Final Gear Case Assembly - Honda Fourtrax Rancher AT 2004 Service Manual

REAR DRIVING MECHANISM
Keep dust and din
aut of the case and
""'"
Install a stop pin shim to obtain the correct dear-
ance.
STOP PIN SHIMS :
A: 0.1 mm (0.004 in)
B: 0.15 mm (0.006 in)
Drive the stop pin into the case cover.
FINAL GEAR CASE ASSEMBLY
NOTE:
• When the gear set, bearing, and/or gear case has
been replaced, check the t ooth contact pattern
check (page 18-13) and gear backlash (page 1S-
1 1).
Clean the mating surface of the gear case and cover,
being careful not to damage them.
Blow compressed air through the breather holes in
the gear case and cover.
Install the proper ring gear right shim onto the ring
gear and install them inlo the gear case.
Install the proper ring gear left shim onto the ring
gear and install them into the gear case.
Apply liquid sealant to the mating surface of the
case col/er.
Install the case col/er onto the gear case.
RING GEAR
~ ~
f~
STOPPI N~M
RING GEAR
COVER
Apply locking agent to the threads of the two 10-
mm boils. 8 mm
I / IS Ifflportant to
rum
the pmlOfl
while /l{1hrening the
boilS. If
the
r!TIt}
gear slum IS /00
tho.
the
gears
WIll
lock after only light
Ilghtemng
18-20
InSlali the cover bolts and tighten them in several
steps until the cover evenly touches the case. Then,
while rotating the pinion gear, tighten the bolts to
the specified torque in a crisscross pattern in sev-
eral steps.
TORQUE:
10 mm bolt: 49 N·m (5.0 Icgf·m, 36 Ibf.ft)
8 mm bolt: 25 N·m (2.6Icgf·m, 19 Ibf·h)
Check that the gear assembly turns smoothly with-
out binding.
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