Honda Fourtrax Rancher AT 2004 Service Manual page 21

GENERAL INFORMATION
FRONT WHEEL/SUSPENSION/STEERING
ITEM a 'TV
THREAD I
TORQUE
REMARKS
DlA. (mm ) I N ·m (kgf'm , Ibf.ft)
Handlebar lower holder nut
2
10
39 - (4.0. 29) NOTE 6
Steering shaft end nut 1 14
108{ ' 1.0,80)
NOTE 6
Steering shaft holder flange bolt
2
8
32 (3.3, 24)
Tie-rod ball joint nut
4 12
54 (5.5, 40)
Upper arm pivot nut 4 10
44 (4.5, 33)
NOTE 6
Lower arm pivot nut 4 10
44 (4.5, 33) NOTE 6
Upper and lower arm ball joint nut 4 12 29 (3.0, 22)
NOTE 7
Shock absorber mounting nut
4
10
30 (3.1, 22) NOTE 6
Front wheel nut 8 10
64 (6.5, 47)
Front axle nut 2 16
78 (8.0, 58)
NOTE 7
REAR WHEEL/SUSPENSION
r
I
THREAD
TORQUE
ITEM a 'TV
DIA.( mml
N'm (kgf ·m . Ibl·tt)
I
REMARKS
Rear wheel nut
8 10
64 (S.5, 47)
I
Rear wheel hub nut 2 20 137(14.0,101) NOTE 7
Shock absorber upper mounting flange bolt/nut
1
10
44 (4.5, 33)
NOTE 6
Shock absorber lower mounting flange bolt 1 10
44 (4.5, 33)
Swingarm left pivot bolt 1 30
118 (12.0, 871
Swingarm right pivot bolt
1 30
4 (0.4,2.9)
Swingarm right pivot lock nut 1 30
118 (12.0, 87)
Final gear case mounting flange bolt 8 10
54 (5.5, 40)
Left axle housing mounting nut 4 10
44 (4.5, 33) NOTE 6
Skid plate mounting flange bolt 3
8 32 (3.3, 24)
Trailer hitch mounting bolt/nut 2
10 44 (4.5, 33) NOTE 6
BRAKE SYSTEM
-
THREAD TORQUE
ITEM a 'TV
DIA.( mm )
N·m (kg'·m , IbHtJ
REMARKS
Front master cylinder reservoir cap screw 2 4
2 (0.15, 1.1 )
Front master cylinder holder SH bolt 2 6
12 (1.2, 9)
Front brake lever pivot bolt 1
6
6 (0.6, 4.3)
Front brake lever pivot nut 1 6
6 (0.6, 4.3)
Brake hose oil bolt 3 10 34 (3.5, 25)
Brake hose clamp flange bolt 4 6
12 (1.2, 9)
Brake pipe bolt
2
10
17 (1.7, 12)
Front brake panel f lange bolt
8 8 29 (3.0, 22)
Wheel cylinder bolt 4 6
8 (0.8, 5.8)
Wheel cyl inder nut
4 8
17 (1.7, 12)
Wheel cyl inder oil pipe joint nut 4 10
16 (1.6, 12)
Wheel cyl inder bleed valve 2 8
6 (0.6, 4.3)
Rear brake arm pinch bolt 1
8 20 (2.0, 14)
Rear brake panel drain bolt 1 8
12 (1.2, 9)
FRONT DRIVING MECHANISM
ITEM a 'TV
THREAD TORQUE
REMARKS
DIA .l mm) N·m (kgf·m. Ibf·ft)
Front differential mounting flange bolt/nut 2 10
44(4.5,33)
NOTE 6
Front differential mounting bracket flange bolt 2
8 22 (2.2, 16)
Front differential mounti ng flange nut 1 8
22 (2.2,16)
Gear case cover flange bolt 6
8
25 (2.6, 19)
Gear case cover bolt 2 10
49 (50, 36) NOTE 1
Differential case assembly mounting bolt 8 8
49 (50, 36) NOTE 1
Final drive clutch assembly mounting flange bolt 3
8
25 (2.5, 18)
Front sensor cover SH bolt 2 6
10 (1.0,7)
CI utch cover stay SH bolt 3 6
10(1.0,7)
Clutch cover flange bolt
2 6
7 (0.7, 5.1)
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