shaft Boots
93
Rear Final Gear Case Oil and Differential Oil
94
Brake Fluid
96
Brake Pads Wear
97
Brake Light Switch
98
Brake System
98
Skid Plate, Engine Guard
99
Spark Arrester
100
Suspension
100
Nuts, Bolts, Fasteners
101
Steering Shaft Holder Bearing
101
Wheels/Tires
101
Steering System
102
6. Fuel System (Pgm-Fi)
117
System Components
118
Service Information
119
Symptom Troubleshooting
121
Pgm-Fi System Location
122
Pgm-Fi System Diagram
123
Pgm-Fi Connector Location
124
Pgm-Fi Troubleshooting Information
129
Pgm-Fi Dtc Index
133
Dtc Troubleshooting
134
Mil Circuit Inspection
147
Fuel Line Inspection
148
Sub Fuel Tank/Fuel Pump
152
Fuel Pump Relay
154
Fuel Tank
155
Air Cleaner Housing
157
Throttle Body
159
Injector
164
Ect Sensor
166
Bank Angle Sensor
167
Engine Stop Relay
168
Module)
169
Engine Idle Speed
171
7. Cooling System
174
System Flow Pattern
175
Service Information
176
Troubleshooting
177
System Testing
178
Coolant Replacement
179
Thermostat- •7-8
181
Radiator Reserve Tank
182
Radiator/Cooling Fan
183
Water Pump
186
9. Cylinder Head/Valve/Camshaft
203
System Components
204
Service Information
205
Troubleshooting
207
Cylinder Compression
208
Cylinder Head Cover Removal/ Disassembly
208
Cylinder Head Removal
211
Cylinder Head Disassembly
212
Cylinder Head Inspection
213
Valve Guide Replacement
214
Valve Seat Inspection/Refacing
215
Camshaft
218
Cylinder Head Assembly
221
Cylinder Head Installation
222
Cylinder Head Cover Assembly/ Installation
224
14. Drivetrain System
283
System Components
284
Service Information
285
Symptom Troubleshooting
288
Drivetrain System Location
297
Drivetrain System Diagram
298
Drivetrain Connector Location
299
Drivetrain Troubleshooting Information
302
Drivetrain Dtc Index
306
Drivetrain Dtc Troubleshooting
308
Gear Position Switch
326
Gearshift Switch
327
Drive Mode Select Switch
328
Shift Valve Body
329
Front Crankcase Cover
336
Torque Converter Removal
342
Torque Converter Inspection
343
Shift Clutch/Mainshaft Disassembly
344
Shift Clutch/Mainshaft Assembly
349
Torque Converter Installation
355
15. Front Wheel/Suspension/Steering
357
System Components
358
Service Information
359
Troubleshooting
361
Handlebar
362
Throttle Housing
366
Front Wheel
367
Tires
367
Wheel Hub and Knuckle- •15-15
371
Front Shock Absorber •15-22
378
Suspension Arm- •15-23
379
Steering Shaft •15-28
384
Tie-Rod
389
17. Brake System
408
System Components
409
Service Information
411
Troubleshooting
413
Brake Fluid Replacement/Air Bleeding
414
Front Master Cylinder
420
Front Brake Caliper
424
Brake Pedal
428
Rear Brake Master Cylinder
428
Rear Brake Caliper
434
Rear Brake Disc
441
18. Front Driving Mechanism
445
System Components
446
Service Information
447
Troubleshooting
450
Front Drive Shaft
451
Differential Removal
456
Differential Disassembly/ Inspection
458
Case Bearing Replacement
466
Differential Assembly
469
Differential Installation
474
19. Rear Driving Mechanism
477
System Components
478
Service Information
479
Troubleshooting
481
Rear Drive Shaft
482
Final Drive Removal
488
Final Drive Inspection
490
Universal Joint
491
Final Drive Disassembly
492
Inspection
492
Case Bearing Replacement
497
Final Drive Assembly
499
Final Drive Installation
503
20. Battery/Charging System
506
Battery
507
Component Location
507
System Diagram
507
Charging System Inspection
512
Alternator Charging Coil
513
Regulator/Rectifier
514
23. Lights/Meters/Switches
537
Component Location
538
Service Information
539
Headlight
540
Taillight
540
Accessory Socket
541
Ignition Switch
542
Handlebar Switch
543
Combination Meter/Rear Vs Sensor
544
Fuel Gauge/Fuel Level Sensor
546
Temperature Indicator/ Temperature Sensor
549
GPS RECEIVER (GPS Model Only)
552
Brake Light Switch
555
Front Brake Switch
556
HORN (AUSTRALIA Type Only)
556
HORN SWITCH (AUSTRALIA Type Only)
556
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Honda 2006 TRX680FA Service Manual (567 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 44.2 MB
Table of Contents
Table of Contents
5
Service Rules
6
MODEL Identification
7
GENERAL Specifications
9
Lubrication System
10
Specifications
10
FUEL SYSTEM Specifications
11
Cooling System Specifications '-7
11
Specifications
11
CYLINDER/PISTON Specifications
12
Alternator/Starter Clutch Specifications '·8
12
Sub·transmission/Gearshift Linkage Specifications
13
Crankcase/Crankshaft/Balancer Specifications '·9
13
Drivetrain Specifications
13
Specifications
13
REAR Wheel/Suspension
13
Specifications
14
Brake System Specifications
14
Front Driving Mechanism Specifications
14
REAR DRIVING MECHANISM Specifications
14
BATTERY/CHARGING SYSTEM Specifications
14
Ignition System Specifications
15
Electric Starter Specifications
15
Lights/Meters/Switches Specifications
15
Standard Torque Values
16
Cable & Harness Routing
24
Emission Control Systems
43
Service Information
60
Troubleshooting
60
Body Panel Locations
61
TRIM Clip
62
Seat
62
Right Side Cover
63
Cover
63
Fuel Tank
63
Fuel Tank Side
64
Cover
64
Guard
65
Front Mud Guard
66
Inner Fender
67
Front Grille
68
Front Carry Pipe
68
Front Carrier
69
Front Fender
69
Muffler Protector
70
Rear Carrier/Mud Guard
71
Rear Fender
72
Outer Fender
74
Engine Guard
75
Engine Side Cover ·3-17
75
Meter Cover
76
Exhaust System
77
System Components
118
Service Information
119
Symptom Troubleshooting 6·5
121
Pgm-Fi System Location
122
Pgm-Fi System Diagram
123
Pgm-Fi Connector Location
124
Pgm·fi Troubleshooting Information 6·13
129
Dtc Troubleshooting
134
Mil Circuit Inspection
147
Fuel Line Inspection
148
Sub Fuel Tank/Fuel Pump
152
Fuel Pump Relay
154
Fuel Tank
155
Air Cleaner Housing
157
Throtile Body
159
Injector
164
Ect Sensor
166
Bank Angle Sensor
167
Engine Stop Relay
168
Pcm
169
Modulei
169
Engine Idle Speed
171
Iacv
172
SYSTEM Flow PATTERN
175
SERVICE Information
176
Troubleshooting
177
System Testing
178
Coolant Replacement
179
Thermostat
181
Radiator Reserve Tank
182
Radiator/Cooling Fan
183
Water Pump
186
Service Information
359
Troubleshooting
361
Throttle Housing
366
Front Wheel
367
Wheel Hub and Knuckle
371
Front Shock Absorber
378
Suspension Arm
379
Steering Shaft
384
Tie-Rod
389
System Components
478
Service Information
479
Troubleshooting
481
Rear Drive Shaft
482
Final Drive Removal
488
Final Drive Inspection
490
Universal Joint
491
Final Drive Disassembly Inspection
492
Case Bearing Replacement
497
Final Drive Assembly
499
Final Drive Installation
503
Component Location
507
Battery
507
System Diagram
507
Charging System Inspection
512
Alternator Charging Coil
513
Regulator/Rectifier
514
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