Table Of Contents - HEIDENHAIN iTNC 530 Service Manual

1 How to Use this Service Manual ........................................................................................ 11
2 Safety Precautions ............................................................................................................... 15
3 Code Numbers ..................................................................................................................... 17
4 Error Messages .................................................................................................................... 21
5 Errors Patterns ..................................................................................................................... 55
6 Procedures and Tips for Error Diagnosis ........................................................................... 59
7 Creating and Downloading of Service Files ...................................................................... 77
8 Log......................................................................................................................................... 81
9 Integrated Diagnostic Functions and DriveDiag ............................................................... 89
10 Integrated Oscilloscope..................................................................................................... 99
July 2010
1.1 Target Group.................................................................................................................. 11
1.2 About this Manual ......................................................................................................... 11
1.3 Other Service Manuals .................................................................................................. 12
1.4 Other Documentation.................................................................................................... 12
1.5 Support .......................................................................................................................... 12
1.6 Service Training ............................................................................................................. 12
1.7 Meaning of the Symbols Used in this Manual............................................................... 13
1.8 Safety ............................................................................................................................ 13
2.1 Overview ....................................................................................................................... 15
3.1 Introduction ................................................................................................................... 17
3.2 Overview ....................................................................................................................... 17
3.3 Input of Code Numbers ................................................................................................ 18
4.1 Introduction ................................................................................................................... 21
4.2 HELP Key....................................................................................................................... 25
4.3 ERR Key ........................................................................................................................ 26
4.4 CE Key .......................................................................................................................... 28
4.5 List of NC Error Messages ............................................................................................ 29
5.1 Introduction ................................................................................................................... 55
5.2 Overview of Possible Error Patterns ............................................................................. 55
6.1 Introduction ................................................................................................................... 59
6.2 Power Off and On ......................................................................................................... 59
6.3 Sequence for Finding Serious Electrical Errors.............................................................. 60
6.4 Sequence for Finding Errors in the Control Loop .......................................................... 62
6.5 Error Localization by Process of Interchange ................................................................ 65
6.6 Error Localization by Process of Exclusion .................................................................... 66
6.7 Finding Position Differences of Direct and Indirect Encoder......................................... 68
6.8 Error Localization by Switching from Direct to Indirect Position Measurement............ 70
6.9 Notes and Tips............................................................................................................... 72
7.1 Introduction ................................................................................................................... 77
7.2 Automatic Generation of Service Files .......................................................................... 78
7.3 Automatic Generation of Service Files .......................................................................... 78
7.4 Downloading of Service Files ........................................................................................ 79
8.1 Introduction ................................................................................................................... 81
8.2 Calling the Log............................................................................................................... 82
8.3 Overview of Log Entries................................................................................................ 83
8.4 Log Entries at Program Cancelation .............................................................................. 87
9.1 Introduction ................................................................................................................... 89
9.2 Activation and Operation ............................................................................................... 90
9.3 For Error Diagnosis ........................................................................................................ 98
10.1 Introduction ................................................................................................................. 99
10.2 Activation and Settings.............................................................................................. 100
10.3 Recording and Adjusting the Signals ......................................................................... 105
10.4 Saving and Loading Recordings................................................................................. 110
HEIDENHAIN Service Manual iTNC 530