HEIDENHAIN TNC 410 M Technical Manual
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HEIDENHAIN TNC 410 M Technical Manual

HEIDENHAIN TNC 410 M Technical Manual

Inverter systems and motors
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Table of Contents

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Januar 2010
Technical Manual
Inverter Systems
and
Motors
for the Contouring Controls
TNC 410 M
TNC 426 M
TNC 430 M
iTNC 530
MANUALplusM
MANUALplus 4110
CNC PILOT 4290
Ver08
208 962-21 (208 962-E8) · 12/2010 · pdf

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Summary of Contents for HEIDENHAIN TNC 410 M

  • Page 1 Technical Manual Inverter Systems Motors for the Contouring Controls TNC 410 M TNC 426 M TNC 430 M iTNC 530 MANUALplusM MANUALplus 4110 CNC PILOT 4290 Januar 2010 Ver08 208 962-21 (208 962-E8) · 12/2010 · pdf...
  • Page 2 This Technical Manual has been written for all machine tool manufacturers. It contains all of the information necessary for the mounting and electrical installation of HEIDENHAIN inverter systems and HEIDENHAIN motors. With each update, you will receive a set of supplementary pages free of charge.
  • Page 3 : 1350 rpm • Power rating P : 31.5 kW This Technical Manual lists the input values for the machine parameters of the current controller of the TNC and MANUALplusM for HEIDENHAIN motors. April 2000 1 – 1 Update Information No. 1...
  • Page 4 QSY 96G, QSY 112D, QSY 116 series and QSY 155 have been added QAN 164B has been added New input values for current controller Chapter 8 Subject Index Entire chapter Entire chapter 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 5 If disturbances in the line power supply net occur with the regenerative power supply units even though HEIDENHAIN commutating reactors and line filters are being used, the new three-phase current capacitor must be used.
  • Page 6 Power and torque characteristic for QAN 134D has been added Input values for the current controller on the QAN 134D have been added Chapter 8 Subject Index Entire chapter Entire chapter 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 7 1.1 General Information New SM 110 voltage protection module for use with synchronous spindle motors Temperature sensor on the PW 1x0 Double-row configuration of the HEIDENHAIN inverter system 1.2 Compact Inverters UE 241B no longer available New regenerative compact inverters •...
  • Page 8 Line fuse for UV 1x0 Temperature switch on the PW 110B Additional voltage to X70, X71, X72 Tightening torque of the electrical screw connections added Dimensions only in mm 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 9 Page Change Remove Insert Page Page Chapter 7 Printing errors corrected Entire chapter Entire chapter Bend radii of the power and encoder cables Calculation of the maximum torque of a drive Pin layout for speed encoders with EnDat interface Note on differences between internal connections, ID label and motor tables of QAN 30 and QAN 4S Power modules for QAN 3M: UM 111B, UM 121B Turning radius for connectors changed...
  • Page 10 1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 11 1 Update Information No. 4 1.1 General Information New axis-enabling module (Id. Nr. 341 518-01) that allows you to switch off power modules in modular inverter systems group-by-group. The axis- enabling module is mounted onto the power module and separates the unit bus.
  • Page 12 Entire chapter QAN 200, QSY 116J, QSY 155B EcoDyn, QSY 155C EcoDyn, QSY 155D EcoDyn, QSY 155F EcoDyn have been added Chapter 8 Keyword index Entire chapter Entire chapter 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 13 1 Update Information No. 5 1.1 Overview New diagnosable compact inverters, power supply units and modular inverters. Improvement of various compact inverters, power supply units and modular inverters. Possibility of coupling power supply units for increasing the dc-link power (separate dc-links). New motors.
  • Page 14 Additional features for diagnostic functions. UR 242D UR 242 New, more powerful 22 kW power supply unit with separate 5-V connection on the front panel (X74). Additional features for diagnostic functions. 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 15 1.3 Modular Inverters 1.3.1 Non-Regenerative Power Supply Units The following non-regenerative power supply units were improved: Designation Designation Improvement Rated power (new) (old) output of dc- link UV 130D UV 130 New, more powerful 30 kW power supply unit with separate 5-V connection on the front panel (X74).
  • Page 16 Additional features for 2x 7.5 A diagnostic functions. Higher maximum current values. UM 121BD UM 121B Additional features for 2x 15 A/1x 20 A diagnostic functions. Higher maximum current values. 1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 17 1x 31 A) Higher maximum current values. a. As of mid-2005 (depending on software). Information available from HEIDENHAIN. 1.4 Accessories New ZKF 110 dc-link filter for use with linear motors or torque motors • Rated power: 30 kW • Max. power during S6-20% cycle: 67 kW •...
  • Page 18 QAN 260L 1500 rpm 20.0 kW QAN 260U 1500 rpm 24 kW QAN 260W 750 rpm 12 kW QAN 320M 1500 rpm 32 kW QAN 320W 750 rpm 18 kW 1 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 19 1.6 Technical Manual Documentation Overviews with brief information and QuickLinks for accessing the following subjects: • Inverter Systems (Chapter 2.2) • Motors (Chapter 7.2) Introduction of QuickLinks in the component specifications in Chapter 2, "Introduction," for accessing the respective subjects. Expansion of Chapter 4, "Mounting and Operating Conditions."...
  • Page 20 1 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 21 1 Update Information No. 6 1.1 General Information Chapter 4 – Mounting and Operating Conditions – was expanded: Connection and adjustment to different types of networks Use of climate control units Connection requirements when water cooling is used The power connection of regenerative and non-regenerative inverter systems was revised Requirements for supply lines and bus cable 1.2 Power Supply Units...
  • Page 22 Entire chapter Entire chapter QAN 200 UH, QAN 260 UH QAN 320 L 1FK7042, 1FK7060, 1FK7063, 1FK7080, 1FK7083, 1FK7100, 1FK7103 1PM6105, 1PM6133 Chapter 8 Keyword index Entire chapter Entire chapter 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 23 Chapter 4 – Mounting and Operating Conditions – was expanded: Check list Anyone connecting a machine with a HEIDENHAIN inverter system must take note of the information presented there. The revised version of Chapter 4 is available for downloading from the FileBase.
  • Page 24 50 Hz/60 Hz Rated current 3 x 80 A Power loss Approx. 75 W Degree of protection IP 20 Weight 11 kg Capacity 3 x 32 µA 640 908-xx 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 25 HEIDENHAIN offers Epcos line filters with integrated three-phase capacitor. Line filters The following filter arrangements are allowed when using these filters and for connecting other devices: Power connection Machine tool Main switch EPCOS filter with integrated three-phase capacitor Equipment in accordance with...
  • Page 26 Several CMH modules can be connected in parallel in order to increase capacitance. Specifications CMH 120 DC-link voltage Max. 850 V Capacitance 10.0 mF Module width 50 mm Degree of protection IP 20 591 116-xx 1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 27 UP 120 braking resistor module For powerful, regenerative inverter systems that use a UVR 160D (W) supply unit, usually two UP 110 were connected in parallel. With the UP 120, there is a powerful braking resistor module available now that can replace the two UP 110.
  • Page 28 Thermally permissible continuous 3 x 45 A current Rated current 3 x 40.5 A Power loss Approx. 250 W Degree of protection IP 00 Weight Approx. 15 kg 646 271-xx 1 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 29 ZKF 140 dc-link filter The ZKF 140 must be connected with the UVR 1xxD supply unit via the X79 unit bus. When choosing the ZKF, ensure that its rated power is at least as high as the connected torque or linear motors. Specifications ZKF 140 Rated power...
  • Page 30 5 V to the MC/CC is new. The UV 105 power supply unit for MC/CC is no longer necessary in combination with these compact inverters! 1 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 31 Specifications Specifications, UE 210D UE 211D nonregenerative 3 axes Spindle/axis 2 axes 1 axis Spindle/axis compact inverters Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) DC-link voltage 565 V– (with supply voltage of 400 V) DC-link power Rated power 15 kW...
  • Page 32 Spindle: 10 s cyclic duration factor for duty cycle time of 60 s with 70% rated current preload e. 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duty cycle time of 120 s 1 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 33 Connection over- view of UE 210D Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X113 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 is used as axis SPINDLE: X110 is used as spindle...
  • Page 34 PW 21x or PW 1x0(B) external braking resistor Motor connection for spindle (20 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 3 (15 A) Motor connection for axis 1 (7.5 A) Ground 1 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 35 Connection over- view of UE 212D Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X114 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 is used as axis SPINDLE: X110 is used as spindle...
  • Page 36 Dimensions of UE 21xD 1 – 14 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 37 1.4 Motors Appropriate storage of motors If motors are stored for an extended period of time, the motors must be turned – either by hand or by supplying them with a power suitable for low rotational speeds – for at least one minute at intervals of no more than 12 months. The motor shaft must not be touched without wearing gloves in order to prevent corrosion.
  • Page 38 83 kg Rotor inertia J 0.0405 kgm 536 257-43 Rated voltage for fan U 3 x 400 V Rated current for fan I 0.2 A Frequency f 50 Hz/60 Hz 1 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 39 Power and torque characteristics for QAN 200UH, QAN 200UH/15000 Operating mode S6-60% S6-40% S6-25% –1 –1 –1 –1 Speed n 1500 min 1500 min 1500 min 1500 min –1 –1 –1 –1 11000 min 9800 min 9000 min 7500 min –1 –1 –1...
  • Page 40 All dimensions are in millimeters [mm]. QAN 200UH/15000 L = Air outlet on both sides *) = Coolant connection on right side (e.g. Deublin 1109-020-188) Connector for speed encoder 1 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 41 New QAN 260M/12000 und QAN 260L/12000 asynchronous motors The new asynchronous motors have special spindle bearings which permit a maximum speed (= continuous speed) of 12000 rpm. QAN 260M/12000 QAN 260L/12000 Holding brake – – Rated voltage U 348 V 331 V Rated power output P 15 kW...
  • Page 42 - - - - - - - - - –1 Current I (for 1500 min 35.0 A 43.3 A 52.3 A 65.0 A Power characteristic curve Torque characteristic curve 1 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 43 Dimensions Note All dimensions are in millimeters [mm]. QAN 260M/12000 Air current of the fan Fixed bearing Connector for speed encoder April 2008 1 – 21 Update Information No. 7...
  • Page 44 6.4 Nm 6.4 Nm - - - - - - –1 Current I (for 1500 min 46.0 A 56.0 A 65.0 A 79.0 A Power characteristic curve Torque characteristic curve 1 – 22 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 45 Dimensions Note All dimensions are in millimeters [mm]. QAN 260L/12000 Air current of the fan Fixed bearing Connector for speed encoder April 2008 1 – 23 Update Information No. 7...
  • Page 46 Within the framework of standardization and adaptation to the machinery directive 2006/42/EC, which will be binding as of January 1, 2010, the lettering on certain components of the HEIDENHAIN inverter system will be changed. This concerns the designation of the enabling signals SH1 ("Safe stop 1) and SH2 ("Safe stop 2“) on all.
  • Page 47 1.2 Modular Inverters On the UM 1xx modular inverters, HEIDENHAIN is using new 4-pin socket connectors for connection of the motor holding brake (X392). The mechanical change of this new socket connector makes it possible to do without the cable ties previously needed for strain relief of the lines for the holding brake (X392).
  • Page 48 This might be due to the problem described above, unless it happens during commissioning of the control, or after a HEIDENHAIN device has been replaced and/or connected or disconnected. You can continue working with the control without restrictions if you close the error dialog by pressing "Accept."...
  • Page 49 The signal amplifier for the unit bus must not be used on systems with MC 42x and CC 42x. If you need assistance in evaluating the situation, please contact the responsible HEIDENHAIN service agency. 1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 50: Table Of Contents

    2.5.7 SM 1xx Voltage Protection Module ......... 2 – 89 2.5.8 Coolant Connection ..............2 – 93 2.5.9 Adapter Module ............... 2 – 94 2.5.10 Axis-Enabling Module ............2 – 97 2.5.11 Double-Row Configuration of HEIDENHAIN Components ..2 – 99 April 2007 2 – 1...
  • Page 51 2 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 52: Overview Of Inverters And Accessories

    This Technical Manual describes all of the inverter components and motors that are necessary for a complete HEIDENHAIN drive system. The drive systems can be used in connection with the HEIDENHAIN iTNC 530, TNC 4xx M contouring controls and the CNC PILOT 4290, MANUALplus 4110 lathe controls.

  • Page 53: Electronic Id Labels

    This data is stored in the electronic ID labels: Designation of unit Part number (ID) Serial number (SN) 2 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 54: Overview Of Inverter Systems

    2.2 Overview of Inverter Systems 2.2.1 Non-Regenerative Compact Inverters Overview of non- Axis Axis current Spindle Rated regenerative number (in A) (in A) power compact inverters at 5 kHz at 5 kHz 10 kW UE 110 – (page 2 – 11) spindle 6 / 9 10 kW...

  • Page 55: Non-Regenerative Power Supply Units

    UVR 150 – (page 2 – 40) 55 kW UVR 150D – (page 2 – 40) 80 kW UVR 160D – (page 2 – 41) UVR 160DW – (page 2 – 41) 29 80 kW 2 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 56: Inverter Modules

    2.2.5 Inverter Modules Inverter modules Rated current in A Axis Axis/Spindle 1 axis UM 111 – (page 2 – 44) UM 111D – (page 2 – 44) 1 axis/spindle – 15 / 20 UM 111B – (page 2 – 44) –...

  • Page 57: Accessories

    SM 1xx Voltage Protection Module – (page 2 – 89) Coolant Connection – (page 2 – 93) Adapter Module – (page 2 – 94) Axis-Enabling Module – (page 2 – 97) 2 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 58: Compact Inverters

    One UM 111D power module (optional) Ribbon cables for PWM signals and supply voltage (and optional unit bus) Covers for the ribbon cables For operation with the regenerative HEIDENHAIN UR 2xx compact inverters, you need the following components: UR 2xx compact inverter...

  • Page 59: Ue1Xx Compact Inverter

    20-line ribbon cables. UE 112 Note It is not possible to connect an external braking resistor or an additional UM xxx inverter module to the UE 1xx compact inverters. 2 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 60 Specifications, UE 110 UE 112 non-regenerative 3 axes Spindle 3 axes 1 axis Spindle compact inverters Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) 3 x 480 V~ ± 10% (50 Hz to 60 Hz) DC-link voltage 565 V–...
  • Page 61 Changes to UE 110 375 713-02 UE 110 initial version Changes to UE 112 375 715-02 UE 112 initial version 2 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 62: Ue 2Xx Compact Inverter

    2.3.3 UE 2xx Compact Inverter With the non-regenerative UE 2xx compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit. The PWM signals are transferred via internal 20-line ribbon cables.
  • Page 63 Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; b. 1st value: Continuous power 2nd value: 0.4% cyclic duration factor for duration of 120 s 2 – 14 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 64: Ue 2Xxb Compact Inverter

    2.3.4 UE 2xxB Compact Inverter With the non-regenerative UE 2xx B compact inverters, the power electronics for all of the axes and the spindle, as well as the power supply for the control are all contained in a single unit. An additional UM 111D power module of the modular inverter system can be connected via...
  • Page 65 Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload; e. 1st value: Continuous power 2nd value: 1.5% cyclic duration factor for duration of 120 s 2 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 66 Specifications, UE 212 B UE 230B non-regenerative 3 axes 1 axis Spindle/Axis 2 axes Spindle/Axis compact inverters Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) DC-link voltage 565 V– (with supply voltage of 400 V) DC-link power Rated power 15 kW...
  • Page 67 Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload; 2 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 68 Changes to UE 210B 337 042-02 UE 210 B initial version Changes to UE 211B 337 043-02 UE 211 B initial version Changes to UE 212B 337 044-02 UE 212 B initial version Changes to UE 230B 337 038-02 UE 230 B initial version 337 038-03 New connections for motor brakes and sliding switches...

  • Page 69: Ur 2Xx(D) Compact Inverter

    Direct drives may be used only in conjunction with an additional power module, e.g. the UM 111D, which is connected to the dc-link of the UR 2xx(D) via a ZKF 1xx. 2 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 70 Specifications, UR 230 UR 230D regenerative 2 axes Spindle/Axis 2 axes Spindle/Axis compact inverters Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) DC-link voltage 650 V– DC-link power Rated power 22 kW 22 kW Peak power 30 kW 30 kW Peak power...
  • Page 71 Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload; 2 – 22 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 72 Specifications, UR 242 regenerative 3 axes/spindle 1 axis/spindle Spindle/Axis compact inverters Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) DC-link voltage 650 V– DC-link power Rated power 22 kW Peak power 30 kW Peak power 40 kW Power loss Approx.
  • Page 73 Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload; 2 – 24 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 74 Changes to UR 230 362 593-02 Initial version Changes to UR 230D 536 561-01 Initial version Changes to UR 240 367 558-02 Initial version Changes to UR 240D 536 564-01 Initial version Changes to UR 242 367 559-02 Initial version Changes to UR 242D 536 565-01 Initial version...

  • Page 75: Uv 106B Power Supply Unit

    159 mm Weight 4 kg 546 581-xx Page 5–27 Connection overview Page 5–64 Connection Page 5–76 Dimensions a. An isolating transformer is not necessary for connecting the UV 106 B 2 – 26 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 76 The UV 106 B power supply unit only runs as of software version 340 49x-01 or higher. Pure analog MC 420, MC 422 B or MC 422 C control is only possible together with the UV 106 B power supply unit. Changes to the UV 106 B 546 581-01 UV 106 B initial version...

  • Page 77: Uv 105 Power Supply Unit

    Approx. 200 W Degree of protection IP 20 Module width 50 mm Weight 4 kg 344 980-xx Page 5–28 Connection overview Page 4–30, Page 4–31, Page 5–65 Connection Page 5–77 Dimensions 2 – 28 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 78 Changes to UV 105 344 980-01 UV 105 initial version 344 980-02 Modification for double-row configuration 344 980-12 Version only for HEIDENHAIN inverters 344 980-13 Version for HEIDENHAIN and non- HEIDENHAIN inverters 344 980-14 Leads and ribbon cables elongated April 2007 2 –...

  • Page 79: Uv 102 Power Supply Unit

    50 Hz to 60 Hz Power consumption Approx. 100 W Degree of protection IP 20 Weight 3 kg 317 559-02 Page 5–29 Connection overview Page 5–68 Connection Page 5–78 Dimensions 2 – 30 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 80: Toroidal Cores

    2.3.9 Toroidal Cores To suppress occurrence of interference, toroidal cores must be mounted in the motor leads and in the voltage supply lead if you are using non-regenerative compact inverters. If you are using the UE 21x, you must also integrate toroidal cores in the lead to the braking resistor. Terminal on the compact inverter Toroidal core ∅...
  • Page 81 If you are using an additional power module, the cover for this module must be ordered separately: Additional power module Length of the cover Depending on the width of the power 50 mm 329 031-05 module 100 mm 329 031-10 2 – 32 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 82 April 2007 2 – 33 Compact Inverters...

  • Page 83: Modular Inverter

    2.4 Modular Inverter 2.4.1 Components of the Modular Inverter For operation with the modular non-regenerative HEIDENHAIN inverters, the following components are required: UV(R) 130(D) power supply unit UM 1xx(B)D power modules, depending on version PW 21x (or PW 110(B), PW 120) braking resistor...

  • Page 84: Uv 130(D) Power Supply Unit

    2.4.2 UV 130(D) Power Supply Unit The non-regenerative UV 130(D) power supply units supply the dc-link voltage as well as the power for the electronics of the control and power modules. During braking, the motors feed energy into the dc-link. This energy is converted into heat by the UV 130(D) through the PW 210 or PW 1x0(B) braking resistor.
  • Page 85 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 36 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 86 Changes to UV 130 324 998-01 Initial version 324 998-02 Revision 324 998-03 Revision Changes to the UV 130 D 389 311-01 Initial version (UV 130 with new power supply unit and additional features for diagnostic functions) April 2007 2 – 37 Modular Inverter...

  • Page 87: Uv(R) 1X0(D) Power Supply Unit

    The UVR 1x0 D returns this energy to the power line. The UVR 1x0(D) can be driven only with commutating reactor and line filter. UVR 140 D 2 – 38 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 88 Specifications, UV 120 UVR 120 D UVR 130 D regenerative power supply units Power supply 3 x 400 V~ ± 10% (50 Hz to 60 Hz) DC-link power Rated power 22 kW 30 kW Peak power 30 kW 45 kW Peak power 40 kW 60 kW...
  • Page 89 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 40 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 90 Specifications, UVR 160 D UVR 160 DW regenerative power supply units Air cooling Water cooling Power supply 3 x 400 V~ ± 10% 3 x 400 V~ ± 10% (50 Hz to 60 Hz) (50 Hz to 60 Hz) DC-link power Rated power 80 kW 80 kW...
  • Page 91 Initial version 344 504-02 Power supply revised (grounding safety) Changes to the UVR 160 D 530 341-01 Initial version Changes to the UVR 160 DW 560 106-01 Initial version 2 – 42 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 92: Um 1Xx(B)(D) Power Modules

    2.4.4 UM 1xx(B)(D) Power Modules The power modules differ in the number of axes and the permissible maximum currents. They can be combined at random. The PWM signals are transferred from the control via external 20-line ribbon cables. UM 121 BD April 2007 2 –...
  • Page 93 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 44 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 94 Since 2005 (depending on software), before that only the same value as at 5 kHz was possible. Information available from HEIDENHAIN. c. Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload;...
  • Page 95 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 46 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 96 Since 2005 (depending on software), before that only the same value as at 5 kHz was possible. Information available from HEIDENHAIN. c. Axes: 0.2 s cyclic duration factor for duration of 10 s with 70% rated current preload; Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload;...
  • Page 97 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 48 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 98 Spindle: 10 s cyclic duration factor for duration of 60 s with 70% rated current preload; d. Since 2005 (depending on software), before that only the same value as at 5 kHz was possible. Information available from HEIDENHAIN. e. After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system.
  • Page 99 After making your selection, check the current consumption of the 15 V and the 24 V supply of the entire modular inverter system. See page 2 – 54. 2 – 50 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 100 Changes to UM 111 325 000-01 Initial version 325 000-02 New connections for motor brakes Changes to the UM 111 D 392 318-01 Initial version (UM 111 with additional features for diagnostic functions) Changes to the UM 111 B 336 948-02 Initial version 336 948-03 New connections for motor brakes...
  • Page 101 513 037-01 Initial version Changes to UM 122 325 004-01 Initial version 325 004-02 New connections for motor brakes Changes to the UM 122 D 519 972-01 Initial version 2 – 52 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 102 April 2007 2 – 53 Modular Inverter...

  • Page 103: Current Consumption Of The Entire Inverter System

    UM 114D 0.36 A 0.44 A UM 121BD 0.25 A 0.14 A UM 121D 0.20 A 0.16 A UM 111D 0.12 A 0.08 A Total 1.29 A 1.13 A 2 – 54 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 104: Ribbon Cables And Covers

    2.4.6 Ribbon Cables and Covers The 50-line ribbon cable connects the UV(R) 1x0(D) with the control and serves 50-line ribbon cable as voltage supply. This cable is only required once. (power supply to the control) Ribbon cable length 300 mm 325 816-01 400 mm 325 816-02...
  • Page 105 Approx. 50 mm Approx. 15 mm UV 130 D, UV 140, UVR 140 D, UVR 150, UVR 150 D, UVR 160 D(W) UV 130 Approx. 132 mm Approx. 82 mm 2 – 56 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 106 The 20-line ribbon cable connects the PWM outputs of the control with the 20-line ribbon cable corresponding UM 1xx(D) power modules. One 20-line ribbon cable is required (PWM signals) for each axis or spindle. Ribbon cable length 100 mm 250 479-07 200 mm 250 479-08 300 mm...
  • Page 107 28 mm 42 mm 56 mm 71 mm 82 mm 94 mm CC 424 / 6 control loops 22 mm 38 mm 55 mm 72 mm 89 mm – 2 – 58 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 108 The 40-line ribbon cable connects the UV(R) 1x0(D) with all of the UM 1xx(D) 40-line ribbon cable power modules (and the UP 110 braking resistor module, if present), making (unit bus) the unit bus. This cable is only required once. Ribbon cable length 300 mm 325 817-01...
  • Page 109 • UV 130 and UV 105 Subtract 150 mm from this total width (cover included with the UV(R) 1x0(D)). Select the appropriate cover from the table in order to cover the remaining width. 2 – 60 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 110: Accessories For Compact Inverters And Modular Inverters

    2.5 Accessories for Compact Inverters and Modular Inverters 2.5.1 PW 21x, PW 110(B), PW 120 Braking Resistors PW 110 and PW The PW braking resistors convert the energy fed back into the dc-link during braking into heat. The PW 110(B) and PW 120 have a cooling fan, the PW 21x cools only through heat radiation.
  • Page 111 The lines between the compact inverter/power supply unit and the braking resistor may have a length of 15 m. Changes to PW 110 313 511-01 Initial version 348 945-01 Temperature switch added (PW 110 B) 2 – 62 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 112 Dimensions of PW 21x April 2007 2 – 63 Accessories for Compact Inverters and Modular Inverters...
  • Page 113 PW 21x braking resistor Danger Do not engage or disengage any connecting elements while the unit is under power! RB1, RB2 Power supply unit T1, T2 Temperature switch 2 – 64 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 114 Dimensions of PW 1x0(B) Value PW 110(B) PW 120 38.5 62.5 April 2007 2 – 65 Accessories for Compact Inverters and Modular Inverters...
  • Page 115 Do not engage or disengage any connecting elements while the unit is under power! UV 130 power supply module Supply voltage for the fan of the braking resistor Temperature switch 2 – 66 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 116: Up 110 Braking Resistor Module

    2.5.2 UP 110 Braking Resistor Module In the energy-recovery inverter, the braking energy of the motors is normally returned to the line power. If in an exceptional case the line power is interrupted, the braking energy cannot be returned. This can lead to an excessive dc-link voltage that might switch off the inverter and let the motors coast without control.
  • Page 117 Dimensions of UP 110 braking resistor module 2 – 68 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 118 Connection overview of UP 110 braking resistor module Danger Do not engage or disengage any connecting elements while the unit is under power! Unit bus TEMP. >> Warning signal for excessive temperature of braking resistor April 2007 2 – 69 Accessories for Compact Inverters and Modular Inverters...

  • Page 119: Line Filters

    Rated current 3 x 120 A Power loss Approx. 115 W Degree of protection IP 20 Weight 13.5 kg 575 292-01 Page 4–30 Connection a. With integrated three-phase capacitor 2 – 70 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 120 Dimensions of EPCOS 35 A line filter Wire cross section: 10 mm Connecting terminals: 16 mm April 2007 2 – 71 Accessories for Compact Inverters and Modular Inverters...
  • Page 121 Dimensions of EPCOS 80 A line filter Line cross section: 25 mm 2 – 72 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 122 Dimensions of EPCOS 120 A line filter Line cross section: 50 mm April 2007 2 – 73 Accessories for Compact Inverters and Modular Inverters...

  • Page 123: Three-Phase Capacitor

    3 x 620 kΩ (PR03) resistors Discharge period (5 τ ) Approx. 100 s Degree of protection IP 00 Weight Approx. 1.3 kg 348 993-01 Page 4–30 Connection a. Included in items supplied. 2 – 74 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 124 Dimensions of three-phase current capacitor April 2007 2 – 75 Accessories for Compact Inverters and Modular Inverters...

  • Page 125: Kdr 1X0(B) Commutating Reactor

    The commutating reactor serves as a power storage device for the step-up converter. The size of the commutating reactor depends on the power module used. KDR 140 KDR 160 2 – 76 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 126 Specifications KDR 120 KDR 130 B KDR 140 KDR 150 KDR 160 Rated voltage 3 x 400 V 3 x 400 V 3 x 400 V 3 x 400 V 3 x 400 V Rated frequency 50 Hz/60 Hz 50 Hz/60 Hz 50 Hz/60 Hz 50 Hz/60 Hz 50 Hz/60 Hz...
  • Page 127 Dimensions of KDR 120 2 – 78 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 128 Dimensions of KDR 130 B April 2007 2 – 79 Accessories for Compact Inverters and Modular Inverters...
  • Page 129 Dimensions of KDR 140 2 – 80 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 130 Dimensions of KDR April 2007 2 – 81 Accessories for Compact Inverters and Modular Inverters...
  • Page 131 Dimensions of KDR 160 2 – 82 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 132: Zkf 1X0 Dc-Link Filter

    2.5.6 ZKF 1x0 DC-Link Filter Direct drives (linear motors, torque motors) used with regenerative inverter systems result in voltage peaks, which might destroy the drive. If you are using direct drives in conjunction with the regenerative UVR 1xx(D) and UR 2xx(D) inverters, you must therefore use the ZKF 1xx dc-link filter. ZKF 110 ZKF 130 Specifications...
  • Page 133 The ZKF 110 differs from the ZKF 120 only in its maximum leakage current. If you are using the ZKF 110, a HEIDENHAIN technician must check on site whether the leakage current is less than 1.3 A. With the ZKF 120, this verification is not necessary because a leakage current of 6 A is sufficient in any case.
  • Page 134 Dimensions of ZKF 110 dc-link filter April 2007 2 – 85 Accessories for Compact Inverters and Modular Inverters...
  • Page 135 Dimensions of ZKF 120 dc-link filter 2 – 86 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 136 Dimensions of ZKF 130 dc-link filter April 2007 2 – 87 Accessories for Compact Inverters and Modular Inverters...
  • Page 137 Do not engage or disengage any connecting elements while the unit is under power! Conductor bar Connection of dc-link voltage Uz Unit bus TEMP. >> Warning signal for excessive temperature of ZKF 2 – 88 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 138: Sm 1Xx Voltage Protection Module

    2.5.7 SM 1xx Voltage Protection Module If synchronous motors or direct drives, such as synchronous spindles or torque motors, are operated in the field weakening range (for example, as spindle drives), a power interruption (e.g. power failure) can result in a voltage increase at the power connections of the motor.
  • Page 139 Minimum duration 5 min between braking procedures Degree of IP 20 IP 20 protection Weight Approx. 2.1 kg Approx. 6.3 kg 368 453-01 540 739-01 Page 4–34 Page 4–34 Connection 2 – 90 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 140 Dimensions of SM 110 voltage protection module April 2007 2 – 91 Accessories for Compact Inverters and Modular Inverters...
  • Page 141 Dimensions of SM 130 voltage protection module 2 – 92 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 142: Coolant Connection

    2.5.8 Coolant Connection One packaging unit consists of: 1 pressure hose, length 3 m 1 coupling joint for connecting the pressure hose to the distributor block ID 584 862-01 Pressure hose Coupling joint Note Two packaging units must be ordered for cooling one inverter with water. April 2007 2 –...

  • Page 143: Adapter Module

    Adapter module Specifications Adapter module Weight 3 kg 352 762-01 Page 4–36 , Page 6–79 Connection 2 – 94 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 144 Dimensions of the adapter module April 2007 2 – 95 Accessories for Compact Inverters and Modular Inverters...
  • Page 145 Do not engage or disengage any connecting elements while the unit is under power! X69a – X69b Supply bus from the power supply units Ribbon cable to X69 on the control Service connector (exclusively for service purposes) 2 – 96 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 146: Axis-Enabling Module

    2.5.10 Axis-Enabling Module If no axis-enabling module is used (ID 341 518-02), all axis power modules are switched off simultaneously via X72 of the UV(R) 1x0(D). The axis-enabling module makes it possible to switch off power modules group by group. The module—instead of the mounting pins for the covers—...
  • Page 147 Attach the bracket (M3 x 6) to UM 2 x (M3 x 20) = 0.78 Nm = 0.78 Nm Unit bus 2 Unit bus 1 Secure covers Supply bus 2 – 98 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 148 2.5.11 Double-Row Configuration of HEIDENHAIN Components The inverter components connected to the MC 422 or CC 42x can be set up in a double-row configuration with the installation kit. The installation kit includes the housing, covers for the cable, a grounding bar and the screws for the shielded connections of the round cables.
  • Page 149 2 – 100 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 150 3 Selection of Motors and Inverters 3.1 Performance Overview of a Complete Drive System ....3 – 3 3.2 Selection of the Axis Motor ............3 – 4 3.3 Selection of the Spindle Motor............3 – 9 3.4 Selection of the Inverter..............3 – 10 3.5 Selection of the Braking Resistor ..........
  • Page 151 3 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 152: Performance Overview Of A Complete Drive System

    3 Selection of Motors and Inverters 3.1 Performance Overview of a Complete Drive System Mot1 UM 1xx UV(R) 1x0 Mot12 Mot2 Mot31 Mot23 Mot3 Power assumed by the power supply: ⋅ ⋅ ⋅ DC-link power: ⋅ ⋅ ⋅ ϕ Power fed into the motor: Mot.

  • Page 153: Selection Of The Axis Motor

    • Maximum moment of the motor Calculation of the effective moment at a given load cycle Comparison of the effective moment at a given load cycle with the rated torque of the motor 3 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 154 Mathematical formulas for calculation Data Formulas Variable Frictional moment M m: Mass [kg] g: Acceleration of gravity [m/s ⋅ ⋅ μ ⋅ ⋅ α μ: Coefficient of friction [-] ------------------------------------------------------ ⋅ π ⋅ ⋅ η h: Ball screw pitch [m] α: Axis angle [°] (0°...
  • Page 155 : Moment of inertia of the motor ≤ ≤ the moment of inertia [kgm ------ 2 of the motor This ratio ensures a stable control response! 3 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 156 Data Formulas Variable Acceleration moment : Total moment of inertia [kgm –1 : Desired speed of the motor [min ⋅ ⋅ π ⋅ η : Efficiency of the motor [-] M acc -------------------------------------------- - ⋅ η t ⋅ acc : Desired acceleration time [s] Maximum moment of from data sheet : Stall torque of the motor [Nm]...
  • Page 157 : Rated torque of the motor [Nm] effective moment at a : Effective moment at a given load ≥ given load cycle with cycle [Nm] the rated torque of the motor 3 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 158: Selection Of The Spindle Motor

    If the power module is not powerful enough, the maximum torque of the Maximum torque of motor cannot be reached because the required current is being limited by the a drive power module. The maximum torque M achievable by the drive can be calculated.

  • Page 159: Selection Of The Inverter

    Selection of the : DC-link power [W] ≤ power supply unit or : Rated power of the power supply examination of the unit or the compact inverter [W] compact inverter 3 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 160: Selection Of The Braking Resistor

    3.5 Selection of the Braking Resistor Calculation of braking power Procedure Calculation of braking power with a specified alternation of load Calculation of braking energy Selection of the braking resistor according to • Peak performance of the braking resistor • Reliable mean value of the braking power •...
  • Page 161 T. P is the mean value of the braking performance in this load alternation. ⋅ Since , the enclosed areas must be of equal size: ⋅ --- - 3 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 162 PW 210 0.37 s 27 kW 10 kWs 0.7 s 10 s 27 kW 18.9 kWs 1.1 s 20 s 27 kW 29.7 kWs 1.5 s 50 s 27 kW 40.5 kWs 2.4 s 120 s 27 kW 65 kWs Permissible mean value of the braking performance P as a function of the Mzul...
  • Page 163 2.0 s 120 s 49 kW 100 kWs Permissible mean value of the braking performance P as a function of the Mzul braking energy E: P [kW] E [kWs] 3 – 14 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 164 PW 110(B) 0.37 s 27 kW 10 kWs 0.6 s 10 s 27 kW 16.2 kWs 0.9 s 20 s 27 kW 24.3 kWs 1.3 s 50 s 27 kW 35.1 kWs 1.8 s 120 s 27 kW 50 kWs Permissible mean value of the braking performance P as a function of the Mzul...
  • Page 165 E [kWs] Example: With the calculated braking energy E = 96 kWs, the permissible mean value ≤ 1.6 kW. of the braking performance P = 1.6 kW, meaning P Mzul 3 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 166 April 2007 3 – 17 Selection of the Braking Resistor...
  • Page 167 3 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 168 4.6 Mounting Attitude ................. 4 – 24 4.6.1 General Information ..............4 – 24 4.6.2 Mounting Attitude of the HEIDENHAIN Inverter ..... 4 – 25 4.6.3 Mounting Attitude of the PW 1x0(B) Braking Resistor .... 4 – 26 4.6.4 Mounting Attitude of the PW 21x Braking Resistor ....4 – 27 4.7 Connection Overviews ..............
  • Page 169 4 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 170 4.7 Mounting Attitude ................. 4 – 24 4.7.1 General ..................4 – 24 4.7.2 Mounting Attitude of the HEIDENHAIN Inverter ..... 4 – 25 4.7.3 Mounting Attitude of the PW 1x0(B) Braking Resistor .... 4 – 26 4.7.4 Mounting Attitude of the PW 21x Braking Resistor ....4 – 27 4.8 Connection Overviews ..............
  • Page 171 4 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 172: Mounting And Operating Conditions

    Anyone connecting a machine with a HEIDENHAIN inverter system has to ensure the following: Establish a direct connection of the HEIDENHAIN inverter system only to TN networks with grounded and loadable star point. In TN-C networks, the neutral lead and grounding conductor are combined in one conductor in the entire system (PEN).

  • Page 173: Trained Personnel

    Basically, persons who perform work on HEIDENHAIN inverter systems and motors must meet the following requirements: They must have been trained or instructed in the standards of safety engineering.

  • Page 174: General Safety Precautions

    EN 61800-5-1. Warning HEIDENHAIN performs a voltage test according to EN 60204 on the inverters. If you want to perform this test on the entire system, you must disconnect the power connection of the HEIDENHAIN inverter system in order to prevent damage.

  • Page 175: Degree Of Protection (Ip Code)

    4.2.5 Intended Place of Operation Availability of this product is limited according to IEC 61800-3. This product can cause radio interference in residential areas. This would require the operator to ensure that appropriate measures are taken. 4.2.6 Degree of Protection (IP Code) This refers to the amount of protection afforded by the housing against penetration of solid foreign bodies and/or water.

  • Page 176: Connection To Different Types Of Networks

    4.2.7 Connection to Different Types of Networks HEIDENHAIN power supply units (UV, UVR, UR, UE) and their accessories Distribution (line filter, KDR) can only be used in symmetrical three-phase networks with a systems – types of grounded and loadable star point, unless the line voltage is adjusted networks separately.
  • Page 177 The network requirements allow the use of a fault-current circuit breaker for the HEIDENHAIN compact inverters and the modular inverter systems up to 30 kW (e.g. UVR 120 D, UVR 130D; VDE 0100 Part 300). When using a fault-...

  • Page 178: Adjusting The Line Voltage By Means Of A Transformer

    ≥ 65.0 kVA UVR 150 ≥ 71.5 kVA UVR 150D ≥ 105 kVA UVR 160D(W) a. The inverters can be operated up to a line voltage of 480 Vac +6 %. 4 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 179: Overvoltage Protector

    Notes for the connectionsee page 4 – 30. HEIDENHAIN recommends using an overvoltage protector which limits the voltage peaks from the power line to 2500 V. Modules, such as the FLT-CP-3C-350 from the company Phoenix Contact, are suitable for this purpose.

  • Page 180: Cross Sections Of The Power Cables

    67.8 A 59.9 A 25.0 mm 77.0 A 87.0 A 75.7 A 35.0 mm 97.0 A 109.6 A 93.8 A 50.0 mm – – 111.2 70.0 mm – – 140.1 4 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 181 Cable cross Permissible current load with installation types C and E section Single conductor Single conductor Cable Standard PVC H07 V2-K Lapp Ölflex-Servo-FD 795 P 35.0 mm 104.0 A 117.5 A 117.5 A 50.0 mm 123.0 A 139.0 A 139.0 A 70.0 mm 155.0 A 175.1 A...

  • Page 182: Operating Modes

    4.2.11 Operating Modes Operating Description mode Continuous duty at constant load loss Intermittent periodic duty load duty cycle loss 4 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 183 Operating Description mode Continuous duty with intermittent load load duty cycle loss January 2008 4 – 13 General...

  • Page 184: Emc-Electromagnetic Compatibility

    Power lines and leads to the above equipment 4.3.3 Power Supply Stability, Requirements Since the regenerative power supply units from HEIDENHAIN use sine commutation, there is no interference in the frequency range up to 2.5 kHz. To keep interference in the frequency range above 2.5 kHz to a minimum, the...

  • Page 185: Interference And Noise Immunity

    4.3.4 CE mark Machine tool builders, system and facility installers are responsible for EMC compliance. Systems, machines and complete drives with frequency inverters must therefore bear the CE mark. HEIDENHAIN components all bear the CE mark. 4.3.5 Interference and Noise Immunity...

  • Page 186: Protective Measures

    Use potential compensating lines with a minimum cross section of 10 mm Use only genuine HEIDENHAIN cables, connectors and couplings. Use HEIDENHAIN covers for the ribbon cables between the inverter units in modular inverter systems. Integration of toroidal cores in the motor leads (X80 to X84).

  • Page 187: Leakage Current From The Inverter Housing To The Grounding Connection

    Therefore the commissioner must ensure that the grounding connection is of sufficient low-impedance. Danger HEIDENHAIN recommends placing a sign on the outside of the electrical cabinet with a warning and a connection recommendation for the grounding conductor.

  • Page 188: Heat Generation And Cooling

    (See “Contamination” on page 4 – 21.). If this is not possible, a heat exchanger must be provided to avoid failures. HEIDENHAIN recommends that these units (with separate internal and external cooling circuit) always be installed for reasons of operational safety.

  • Page 189: Climate Control Units

    4.5.3 Climate Control Units If you use climate control units, then the regulations under IEC 61800-1:1997 must be followed (and where applicable, the German version EN 61800- 1:1998 as well). Errors with serious consequences for the electronic components in the electrical cabinet are repeatedly made when climate control units are used.
  • Page 190 +35 °C. The switching hysteresis must not exceed 5 °C. Warning The activation temperature of the climate control unit should be set to +35 °C. 4 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 191: Mechanical Vibration

    Contamination level 2 in accordance with EN 61800-5-1 is permissible. Warning HEIDENHAIN cannot provide any warranty for inverter failures caused by impermissible contamination. The deposition of dust from the ambient air, precipitation of chemical contamination contained in the air or the natural...

  • Page 192: Water Cooling

    The tightening torque for connecting the hose to the coupling joint on the HEIDENHAIN components is max. 20 Nm. The hose and the coupling joint must be steadied from each side by using two wrenches (WAF 22). The bend radius of the coolant hose is > 100 mm.
  • Page 193 The following figure illustrates the connection of the water cooling system to the corresponding components: Cabinet front view Water-cooled components xxxDW xxxDW xxxDW Fittings for cooling medium Cooling medium return Cooling medium forward Bore holes in the backplane Conduct the coolant tube to a multiplier outside the cabinet! January 2008 4 –...

  • Page 194: Mounting Attitude

    Professional mounting in connection with other elements in the electrical cabinet (see drawing) Incorre Correct MC 422 CC 42x MC 422 Blocking CC 42x elements Elements with considerable heat generation 4 – 24 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 195: Mounting Attitude Of The Heidenhain Inverter

    4.7.2 Mounting Attitude of the HEIDENHAIN Inverter Leave space for air circulation! Temperatures of > 150 °C are possible with UE 21x and UW 21xB with integral braking resistor; do not mount any temperature-sensi tive components! Leave space for servicing!

  • Page 196: Mounting Attitude Of The Pw 1X0(B) Braking Resistor

    (coolant) and makes unintentional personal contact impossible. Leave space for air circulation! Temperatures of > 150 °C are possible; do not mount any temperature-sensitive parts! 4 – 26 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 197: Mounting Attitude Of The Pw 21X Braking Resistor

    4.7.4 Mounting Attitude of the PW 21x Braking Resistor Because a very large amount of heat might be generated, the PW 21x should be mounted outside the electrical cabinet, either in a vertical (connections at bottom) or a horizontal (connections at rear) position. The braking resistor must not be positioned so that the connections face upwards, since the heat produced rises.
  • Page 198 (coolant). At the same time, a cover must be mounted to make personal contact with the braking resistor impossible. Leave space for air circulation! Temperatures of > 150 °C are possible; do not mount any temperature-sensitive 4 – 28 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 199 January 2008 4 – 29 Mounting Attitude...

  • Page 200: Connection Overviews

    (see connection overview above). It must comply at least with the connection specifications of the subsequent compact inverter. 4 – 30 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 201: Power Connection Of Non-Regenerative Inverter Systems

    4.8.2 Power Connection of Non-Regenerative Inverter Systems The toroidal cores included in the items supplied must be mounted when Standard connecting non-regenerative inverter systems of the UE series. The procedure for mounting the toroidal cores see page 5 – 38. If you are using an UV 105 as an additional 5-V power supply, you must connect it through an isolating transformer via separate fuses.

  • Page 202: Adjustment To Different Types Of Networks

    “Connection to Different Types of Networks” on page4 – 6 and “Adjusting the Line Voltage by Means of a Transformer” on page4 – 8. The HEIDENHAIN inverter systems can be directly connected to TN networks, without the need for an isolating transformer. Danger All other networks (e.g.
  • Page 203 The HEIDENHAIN inverter systems must be connected to all other networks only via an isolating transformer. The basic circuit diagram illustrates the connection to a TT network: The basic circuit diagram illustrates the connection to an IT network: January 2008 4 –...

  • Page 204: Arranging The Inverter Modules

    ZKF 120 For information on the use of an SM 1xx voltage protection module, see page Voltage-protection 2 – 89. module 4 – 34 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 205 In this application, a ZKF 130 was placed next to the power supply module, Arrangement with because a high-performance synchronous spindle motor requiring a dc-link the ZKF 130 filter was used. In this application the total system power must not exceed the max.

  • Page 206: Arranging Additional Modules

    Details for connecting the adapter module and two power supply units can be found on page 6 – 79. 4 – 36 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 207: Power Supply And Bus Cable

    4.9 +5 V Power Supply and Bus Cable Warning The following constraints apply to supply lines and bus cables: Maximum length for unit bus cable (X79) is 1 m each, starting from X79 of the inverter. Maximum length for supply bus cable (X69) is 5 m. Maximum length for PWM cable (X111/X112) is 5 m.
  • Page 208 Warning HEIDENHAIN generally recommends connecting the litz wires for the 5-V supply to terminal X74. If you want to use the ribbon cable anyway, the following constraints apply: The ribbon cable may be subjected to a maximum load of 10 A.
  • Page 209 The length of the ribbon cable is: l = 0.5 m The length must be doubled because the cable is led to the inverter and then back. R = (rho x l) / A = (0.0179 (ohm x mm ) / m x 2 x 0.5m) / 1.4 mm = 0.013 ohms U = R x I = 0.013 ohms x 9.4 A = 0.122 V = 122 mV This results in a line drop >...
  • Page 210 4 – 40 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 211: Mounting And Operating Conditions

    Basically, persons who perform work on HEIDENHAIN inverter systems and motors must meet the following requirements: They must have been trained or instructed in the standards of safety engineering.

  • Page 212: General Safety Precautions

    IEC 61800-5-1. Warning HEIDENHAIN performs a voltage test according to EN 60204 on the inverters. If you want to perform this test on the entire system, you must disconnect the power connection of the HEIDENHAIN inverter system in order to prevent damage.

  • Page 213: Degree Of Protection (Ip Code)

    4.1.5 Intended Area of Application Availability of this product is limited according to IEC 61800-3. This product can cause radio interferences in residential areas. This would require the operator to ensure that appropriate measures are taken. 4.1.6 Degree of Protection (IP Code) This refers to the amount of protection afforded by the housing against penetration of solid foreign bodies and/or water.

  • Page 214: Connection To Different Types Of Networks

    4.1.7 Connection to Different Types of Networks HEIDENHAIN power supply units (UV, UVR, UR, UE) and their accessories Distribution (line filter, KDR) can only be used in symmetrical three-phase networks with a systems – types of grounded and loadable star point, unless the line voltage is adjusted networks separately.
  • Page 215 The network requirements allow the use of a fault-current circuit breaker for the HEIDENHAIN compact inverters and the modular inverter systems up to 30 kW (e.g. UVR 120 D, UVR 130D; VDE 0100 Part 300). When connecting the inverter system, you must ensure that the grounding conductor of the inverter system is properly grounded and has a large enough cross section (min.

  • Page 216: Adjusting The Line Voltage By Means Of A Transformer

    ≥ 65.0 kVA UVR 150 ≥ 71.5 kVA UVR 150D ≥ 105 kVA UVR 160D(W) a. The inverters can be operated up to a line voltage of 480 V~ +6%. 4 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 217: Overvoltage Protector

    Notes for the connection see page 4 – 30. HEIDENHAIN recommends using an overvoltage protector which limits the voltage peaks from the power line to 2500 V. Modules, such as the FLT-CP-3C-350 from the company Phoenix Contact, are suitable for this purpose.

  • Page 218: Cross Sections Of The Power Cables

    67.8 A 59.9 A 25.0 mm 77.0 A 87.0 A 75.7 A 35.0 mm 97.0 A 109.6 A 93.8 A 50.0 mm – – 111.2 70.0 mm – – 140.1 4 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 219 Cable cross Permissible current load with installation types C and E section Single conductor Single conductor Cable Standard PVC H07 V2-K Lapp Ölflex-Servo-FD 795 P 35.0 mm 104.0 A 117.5 A 117.5 A 50.0 mm 123.0 A 139.0 A 139.0 A 70.0 mm 155.0 A 175.1 A...

  • Page 220: Operating Modes

    4.1.11 Operating Modes Operating Description mode Continuous duty at constant load loss Intermittent periodic duty load duty cycle loss 4 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 221 Operating Description mode Continuous duty with intermittent load load duty cycle loss April 2007 4 – 13 General Information...

  • Page 222: Emc-Electromagnetic Compatibility

    Power lines and leads to the above equipment 4.2.3 Power Supply Stability, Requirements Since the regenerative power supply units from HEIDENHAIN use sine commutation, there is no interference in the frequency range up to 2.5 kHz. To keep interference in the frequency range above 2.5 kHz to a minimum, the...

  • Page 223: Ce Mark

    4.2.4 CE Marking Machine tool builders, system and facility installers are responsible for EMC compliance. Systems, machines and complete drives with frequency inverters must therefore bear the CE mark. The HEIDENHAIN components all bear the CE mark. 4.2.5 Interference and Noise Immunity...

  • Page 224: Protective Measures

    Use potential compensating lines with a minimum cross section of 10 mm Use only genuine HEIDENHAIN cables, connectors and couplings. Use HEIDENHAIN covers for the ribbon cables between the inverter units in modular inverter systems. Integration of toroidal cores in the motor leads (X80 to X84).

  • Page 225: Leakage Current From The Inverter Housing To The Grounding Connection

    Therefore the commissioner must ensure that the grounding connection is of sufficient low-impedance. Danger HEIDENHAIN recommends placing a sign on the outside of the electrical cabinet with a warning and a connection recommendation for the grounding conductor.

  • Page 226: Heat Generation And Cooling

    (See “Contamination” on page 21). If this is not possible, a heat exchanger must be provided to avoid failures. HEIDENHAIN recommends that these units (with separate internal and external cooling circuit) always be installed for reasons of operational safety.

  • Page 227: Climate Control Units

    4.4.3 Climate Control Units If you use climate control units, then the regulations under IEC 61800-1:1997 must be followed (and where applicable, the German version EN 61800- 1:1998 as well). Errors with serious consequences for the electronic components in the electrical cabinet are repeatedly made when climate control units are used.
  • Page 228 (at the point where the warm air from the electrical cabinet is sucked in), then the activation temperature of the climate control unit should be set to +35 °C. The switching hysteresis must not exceed 5 °C. 4 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 229: Mechanical Vibration

    Contamination level 2 in accordance with IEC 61800-5-1 is permissible. Warning HEIDENHAIN cannot provide any warranty for inverter failures caused by impermissible contamination. The deposition of dust from the ambient air, precipitation of chemical contamination contained in the air or the natural...

  • Page 230: Water Cooling

    The tightening torque for connecting the hose to the coupling joint on the HEIDENHAIN components is max. 20 Nm. The hose and the coupling joint must be steadied from each side by using two wrenches (WAF 22). The bend radius of the coolant hose is greater than 100 mm.
  • Page 231 The following figure illustrates the connection of the water cooling system to the corresponding components: Cabinet front view Water-cooled components xxxDW xxxDW xxxDW Fittings for cooling medium Cooling medium return Cooling medium forward Bore holes in the backplane Conduct the coolant tube to a multiplier outside the cabinet! April 2007 4 –...

  • Page 232: Mounting Attitude

    Professional mounting in connection with other elements in the electrical cabinet (see drawing) Incorrect Correct MC 422 CC 42x MC 422 Blocking CC 42x elements Elements with considerable heat generation 4 – 24 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 233: Mounting Attitude Of The Heidenhain Inverter

    4.6.2 Mounting Attitude of the HEIDENHAIN Inverter Leave space for air circulation! Temperatures of > 150 °C are possible with UE 21x and UW 21xB with integral braking resistor; Do not mount any temperature-sensi tive components! Leave space for servicing!

  • Page 234: Mounting Attitude Of The Pw 1X0(B) Braking Resistor

    (coolant) and makes unintentional personal contact impossible. Leave space for air circulation! Temperatures of > 150 °C are possible; Do not mount any temperature- sensitive parts! 4 – 26 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 235: Mounting Attitude Of The Pw 21X Braking Resistor

    4.6.4 Mounting Attitude of the PW 21x Braking Resistor Because a very large amount of heat might be generated, the PW 21x should be mounted outside the electrical cabinet, either in a vertical (connections at bottom) or a horizontal (connections at rear) position. The braking resistor must not be positioned so that the connections face upwards, since the heat produced rises.
  • Page 236 (coolant). At the same time, a cover must be mounted to make personal contact with the braking resistor impossible. Leave space for air circulation! Temperatures of > 150 °C are possible; Do not mount any temperature-sensitive 4 – 28 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 237 April 2007 4 – 29 Mounting Attitude...

  • Page 238: Connection Overviews

    (see connection overview above). It must comply at least with the connection specifications of the subsequent compact inverter. 4 – 30 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 239: Power Connection Of Non-Regenerative Inverter Systems

    4.7.2 Power Connection of Non-Regenerative Inverter Systems The toroidal cores included in the items supplied must be mounted when Standard connecting non-regenerative inverter systems of the UE series. The procedure for mounting the toroidal cores is described in Chapter see page 5 – 38. If you are using an UV 105 as an additional 5-V power supply, you must connect it through an isolating transformer via separate fuses.

  • Page 240: Adjustment To Different Types Of Networks

    “Connection to Different Types of Networks" on page4 – 6 and “Adjusting the Line Voltage by Means of a Transformer" on page4 – 8. The HEIDENHAIN inverter systems can be directly connected to TN networks, without need for an isolating transformer. Danger All other networks (e.g.
  • Page 241 The HEIDENHAIN inverter systems must be connected to all other networks only via an isolating transformer. The basic circuit diagram illustrates the connection to a TT network: The basic circuit diagram illustrates the connection to an IT network: April 2007 4 –...

  • Page 242: Arranging The Inverter Modules

    ZKF 120 For information on the use of an SM 1xx voltage protection module, see page Voltage protection 2 – 89. module 4 – 34 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 243 In this application, a ZKF 130 was placed next to the power supply module, Arrangement with because a high-performance synchronous spindle motor requiring a dc-link the ZKF 130 filter was used. In this application the total system power must not exceed the max.

  • Page 244: Arranging Additional Modules

    Details for connecting the adapter module and two power supply units can be found on page Page 6–79. 4 – 36 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 245: Power Supply And Bus Cable

    4.8 +5 V Power Supply and Bus Cable Warning The following constraints apply to supply lines and bus cables: Maximum length for unit bus cable (X79) is 1 m each, starting from X79 of the inverter. Maximum length for supply bus cable (X69) is 5 m. Maximum length for PWM cable (X111/X112) is 5 m.
  • Page 246 Warning HEIDENHAIN generally recommends connecting the litz wires for the 5-V supply to terminal X74. If you want to use the ribbon cable anyway, the following constraints apply: The ribbon cable may be subjected to a maximum load of 10 A.
  • Page 247 The length of the ribbon cable is: l = 0.5 m The length must be doubled because the cable is led to the inverter and then back. R = (rho x l) / A = (0.0179 (ohm x mm ) / m x 2 x 0.5m) / 1.4 mm = 0.013 ohms U = R x I = 0.013 ohms x 9.4 A = 0.122 V = 122 mV This results in a line drop >...
  • Page 248 4 – 40 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 249 5 Compact Inverters 5.1 Connection Overview ..............5 – 3 5.1.1 UE 110/UE 112 Compact Inverter ..........5 – 4 5.1.2 UE 210 Compact Inverter ............5 – 5 5.1.3 UE 212 Compact Inverter ............5 – 6 5.1.4 UE 230 Compact Inverter ............5 – 7 5.1.5 UE 240 Compact Inverter ............
  • Page 250 5.10.3 UE 2xxB ................. 5 – 74 5.10.4 UR 2xx(D) ................5 – 75 5.10.5 UV 106B ................5 – 76 5.10.6 UV 105 ................... 5 – 77 5.10.7 UV 102 ................... 5 – 78 5 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 251: Compact Inverters

    5 Compact Inverters 5.1 Connection Overview UE 242B with MC 422 and CC 422 LE 426 M with UE 2xxB compact inverter and UM 111 power module April 2007 5 – 3 Connection Overview...

  • Page 252: Ue 110/Ue 112 Compact Inverter

    (24 A at 3.3 kHz PWM frequency) X71 Safety relay for spindle X72 Safety relay for axes X344 24-V input for motor brake output X394 24-V brake outputs Equipment ground 5 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 253: Ue 210 Compact Inverter

    5.1.2 UE 210 Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! X31 Power supply for inverter X32 Output for power supply (L1, L2, +U , –U X33 Power supply for supply unit (L1, L2) X70 Main contactor X71 Safety relay for spindle X72 Safety relay for axes...

  • Page 254: Ue 212 Compact Inverter

    X83 Motor connection for axis 3 (7.5 A) X82 Motor connection for axis 2 (7.5 A) X84 Motor connection for axis 4 (14 A) X81 Motor connection for axis 1 (7.5 A) Equipment ground 5 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 255: Ue 230 Compact Inverter

    5.1.4 UE 230 Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! X31 Power supply for inverter X32 Output for power supply (L1, L2, +U , –U X33 Power supply for supply unit (L1, L2) X70 Main contactor X71 Safety relay for spindle X72 Safety relay for axes...

  • Page 256: Ue 240 Compact Inverter

    X83 Motor connection for axis 3 (7.5 A) X82 Motor connection for axis 2 (7.5 A) X89 Braking resistor X81 Motor connection for axis 1 (7.5 A) X80 Motor connection for spindle (31 A) Equipment ground 5 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 257: Ue 242 Compact Inverter

    5.1.6 UE 242 Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! X31 Power supply for inverter X32 Output for power supply (L1, L2, +U , –U X33 Power supply for supply unit (L1, L2) X70 Main contactor X71 Safety relay for spindle X72 Safety relay for axes...

  • Page 258: Ue 210B Compact Inverter

    Motor connection for axis 3 (7.5 A) Motor connection for spindle (20 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 1 (7.5 A) Equipment ground 5 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 259: Ue 211B Compact Inverter

    5.1.8 UE 211B Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X114 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 is used as axis SPINDLE: X110 is used as spindle Safety relay for spindle...

  • Page 260: Ue 212B Compact Inverter

    Motor connection for spindle (20 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 4 (15 A) Motor connection for axis 1 (7.5 A) Equipment ground 5 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 261: Ue 230B Compact Inverter

    5.1.10 UE 230B Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X112 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 is used as axis SPINDLE: X110 is used as spindle Safety relay for spindle...

  • Page 262: Ue 240B Compact Inverter

    Motor connection for axis 3 (7.5 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 1 (7.5 A) Motor connection for spindle (31 A) Equipment ground 5 – 14 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 263: Ue 242B Compact Inverter

    5.1.12 UE 242B Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X114 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 is used as axis SPINDLE: X110 is used as spindle Safety relay for spindle...

  • Page 264: Ur 230 Compact Inverter

    Motor holding brake (X110) Motor connection for spindle (35 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 1 (7.5 A) Equipment ground X393 Motor holding brake (X111, X112) 5 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 265: Ur 230D Compact Inverter

    5.1.14 UR 230D Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X112 PWM connection for axes/spindle 5-V power supply Power supply for control Unit bus Sliding switch: AXIS: X110 or X113 is used as axis...

  • Page 266: Ur 240 Compact Inverter

    Motor connection for spindle (35 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 1 (7.5 A) Equipment ground X393 Motor holding brake (X111 to X113) 5 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 267: Ur 240D Compact Inverter

    5.1.16 UR 240D Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X113 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110 or X113 is used as axis SPINDLE: X110 or X113 is used as spindle Safety relay for spindle...

  • Page 268: Ur 242 Compact Inverter

    Motor connection for axis 4 (25 A) Motor connection for axis 2 (7.5 A) Motor connection for axis 1 (7.5 A) Equipment ground X393 Motor holding brake (X111 to X113) 5 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 269: Ur 242D Compact Inverter

    5.1.18 UR 242D Compact Inverter Danger Do not engage or disengage any connecting elements while the unit is under power! Power supply for inverter Main contactor X110 to X114 PWM connection for axes/spindle Power supply for control Unit bus Sliding switch: AXIS: X110, X113 or X114 is used as axis SPINDLE: X110, X113 or X114 is used as spindle Safety relay for spindle...

  • Page 270: Meaning Of The Leds

    UE → LE, CC RDY (GREEN) Axis/Spindle enabled LE, CC → UE Safe stop 2; no drive enable from control (e.g. by the PLC, active via external signal or SH1) 5 – 22 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 271 UE 2xx Meaning Signal direction Signal UE → LE, CC AXIS FAULT Short circuit between a phase of the AXISFAULT motor output and U (axes only) UE → LE, CC AXIS/SPINDLE READY Inverter ready LE, CC → UE AXIS/SPINDLE RESET Axes/spindle disabled by LE UE →...
  • Page 272 DSP error, PLC error with Emergency SH1B Stop, LE hardware or software error LE, CC → UE X11x SH2 No drive enable (e.g. by the PLC, active via external signal or SH1) 5 – 24 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 273 UR 2xx Meaning Signal direction Signal UR → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UR → LE, CC >> > 52 A, ERR.IZ.GR DC LINK warning signal to control at 58 A UR →...
  • Page 274 DSP error, PLC error with Emergency SH1B Stop, LE hardware or software error LE, CC → UR X11x SH2 No drive enable (e.g. by the PLC, active via external signal or SH1) 5 – 26 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 275: Uv 106B Power Supply Unit

    5.1.20 UV 106 B Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! 400-V supply voltage Green LED Operational status indicator Equipment ground (YL/GN) April 2007 5 – 27 Connection Overview...

  • Page 276: Uv 105 Power Supply Unit

    5-V power supply for control Ribbon cable Transmission of status signal and power supply to the control X 69 Status signals from UV 1x0 or UE 2xxB 400-V power supply 5 – 28 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 277: Uv 102 Power Supply Unit

    5.1.22 UV 102 Power Supply Unit Only for LE 426 M when used with UE 2xx compact inverter. Danger Do not engage or disengage any connecting elements while the unit is under power! PWM, axis (connection on the LE: X51 to X53) PWM, axis/spindle (connection on the LE: X54 to X56, or X61) Power supply for the LE...

  • Page 278: Mounting And Connecting The Compact Inverter

    PCBs at the UV 102 end. The ribbon cables of the UV 102 are connected to the LE. Once these connections have been made, the front panel is replaced on the UV 102 housing. 5 – 30 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 279 The protective cover for the LE is supplied as an accessory with the LE, and that for the UV 102 as an accessory with the UV 102. LE 41x M “compact”: Mounting the HEIDENHAIN UE 2xx compact inverter UE 2xx LE 41x M “compact”...
  • Page 280 (X80 to X84), in the voltage supply lead (X31) and interference in the lead to the braking resistor (only with UE 21x). See “Mounting the Toroidal Cores” on page 5 – 38. 5 – 32 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 281: Ue 1Xx, Ue 2Xxb, Ur 2Xx(D) Compact Inverters

    5.2.2 UE 1xx, UE 2xxB, UR 2xx(D) Compact Inverters The UE 1xx, UE 2xxB and UR 2xx compact inverters can only be operated with Arranging the the LE 426 M/LE 430 M, the LE 41x M “modular” (with external PWM modules interfaces) or the MC 422/CC 42x.
  • Page 282 UV 105 is connected to X69 of the control. The 5-V power supply (X74) of the UV 105 is connected to the terminals on the control (X74) by using the litz wires included with the UV 105. 5 – 34 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 283 Mounting the HEIDENHAIN UE 1xx compact inverter Warning All electrical screw connections must be tightened after installation is complete (tightening torque 3.5 Nm). April 2007 5 – 35 Mounting and Connecting the Compact Inverter...
  • Page 284 (only with UE 21x). See “Mounting the Toroidal Cores” on page 5 – 38. No toroidal cores are necessary for the UR 2xx and UR 2xxD. 5 – 36 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 285 April 2007 5 – 37 Mounting and Connecting the Compact Inverter...

  • Page 286: Mounting The Toroidal Cores

    Shield for motor brake Strain relief small toroidal core. Wrap W, V, U of the spindle three times around the medium-sized toroidal core. Arrange the wires in parallel. To motor 5 – 38 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 287 From line power Wrap L1, L2, and L3 four times around the large toroidal core. Arrange the wires in parallel. UE 21x only: Wrap the leads to the braking resistor three times around the small toroidal core. Arrange the wires in parallel. To braking resistor Shield...
  • Page 288 Shield for motor brake Strain relief small toroidal core. Wrap W, V, U of the spindle three times around the medium-sized toroidal core. Arrange the wires in parallel. To motor 5 – 40 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 289 April 2007 5 – 41 Mounting and Connecting the Compact Inverter...

  • Page 290: Connecting The Ue 2Xx Compact Inverter

    5.3 Connecting the UE 2xx Compact Inverter Danger Danger of electrical shock! The compact inverters may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. 5.3.1 Power Supplies With a power supply of 400 V, the inverter voltage U is 565 V–.

  • Page 291: Motor Connections

    Connection: X33: Supply voltage for the inverter supply unit Connecting Assignment terminals Jumper to X32/pin 1 (with setup operation L1 from line power 290 V~ to 440 V~, 50 Hz to 60 Hz) Jumper to X32/pin 2 (with setup operation L2 from line power) Connection: X32: Output for...

  • Page 292: Main Contactor And Safety Relay

    Normally closed contact 1 Normally closed contact 2 a. Max. 125 V Warning A recovery diode is required in the proximity of inductive loads, e.g. relay or contactor coils. 5 – 44 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 293: Pw 21X Or Pw 1X0(B) Braking Resistor For Ue 2Xx Compact Inverter

    5.3.4 PW 21x or PW 1x0(B) Braking Resistor for UE 2xx Compact Inverter An external braking resistor must be connected to the UE 230 and UE 24x compact inverters, as these inverters are not equipped with internal braking resistors. An external braking resistor can also be connected to the UE 210 and UE 212 compact inverters instead of the internal braking resistor.
  • Page 294 Connecting terminal on PW 21x Assignment Connecting terminal X3 on the Assignment PW 110B Connection: X2: Fan for the PW 1x0(B) external braking resistor Connecting terminal X2 Assignment +24 V (PLC) – 5 – 46 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 295 April 2007 5 – 47 Connecting the UE 2xx Compact Inverter...

  • Page 296: Connecting The Ue 1Xx Compact Inverter

    5.4 Connecting the UE 1xx Compact Inverter Danger Danger of electrical shock! The compact inverters may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. 5.4.1 Power Supplies Note IEC 61800-5-1 requires a non-detachable connection to the line power supply.
  • Page 297 With a power supply of 400 V, the inverter voltage U is 565 V–, and with a X31: Power supply power supply of 480 V it is 678 V–. For power connection, see page 4 – 31. Connecting UE 110, UE 112 terminals Operation with 400V~ 400 V~ ±...

  • Page 298: Motor Connections

    Holding brake (X114) 0 V (X114) Maximum current I for controlling the holding brakes via X394: Maximum current for X394 Compact Inverters (X394) UE 110 1.5 A UE 112 1.5 A 5 – 50 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 299: Main Contactor And Safety Relay

    5.4.4 Main Contactor and Safety Relay For information on the wiring and function, see the Basic Circuit Diagram for X70: Main your control. contactor X71: Safety relay for spindle Connecting terminals Assignment X72: Safety relay X70 to X72 for axes +24 V output (max.

  • Page 300: Pwm Connection To The Control

    0 V (analog) Actl 2 –I Actl 2 0 V (analog) Do not assign Danger The interface complies with the requirements of IEC 61800-5-1 for “low voltage electrical separation.” 5 – 52 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 301: Nc Supply Voltage And Control Signals

    5.4.6 NC Supply Voltage and Control Signals Connection: X69: NC supply voltage and control signals 50-pin ribbon Assignment 50-pin ribbon Assignment connector connector 1a to 5b +5 V 6a to 7b +12 V RDY.PS +5 V (low-voltage separation) 0 V (low-voltage ERR.ILEAK separation) +15 V...

  • Page 302: Connecting The Ue 2Xxb And Ur 2Xx(D) Compact Inverters

    5.5 Connecting the UE 2xxB and UR 2xx(D) Compact Inverters Danger Danger of electrical shock! The compact inverters may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. 5.5.1 Power Supplies...
  • Page 303 The inverter voltage U is 650 V–. UR 2xx(D) X31: Power supply The UR 2xx regenerative compact inverters must be connected to the main power line via the KDR 120 commutating reactor and the line filter. This is necessary for keeping the main line free of disruptive higher harmonics. For power connection, see page 4 –...

  • Page 304: Motor Connections

    Holding brake (X114) 0 V (X114) Connection: X393: Motor holding brake Connecting terminals X393 Assignment Holding brake (X111) 0 V (X111) Holding brake (X112) 0 V (X112) Holding brake (X113) 5 – 56 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 305: Main Contactor And Safety Relay

    Maximum current I for controlling the holding brakes via X392: Maximum current for X392/X393 Compact Inverters (X392) (X393) UE 210B, UE 240B, UR 240 3.0 A 1.5 A UE 211B 2.0 A 2.0 A UE 212B, UE 242B, UR 242 2.0 A 1.5 A UE 230B, UR 230...

  • Page 306: Pwm Connection To The Control

    0 V (analog) Actl 2 –I Actl 2 0 V (analog) Do not assign Danger The interface complies with the requirements of IEC 61800-5-1 for “low voltage electrical separation.” 5 – 58 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 307: Nc Supply Voltage And Control Signals

    5.5.6 NC Supply Voltage and Control Signals Connection: X69: NC supply voltage and control signals 50-pin ribbon Assignment 50-pin ribbon Assignment connector connector 1a to 5b +5 V 6a to 7b +12 V RDY.PS +5 V (low-voltage separation) 0 V (low-voltage ERR.ILEAK separation) +15 V...

  • Page 308: Unit Bus

    18a and 18b +15 V 19a to 20b +5 V Danger The interface complies with the requirements of IEC 61800-5-1 for low voltage electrical separation (except for 1a to 6b). 5 – 60 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 309: Pw 1X0(B) And Pw 21X Braking Resistors For Ue 2Xxb Compact Inverter

    5.5.8 PW 1x0(B) and PW 21x Braking Resistors for UE 2xxB Compact Inverter An external braking resistor must be connected to the UE 230B and UE 24xB compact inverters, as these inverters are not equipped with internal braking resistors. An external braking resistor can also be connected to the UE 21xB compact inverters instead of the internal braking resistor.
  • Page 310 Connecting terminal on PW 21x Assignment Connecting terminal X3 on the Assignment PW 110B Connection: X2: Fan for the PW 1x0(B) external braking resistor Connecting terminal X2 Assignment +24 V (PLC) – 5 – 62 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 311 April 2007 5 – 63 Connecting the UE 2xxB and UR 2xx(D) Compact Inverters...

  • Page 312: Connecting The Uv 106B Power Supply Unit

    0.7 Nm (6.5 - 7 lbs/in) Grounding terminal: ≥ 10 mm (AWG 6) Strain relief: Ensure that the connecting cables are not subject to excessive strain Power connection 5 – 64 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 313: Connecting The Uv 105 Power Supply Unit

    X69 of the controller unit must be connected by ribbon cable with X69 of the UV 105. Since non-HEIDENHAIN inverters do not send any status signals, an adapter connector (Id. Nr. 349 211-01) must be connected to X69 on the UV 105.
  • Page 314 Note If you are using non-HEIDENHAIN inverter systems or regenerative HEIDENHAIN inverter systems, you must connect the supply voltage to the terminals U and V via an isolating transformer (300 VA, basic insulation as per IEC 61800-5-1 or protective insulation as per VDE 0550).
  • Page 315 DC-link voltage – DC-link voltage + The UV 105 is powered with dc-link voltage U through the conductor bars (for HEIDENHAIN inverter systems). a cable which is connected instead of the conductor bar (for non-HEIDENHAIN inverter systems). April 2007 5 – 67...

  • Page 316: Connecting The Uv 102 Power Supply Unit

    The voltage at the terminals U1 and U2 must be supplied via an isolating transformer (250 VA, functional insulation or basic insulation in accordance with IEC 61800-5-1, or protective insulation as per VDE 0550). 5 – 68 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 317 720 V. Danger Danger of electrical shock! The UP 110 braking resistor module may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power.
  • Page 318 Danger The interface complies with the requirements of IEC 61800-5-1 for low voltage electrical separation (except for 1a to 6b). 5 – 70 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 319: Connecting The Up 110 Braking Resistor Module

    April 2007 5 – 71 Connecting the UP 110 Braking Resistor Module...

  • Page 320: Dimensions

    5.10 Dimensions Note All dimensions are in millimeters [mm]. 5.10.1 UE 1xx 5 – 72 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 321: Ue 2Xx

    5.10.2 UE 2xx April 2007 5 – 73 Dimensions...

  • Page 322: Ue 2Xxb

    5.10.3 UE 2xxB 5 – 74 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 323: Ur 2Xx(D)

    5.10.4 UR 2xx(D) April 2007 5 – 75 Dimensions...

  • Page 324: Uv 106B

    5.10.5 UV 106B 5 – 76 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 325 5.10.6 UV 105 April 2007 5 – 77 Dimensions...
  • Page 326 5.10.7 UV 102 5 – 78 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 327 6 Modular Inverters 6.1 Connection Overview ............... 6 – 3 6.1.1 UV 120 Power Supply Unit ............6 – 4 6.1.2 UVR 120D Power Supply Unit ........... 6 – 5 6.1.3 UV 130 Power Supply Unit ............6 – 6 6.1.4 UV 130D Power Supply Unit .............
  • Page 328 6.11.8 UM 111B, UM 112(D), UM 121B(D), UM 122(D) ....6 – 92 6.11.9 UM 113(D), UM 114(D) ............6 – 93 6.11.10 UM 115(D) ................6 – 94 6.11.11 UM 116DW ................. 6 – 95 6 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 329: Modular Inverters

    6 Modular Inverters 6.1 Connection Overview LE 430 M with modular inverter MC 422/CC 422 with modular inverter modules April 2007 6 – 3 Connection Overview...

  • Page 330: Uv 120 Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Equipment ground 6 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 331: Uvr 120D Power Supply Unit

    6.1.2 UVR 120D Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! Main contactor 5-V power supply Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %)

  • Page 332: Uv 130 Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Braking resistor 24-V output Equipment ground 6 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 333: Uv 130D Power Supply Unit

    6.1.4 UV 130D Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! Main contactor 5-V power supply Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %)

  • Page 334: Uvr 130D Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Equipment ground 6 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 335: Uv 140 Power Supply Unit

    6.1.6 UV 140 Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! X70 Main contactor Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Equipment ground...

  • Page 336: Uvr 140D Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10%) Equipment ground 6 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 337: Uv 150 Power Supply Unit

    6.1.8 UV 150 Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! X70 Main contactor Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Equipment ground...

  • Page 338: Uvr 150 Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10%) Equipment ground 6 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 339: Uvr 150D Power Supply Unit

    6.1.10 UVR 150D Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! X70 Main contactor +5-V and 0-V supply Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes)

  • Page 340: Uvr 160Dw Power Supply Unit

    Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes) Supply voltage for inverter (3 x 400 V ±10 %) Equipment ground 6 – 14 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 341: Uvr 160D Power Supply Unit

    6.1.12 UVR 160D Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! X70 Main contactor +5-V and 0-V supply Power supply for the control (in double for lengths over 0.5 m) Unit bus Safety relay for spindle (pulse disable for the spindle) Safety relay for the axes (pulse disable for all axes)

  • Page 342: Meaning Of The Leds Of The Power Supply Units

    ERR.UZ.GR DC LINK modules are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 343 UVR 120D Meaning Signal direction Signal UV → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UV → LE, CC >> Warning signal to control at I > 52.5 A ERR.IZ.GR DC LINK UV →...
  • Page 344 (> approx. 760 V); power modules ERR.UZ.GR DC LINK are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 345 UV 130D Meaning Signal direction Signal UV → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UV → LE, CC >> Warning signal to control at I > 85.2 A ERR.IZ.GR DC LINK UV →...
  • Page 346 ERR.UZ.GR DC LINK modules are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 20 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 347 UV 140 Meaning Signal direction Signal UV → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UV → LE, CC >> Warning signal to control at I > 103 A ERR.IZ.GR DC LINK UV →...
  • Page 348 ERR.UZ.GR DC LINK modules are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 22 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 349 UV 150 Meaning Signal direction Signal UV → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UV → LE, CC >> Warning signal to control at I > 119.0 A ERR.IZ.GR DC LINK UV →...
  • Page 350 ERR.UZ.GR DC LINK modules are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 24 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 351 UVR 150D Meaning Signal direction Signal UV → LE, CC AC FAIL Phase missing PF.PS.AC AXES Safety relay for axes on – – UV → LE, CC >> Warning signal to control at I > 126 A ERR.IZ.GR DC LINK UV →...
  • Page 352 ERR.UZ.GR DC LINK modules are switched off Main contactor on – – DC LINK ON a. A further increase of around 10% results in the drives being switched off. 6 – 26 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 353: Um 111 Power Module

    6.1.14 UM 111 Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X111 PWM, axis Unit bus X344 24-V supply for motor holding brake (available as of version 325000-02) X392 Motor holding brake (available as of version 325000-02) Equipment ground Motor connection for axis...

  • Page 354: Um 111D Power Module

    Do not engage or disengage any connecting elements while the unit is under power! X111 PWM, axis Unit bus X344 24-V supply for motor holding brake X392 Motor holding brake Equipment ground Motor connection for axis 6 – 28 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 355: Um 111B Power Module

    6.1.16 UM 111B Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis / spindle X112 PWM, axis/spindle (The upper or lower X112 may be used; Internally both of these inputs are switched in parallel.) Unit bus Sliding switch: AXIS: Axis module...

  • Page 356: Um 111Bd Power Module

    SPINDLE: Spindle module Enabling through X71 of the power supply unit X344 24-V supply for motor holding brake X392 Motor holding brake Equipment ground Motor connection for axis / spindle 6 – 30 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 357: Um 112 Power Module

    6.1.18 UM 112 Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis / spindle X112 PWM, axis/spindle (The upper or lower X112 may be used; Internally both of these inputs are switched in parallel.) Unit bus Sliding switch: AXIS: Axis module...

  • Page 358: Um 112D Power Module

    SPINDLE: Spindle module Enabling through X71 of the power supply unit X344 24-V supply for motor holding brake X392 Motor holding brake Motor connection for axis / spindle Equipment ground 6 – 32 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 359: Um 113 Power Module

    6.1.20 UM 113 Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis/spindle X112 PWM, axis/spindle (The upper or lower X112 may be used; Internally both of these inputs are switched in parallel.) Unit bus Sliding switch: AXIS: Axis module...

  • Page 360: Um 113D Power Module

    SPINDLE: Spindle module Enabling through X71 of the power supply unit X344 24-V supply for motor holding brake X392 Motor holding brake Motor connection for axis / spindle Equipment ground 6 – 34 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 361: Um 114 Power Module

    6.1.22 UM 114 Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis/spindle X112 PWM, axis/spindle (The upper or lower X112 may be used; Internally both of these inputs are switched in parallel.) Unit bus Sliding switch: AXIS: Axis module...

  • Page 362: Um 114D Power Module

    Enabling through X72 of the power supply unit SPINDLE: Spindle module Enabling through X71 of the power supply unit X344 24-V supply for motor holding brake Motor connection for axis / spindle Equipment ground 6 – 36 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 363: Um 115 Power Modules

    6.1.24 UM 115 Power Modules Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis / spindle Unit bus Sliding switch: AXIS: Axis module Enabling through X72 of the power supply unit SPINDLE: Spindle module Enabling through X71 of the power supply unit X344...

  • Page 364: Um 115D Power Modules

    SPINDLE: Spindle module Enabling through X71 of the power supply unit X344 24-V supply for motor holding brake X392 Motor holding brake Motor connection for axis / spindle Equipment ground 6 – 38 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 365: Um 116Dw Power Modules

    6.1.26 UM 116DW Power Modules Danger Do not engage or disengage any connecting elements while the unit is under power! X112 PWM, axis / spindle Unit bus Sliding switch: AXIS: Axis module Enabling through X72 of the power supply unit SPINDLE: Spindle module Enabling through X71 of the power supply unit X344...

  • Page 366: Um 121 Power Module

    24-V supply for motor holding brake (available as of version 325003-02) X392 Motor holding brake (available as of version 325003-02) Motor connection for axis 2 (X112) Equipment ground Motor connection for axis 1 (X111) 6 – 40 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 367: Um 121D Power Module

    6.1.28 UM 121D Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X111 PWM, axis 1 X112 PWM, axis 2 Unit bus X344 24-V supply for motor holding brake X392 Motor holding brake Motor connection for axis 2 (X112);...

  • Page 368: Um 121B Power Module

    (available as of version 336948-03) X392 Motor holding brake (available as of version 336948-03) Motor connection for axis 2 / spindle (X112) Motor connection for axis 1 (X111); Equipment ground 6 – 42 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 369: Um 121Bd Power Module

    6.1.30 UM 121BD Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X111 PWM, axis 1 X112 PWM, axis 2 / spindle Unit bus Sliding switch: AXIS: X112 = axis Enabling through X72 of the power supply unit SPINDLE: X112 = spindle Enabling through X71 of the power supply unit X344...

  • Page 370: Um 122 Power Module

    (available as of version 325004-02) X392 Motor holding brake (available as of version 325004-02) Motor connection for axis 2 / spindle (X112) Motor connection for axis 1 (X111) Equipment ground 6 – 44 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 371: Um 122D Power Module

    6.1.32 UM 122D Power Module Danger Do not engage or disengage any connecting elements while the unit is under power! X111 PWM, axis 1 X112 PWM, axis 2 / spindle Unit bus Sliding switch: UM 122: AXIS: X112 = axis Enabling through X72 of the power supply unit SPINDLE: X112 = spindle Enabling through X71 of the power supply unit...

  • Page 372: Meaning Of The Leds On The Um 1Xx

    LE, CC → UM SH 2 No drive enable (e.g. by the PLC, active via external signal or SH1) UM → LE, CC TEMP >> Warning signal for IGBT temperature too high 6 – 46 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 373: Uv 105 Power Supply Unit

    6.1.34 UV 105 Power Supply Unit Danger Do not engage or disengage any connecting elements while the unit is under power! Conductor bar Power supply via dc-link voltage Uz 5-V power supply for control Ribbon cable Transmission of status signal and power supply for the control X 69 Status signals from UV 1x0 or UE 2xxB...

  • Page 374: Mounting And Connection Of The Modular Inverter System

    ZKF 1xx dc-link filter, which is mounted to the left of the direct drives' power modules. The dc-link current is then led through this filter. 6 – 48 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 375 The ribbon cables must be covered to protect them against interference. (See Covering the Chapter 2 - 60.) modules If several encoders with a high current consumption (e.g. encoders with EnDat Additional power interface) or the dual-processor MC 422B are connected in conjunction with a supply compact inverter or a power supply unit, however, an additional power supply source might become necessary.
  • Page 376 Mounting the modular HEIDENHAIN inverter system Conductor bar Unit bus Covers Power supply Warning All electrical screw connections must be tightened after installation is complete (tightening torque 3.5 Nm). 6 – 50 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 377 The shield of the lines for the holding brake is to be kept as close as possible Connecting the (< 30 cm) to ground. The best solution is to fasten the shield with a metal motors clamp directly onto the sheet-metal housing of the electrical cabinet. PE power Shield for cable...

  • Page 378: Double-Row Configuration

    250 mm. See also the information on Page 4–37 and the following pages. For more information on double-row configuration, see Page 2–99. 6 – 52 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 379: Connecting The Uv 130(D) Power Supply Unit

    6.4 Connecting the UV 130(D) Power Supply Unit Danger Danger of electrical shock! The power supply unit may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. 6.4.1 Power Supply With a power supply of 400 V, the inverter voltage U is 565 V–.

  • Page 380: Main Contactor And Safety Relay

    Normally closed contact (OE1A or OE1S) Normally closed contact (OE2A or OE2S) a. Max. 125 V Warning A recovery diode is required in the proximity of inductive loads, e.g. relay or contactor coils. 6 – 54 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 381: X90: 24-V Output (Only Uv 130)

    6.4.3 X90: 24-V Output (Only UV 130) Connection: Connecting Assignment terminal X90 +24 V (max. 250 mA) – 6.4.4 NC Supply Voltage and Control Signals For lengths of 600 mm and longer, the 50-line ribbon cable for the NC power X69: NC supply supply and control signals is led doubled to the control in order to increase the voltage and control...

  • Page 382: 5-V Power Supply (Only Uv130D)

    18a and 18b +15 V 19a to 20b +5 V Danger The interface complies with the requirements of IEC 61800-5-1 for low voltage electrical separation (except for 1a to 6b). 6 – 56 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 383 6.4.7 Connecting the Braking Resistor to the UV 130(D) Power Supply Unit One PW 21x, one PW 1x0(B) or two PW 110B braking resistors in parallel must be connected with the UV 130(D) power supply unit. The braking resistor is switched on when the inverter voltage U exceeds 700 V and is switched off again as soon as it falls below 670 V.
  • Page 384 Connecting terminal on PW 21x Assignment Connecting terminal X3 on the Assignment PW 110B Connection: X2: Fan for the PW 1x0(B) external braking resistor Connecting terminal X2 Assignment +24 V (PLC) – 6 – 58 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 385: Power Supply Unit

    6.5 Connecting the UV(R) 1x0(D) Power Supply Units Danger Danger of electrical shock! The power supply units may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. 6.5.1 Power Supply...
  • Page 386 This is necessary for keeping the main line free of disruptive higher harmonics. For power connection Page 4–30. Power supply 400 V~ ± 10% 50 Hz to 60 Hz 6 – 60 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 387 Power supply UV 120, UVR 120D: Cable / single conductor (PVC): 10 mm (AWG 8) Single conductor H07 V2-K: 6 mm (AWG 10) Line fuse: 35 A (gR) Siemens Sitor type Grounding terminal: ≥ 10 mm (AWG 6) Tightening torque for connecting terminals: 2.0 –...

  • Page 388: Main Contactor And Safety Relay

    Normally closed contact (OE1A or OE1S) Normally closed contact (OE2A or OE2S) a. Max. 125 V Warning A recovery diode is required in the proximity of inductive loads, e.g. relay or contactor coils. 6 – 62 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 389: Nc Supply Voltage And Control Signals

    6.5.3 NC Supply Voltage and Control Signals For lengths of 600 mm and longer, the 50-line ribbon cable for the NC power X69: NC supply supply and control signals is led doubled to the control in order to increase the voltage and control wire cross section.

  • Page 390: Unit Bus

    18a and 18b +15 V 19a to 20b +5 V Danger The interface complies with the requirements of IEC 61800-5-1 for low voltage electrical separation (except for 1a to 6b). 6 – 64 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 391 April 2007 6 – 65 Connecting the UV(R) 1x0(D) Power Supply Units...

  • Page 392: Connecting The Up 110 Braking Resistor Module

    740 V and is switched off again as soon as it falls below 720 V. Danger Danger of electrical shock! The UP 110 braking resistor module may be opened only by HEIDENHAIN service engineers. Do not engage or disengage any terminals while they are under power. Connection:...
  • Page 393 April 2007 6 – 67 Connecting the UP 110 Braking Resistor Module...
  • Page 394 6.7 Connecting the UM 1xx(B)(D) Power Modules Danger Danger of electrical shock! The UM 1xx power modules may be opened only by HEIDENHAIN service personnel. Do not engage or disengage any terminals while they are under power. 6.7.1 PWM Connection to the Control...

  • Page 395: Connecting The Um 1Xx(B)(D) Power Modules

    6.7.2 Unit Bus Connection: X79: Unit bus 40-pin ribbon Assignment connector 1a to 3b +24 V These voltages must +24 V not be linked with other voltages +15 V (only basic insulation)! +24 V +15 V +15 V 7a to 8b Do not assign Reserved (SDA) Do not assign...
  • Page 396 0 V (X112) Holding brake (X111) 0 V (X111) Maximum current I for controlling the holding brakes via X392: Power module UM 11x(B)(D) 3.0 A UM 12x(B)(D) 2.0 A 6 – 70 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 397 April 2007 6 – 71 Connecting the UM 1xx(B)(D) Power Modules...

  • Page 398: Connecting The Uv 105 Power Supply Unit

    X69 of the controller unit must be connected by ribbon cable with X69 of the UV 105. Since non-HEIDENHAIN inverters do not send any status signals, an adapter connector (Id. Nr. 349 211-01) must be connected to X69 on the UV 105.
  • Page 399 50-pin ribbon Assignment 50-pin ribbon Assignment connector connector PF.PS.ZK Reserved (SDA) ERR.UZ.GR Reserved (SLC) ERR.IZ.GR RES.LE ERR.TMP (UV, ZKF, UP) Connection: X74: 5-V power supply Wire color of 5-V connection 5-V terminal on CC 42x Black +5 V April 2007 6 –...
  • Page 400 Note If you are using non-HEIDENHAIN inverter systems or regenerative HEIDENHAIN inverter systems, you must connect the supply voltage to the terminals U and V via an isolating transformer (300 VA, basic insulation as per IEC 61800-5-1 or protective insulation as per VDE 0550).
  • Page 401 DC-link voltage – DC-link voltage + The UV 105 is powered with dc-link voltage U through the conductor bars (for HEIDENHAIN inverter systems). a cable which is connected instead of the conductor bar (for non-HEIDENHAIN inverter systems). April 2007 6 – 75...
  • Page 402 6 – 76 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 403: Connecting The Zkf 1Xx

    6.9 Connecting the ZKF 1xx Direct drives (linear motors, torque motors) used with regenerative inverter systems can result in voltage peaks, which might destroy the drive. If you are using direct drives in conjunction with the regenerative UVR 1xx(D) and UR 2xx(D) inverters, you must use the ZKF dc-link filter.
  • Page 404 DC-link voltage +, to direct drives The dc-link is mounted by using the conductor bars (for HEIDENHAIN inverter systems). Warning A dc-link filter is not permitted for non-HEIDENHAIN inverters! 6 – 78 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 405: Connecting The Adapter Module

    6.10 Connecting the Adapter Module In modular regenerative inverter systems an additional power supply unit may General become necessary if you are using inverters or motors with a high power information demand. The adapter module makes it possible to connect this power supply unit to the present inverter system.
  • Page 406 5-V power supply X74: The 5-V power supply must be routed from the power supply unit that has been connected to X69a to the control. 6 – 80 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 407 For lengths of 600 mm and longer, the 50-line ribbon cable for the NC power X69a: From the first supply and control signals is led doubled to the control in order to increase the power supply unit wire cross section. (diagnosable) 50-pin ribbon Assignment...
  • Page 408 Not connected PF.PS_U2 Not connected ERR.UZ.GR_U2 Not connected ERR.IZ.GR_U2 RES.LE ERR.TEMP_U2 (UV, ZKF, UP) Danger The interface complies with the requirements of IEC 61800-5-1 for “low voltage electrical separation.” 6 – 82 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 409 For lengths of 600 mm and longer, the 50-line ribbon cable for the NC power X69: Ribbon cable supply and control signals is led doubled to the control in order to increase the to the control wire cross section. 50-pin ribbon Assignment 50-pin ribbon Assignment...
  • Page 410 6 – 84 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 411: Dimensions

    6.11 Dimensions Note All dimensions are in millimeters [mm]. 6.11.1 UV 130(D) April 2007 6 – 85 Dimensions...

  • Page 412: Uv 120, Uvr 120D, Uvr 130D

    6.11.2 UV 120, UVR 120D, UVR 130D 6 – 86 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 413: Uv 140, Uvr 140D, Uv 150, Uvr 150(D)

    6.11.3 UV 140, UVR 140D, UV 150, UVR 150(D) April 2007 6 – 87 Dimensions...

  • Page 414: Uvr 160Dw

    6.11.4 UVR 160 DW 6 – 88 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 415: Uvr 160D

    6.11.5 UVR 160D April 2007 6 – 89 Dimensions...
  • Page 416 6.11.6 UV 105 6 – 90 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 417: Um 111, Um 111D, Um 111Bd, Um 121, Um 121D

    6.11.7 UM 111, UM 111 D, UM 111BD, UM 121, UM 121D April 2007 6 – 91 Dimensions...

  • Page 418: Um 111B, Um 112(D), Um 121B(D), Um 122(D)

    6.11.8 UM 111B, UM 112 (D), UM 121B(D), UM 122(D) 6 – 92 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 419: Um 113(D), Um 114(D)

    6.11.9 UM 113(D), UM 114(D) April 2007 6 – 93 Dimensions...

  • Page 420: Um 115(D)

    6.11.10 UM 115(D) 6 – 94 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 421: Um 116Dw

    6.11.11 UM 116DW April 2007 6 – 95 Dimensions...
  • Page 422 6 – 96 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 423 7.10.1 Specifications – Asynchronous Motors, QAN Series ..7 – 146 7.10.2 Dimensions – Asynchronous Motors, QAN Series ..... 7 – 173 7.11 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series ..7 – 190 7.11.1 Dimensions –Motors with Hollow Shaft, QAN 2xxUH Series ..............
  • Page 424 7.14.1 Axial and Radial Forces – Hollow Shaft Motors, 1PM6105 and 1PM6133 Series ........... 7 – 263 7.14.2 Dimensions – Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series .......... 7 – 264 7 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 425: Motors For Axis And Spindle Drives

    7 Motors for Axis and Spindle Drives 7.1 General Information 7.1.1 Safety and Commissioning Regulations Please note the following regulations for safety and commissioning. Damage caused by careless treatment or use of goods will not be covered in the warranty. Danger During operation several of the motor parts may be either live or moving.
  • Page 426 You will find further information on the safe and trouble-free functioning of your motor in the operating instructions that accompany each unit. 7 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 427: Data On The Name Plate

    7.1.2 Data on the Name Plate QSY synchronous motors Bar code, serial number Motor designation, ID number Design, Technical motor degree of protection, data thermal class Additional Electrical brake data identification data, weight QAN asynchronous motors Bar code, serial number Motor designation, ID number Design, degree of...
  • Page 428 7 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 429: Overview Of Asynchronous And Synchronous Motors

    7.2 Overview of Asynchronous and Synchronous Motors April 2007 7 – 7 Overview of Asynchronous and Synchronous Motors...

  • Page 430: Asynchronous Motors, Qan Series

    QAN 4S – (page 7 – 168) The specification for the QAN power cables can be found in the table in the section “Power cables for HEIDENHAIN asynchronous motors” on page 14. 7 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 431 7.2.2 Synchronous Motors, QSY Series Designation Stall Rated Type of torque speed power with brake without (100 K) (rpm) cable brake 3.0 Nm 3000 331 140-04 331 140-03 QSY 041B – (page 7 – 46) 9.0 Nm 3000 331 141-04 331 141-03 QSY 071B –...
  • Page 432 388 244-84 388 244-83 62.5 Nm 3000 QSY 190K EcoDyn – (page 7 – 102) with ERN 1387 392 025-14 392 025-13 with ECN 1313 392 025-84 392 025-83 7 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 433 344 736-13 QSY 112D – (page 7 – 114) The specification for the QSY power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. April 2007 7 – 11 Overview of Asynchronous and Synchronous Motors...

  • Page 434: Motors With Hollow Shaft, Qan Xxxuh Series

    QAN 260UH - (page 7 – 191) The specification for the QAN power cables can be found in the table in the section “Power cables for HEIDENHAIN asynchronous motors” on page 14. 7 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 435: Cables And Connectors

    Make sure the motor is properly grounded! Make sure the toroidal cores are mounted correctly (when using the HEIDENHAIN UE 1xx, UE 2xx and UE 2xx B compact inverters)! Note For cable lengths longer than 15 m between motor and inverter, it may be necessary to take additional noise suppression measures.
  • Page 436 The following cables are available from HEIDENHAIN for connecting the Power cables for asynchronous motors: HEIDENHAIN asynchronous motors Note All cables have a UL certification and are suited for use at ambient temperatures of up to 40 °C. The conductor material consists of copper (Cu).
  • Page 437 The following cables are available from HEIDENHAIN for connecting the Power cables for synchronous motors: HEIDENHAIN synchronous motors Note All cables have a UL certification and are suited for use at ambient temperatures of up to 40 °C. The conductor material consists of copper (Cu).
  • Page 438 Extension 370 226-01 8 mm 336 847-xx 2 x 0.14 mm + 4 x 0.5 mm + 4 x 0.14 mm a. For frequent flexing. b. PUR = polyurethane 7 – 16 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 439 Encoder cables for synchronous motors Cable Extension Voltage Type of cable Diameter Max. complete controller 5 V bending with radius connectors With ERN 1387 ≥ 100 mm Up to 30 m 289 440-xx 336 847-xx – 8 mm 2 x 0.14 mm + 4 x 0.5 mm + 4 x 0.14 mm ≥...
  • Page 440 Cable Type of cable Diameter Max. bending radius ≥ 50 mm 348 949-01 10.1 mm (in meters) 4 x 0.75 mm a. For frequent flexing. b. PUR = polyurethane 7 – 18 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 441 April 2007 7 – 19 Overview of Asynchronous and Synchronous Motors...

  • Page 442: Different Dc-Link Voltages

    7.3 Different DC-Link Voltages The dc-link voltages supplied by HEIDENHAIN inverter systems vary depending on the type of inverter system. Non-regenerative compact inverters: 565 V Regenerative compact inverters: 650 V Nonregenerative modular inverters: 565 V Regenerative modular inverters: 650 V...
  • Page 443 The characteristic curves of the HEIDENHAIN EcoDyn synchronous motors QSY EcoDyn were determined at a dc-link voltage of 650 V. synchronous motors If the EcoDyn synchronous motor is operated at a dc-link voltage of 565 V, a parallel shift of the downward sloping portion of the maximum-torque characteristic curve by approx.
  • Page 444 The characteristic curves for the HEIDENHAIN asynchronous motors were QAN asynchronous determined at a dc-link voltage of 565 V or 650 V. If a motor is operated at a motors different dc-link voltage, the characteristic curve must be adjusted. If the power characteristic lies above the breakdown-torque speed, it must be multiplied by a factor k.
  • Page 445 April 2007 7 – 23 Different DC-Link Voltages...
  • Page 446 The power connection of the HEIDENHAIN synchronous motors QSY 96, Series QSY 96, QSY 10, QSY 20, QSY 116 and QSY 155 is made via a 6-pin flange socket.

  • Page 447: Power Connection Of The Heidenhain Motors

    The power connection of the HEIDENHAIN synchronous motors QSY 093 B QSY 093B and and QSY 112 is made via an 11-pin flange socket. QSY 112 motors Flange socket Assignment Connector Power cable Inverter (male) (female) Terminal 11-pin 11-pin 3-pin...

  • Page 448: Asynchronous Motors

    7.4.2 Asynchronous Motors The power connection of the HEIDENHAIN asynchronous motors QAN 30 and QAN 30 and QAN QAN 4S is made via a terminal box. The connections for the fan are also to be 4S series found in the terminal box. See “Connecting the Fan” on page 7–35.
  • Page 449 The power connection of the HEIDENHAIN asynchronous motors QAN 200 QAN 200, QAN 260 and QAN 260 is made via a terminal box. The connections for the fan are also series to be found in the terminal box. See “Connecting the Fan” on page 7–35.
  • Page 450 The power connection of the HEIDENHAIN asynchronous motors QAN 320 is QAN 320 series made via a terminal box. The connections for the fan are also to be found in the terminal box. See “Connecting the Fan” on page 7–35.
  • Page 451 Warning Do not use any connections other than U, V, W, U1/L1, V1/L2 and W1/L3. They only serve the purpose of leading the temperature sensor lines through the motor. April 2007 7 – 29 Power Connection of the HEIDENHAIN Motors...
  • Page 452 The power connection of the HEIDENHAIN asynchronous motors QAN 104, QAN 104, QAN 134 QAN 134 and QAN 164B is made via an 11-pin flange socket. and QAN 164B series Flange socket Assignment Connector Power cable Inverters (male) (female) Terminal...
  • Page 453 7.5 Connecting the Speed Encoders All HEIDENHAIN motors are equipped with HEIDENHAIN speed encoders. The speed encoder signals and the signals from the temperature sensors are transmitted via a 17-pin flange socket. Pin layout: speed encoder Motor Assignment Cable for speed encoder (ID 289 440-xx)
  • Page 454 External shield Housing Free 5, 9, 11, 17, 18, 19, 20, 21, 22, 24 Danger The interface complies with the requirements of IEC 61800-5-1 for “low voltage electrical separation.” 7 – 32 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 455: Connecting The Holding Brake

    7.6 Connecting the Holding Brake The HEIDENHAIN synchronous motors can be supplied with a holding brake (optional). The brake is a permanent-magnet single-disk brake, operated by direct current. It serves to hold the motor shaft at standstill. The electrical connection of the brake is made via the power connection. See “Power Connection of the HEIDENHAIN Motors”...
  • Page 456 To avoid the voltage peak that occurs when controlling the holding brakes by relay, use a protective circuit with an R varistor (recommended model: Q69- X3022). The following circuitry is suggested for the protective circuit of the brake: 7 – 34 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 457: Connecting The Fan

    Black 2 W1 / L3 Black 3 GN/YL With the HEIDENHAIN asynchronous motors of the series QAN 104 and the QAN 104 and HEIDENHAIN synchronous motor QSY 112D, the fan is connected via a QSY 112D series connector according to EN 175301-803 type A on the upper side of the motor.
  • Page 458 With the HEIDENHAIN asynchronous motors of the QAN 134 series and with QAN 134 series und QAN 164B, the fan is connected via a STAK3 Hirschmann connector on the B QAN 164B side of the motor. The connector is supplied with the motor.

  • Page 459: Mechanical Data

    7.8 Mechanical Data 7.8.1 Mounting Flange and Design All HEIDENHAIN motors except the QSY 041B, QSY 071B and the QAN 104 series are equipped with a mounting flange according to DIN 42948 and IEC 72. By mounting the motor via an attachment flange part of the power loss is dissipated via this flange.
  • Page 460 ISO 4017 – M16 x 40 ISO 4017 – M10 x 35 QAN 320 series ISO 4017 – M18 x 60 ISO 4017 – M14 x 40 QAN 134 series QAN 164B 7 – 38 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 461: Shaft End

    7.8.3 Shaft End HEIDENHAIN motors have cylindrical shaft ends according to ISO-R775 and IEC 72. Exceptions: QSY 041B and QSY 071B (see dimension drawings). The shaft of the motor has vibration severity grade S according to IEC60034. Vibration severity The motors QAN 200, QAN 260, QAN 320 comply with grade SR. These grade motors can be high-precision balanced externally.
  • Page 462 HEIDENHAIN synchronous motors are supplied without feather key as Feather key standard, and HEIDENHAIN asynchronous motors with feather key. The motors with feather key are full-key balanced. Motors can be supplied with or without feather key upon request. Motor Feather key...

  • Page 463: Rotatable Flange Sockets

    7.8.4 Rotatable Flange Sockets The flange sockets in some HEIDENHAIN motors are rotatable within certain limits. QAN 4S Asynchronous motors QAN 30 series QAN 200 series QAN 260 series QAN 320 series April 2007 7 – 41 Mechanical Data...
  • Page 464 QSY 96 series Synchronous QSY 116 series motors (starting mid-2002) QSY 96 series QSY 116 series (until mid-2002) 7 – 42 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 465 QSY 130 series QSY 155 series QSY 190 series (starting mid-2002) QSY 130C EcoDyn QSY 130E EcoDyn QSY 155B EcoDyn QSY 155C EcoDyn QSY 155D EcoDyn QSY 155F EcoDyn QSY 155B QSY 155C QSY 155D QSY 155F QSY 190C EcoDyn QSY 190D EcoDyn QSY 190F EcoDyn QSY 190K EcoDyn...
  • Page 466 QSY 10 series QSY 20 series 7 – 44 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 467: Heidenhain Synchronous Motors, Qsy Series

    7.9 HEIDENHAIN Synchronous Motors, QSY Series The HEIDENHAIN synchronous motors have the following features: Sine commutation Incremental HEIDENHAIN ERN 1387 rotary encoder ECN 1313 absolute singleturn rotary encoder or EQN 1325 absolute multiturn rotary encoder for speed measurement for the QSY 96, QSY 116,...

  • Page 468: Specifications - Synchronous Motors, Qsy Series

    In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 46 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 469 Speed-torque characteristic for QSY 041B Voltage limit characteristic = 565 V April 2007 7 – 47 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 470 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 48 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 471 Speed-torque characteristic for QSY 1A Voltage limit characteristic = 565 V April 2007 7 – 49 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 472 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 50 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 473 Speed-torque characteristic for QSY 1C Voltage limit characteristic = 565 V April 2007 7 – 51 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 474 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 52 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 475 Speed-torque characteristic for QSY 1E Voltage limit characteristic = 565 V April 2007 7 – 53 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 476 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 54 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 477 Speed-torque characteristic for QSY 96A Voltage limit characteristic *) M = 5.5 Nm when I = 6.3 A April 2007 7 – 55 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 478 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 56 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 479 Speed-torque characteristic for QSY 96G Voltage limit characteristic *) M = 22 Nm when I = 25.4 A **) M = 14 Nm when I = 15 A April 2007 7 – 57 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 480 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 58 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 481 Speed-torque characteristic for QSY 071B Voltage limit characteristic April 2007 7 – 59 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 482 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 60 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 483 Speed-torque characteristic for QSY 116C Voltage limit characteristic *) M = 16 Nm when I = 12.7 A April 2007 7 – 61 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 484 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 62 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 485 Speed-torque characteristic for QSY 116E Voltage limit characteristic *) M = 25 Nm when I = 19 A **) M = 21 Nm when I = 15 A April 2007 7 – 63 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 486 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 64 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 487 Speed-torque characteristic for QSY 116J Voltage limit characteristic *) M = 41 Nm when I = 32.6 A **) M = 21 Nm when I = 15 A April 2007 7 – 65 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 488 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 66 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 489 Speed-torque characteristic for QSY 116J EcoDyn *) M = 41 Nm when I = 23 A **) M = 29 Nm when I = 15 A April 2007 7 – 67 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 490 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 68 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 491 Speed-torque characteristic for QSY 130C EcoDyn *) M = 16 Nm when I = 8.6 A **) M = 14.5 Nm when I = 7.5 A April 2007 7 – 69 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 492 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 70 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 493 Speed-torque characteristic for QSY 130E EcoDyn *) M = 23 Nm when I = 12.7 A **) M = 14.5 Nm when I = 7.5 A April 2007 7 – 71 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 494 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 72 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 495 Speed-torque characteristic for QSY 2C Voltage limit characteristic = 565 V April 2007 7 – 73 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 496 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 74 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 497 Speed-torque characteristic for QSY 2E (n = 2000 rpm) Voltage limit characteristic = 565 V April 2007 7 – 75 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 498 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 76 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 499 Speed-torque characteristic for QSY 2E (n = 3000 rpm) Voltage limit characteristic = 565 V April 2007 7 – 77 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 500 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 78 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 501 Speed-torque characteristic for QSY 2G Voltage limit characteristic = 565 V April 2007 7 – 79 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 502 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 80 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 503 Speed-torque characteristic for QSY 155B Voltage limit characteristics *) M = 39 Nm when I = 29.7 A **) M = 21 Nm when I = 15 A April 2007 7 – 81 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 504 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 82 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 505 Speed-torque characteristic for QSY 155C Voltage limit characteristics *) M = 52 Nm when I = 38.9 A **) M = 42 Nm when I = 30 A April 2007 7 – 83 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 506 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 84 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 507 Speed-torque characteristic for QSY 155D Voltage limit characteristics *) M = 64 Nm when I = 49.5 A **) M = 42 Nm when I = 30 A April 2007 7 – 85 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 508 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 86 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 509 Speed-torque characteristic for QSY 155F Voltage limit characteristics *) M = 90 Nm when I = 68.6 A **) M = 64 Nm when I = 46 A April 2007 7 – 87 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 510 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 88 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 511 Speed-torque characteristic for QSY 155B EcoDyn *) M = 39 Nm when I = 21.2 A **) M = 29 Nm when I = 15 A April 2007 7 – 89 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 512 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 90 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 513 Speed-torque characteristic for QSY 155C EcoDyn *) M = 52 Nm when I = 27.6 A **) M = 29 Nm when I = 15 A April 2007 7 – 91 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 514 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 92 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 515 Speed-torque characteristic for QSY 155D EcoDyn *) M = 64 Nm when I = 35 A **) M = 59 Nm when I = 30 A April 2007 7 – 93 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 516 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 94 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 517 Speed-torque characteristic for QSY 155F EcoDyn *) M = 90 Nm when I = 49.5 A **) M = 59 Nm when I = 30 A April 2007 7 – 95 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 518 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 96 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 519 Speed-torque characteristic for QSY 190C EcoDyn *) M = 78 Nm when I = 40 A **) M = 59 Nm when I = 30 A April 2007 7 – 97 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 520 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 98 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 521 Speed-torque characteristic for QSY 190D EcoDyn *) M = 104 Nm when I = 54.4 A **) M = 59 Nm when I = 30 A April 2007 7 – 99 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 522 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 100 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 523 Speed-torque characteristic for QSY 190F EcoDyn *) M = 135 Nm when I = 75 A **) M = 59 Nm when I = 30 A April 2007 7 – 101 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 524 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curve determined on a test stand for one motor mounted without thermal insulation. 7 – 102 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 525 Speed-torque characteristic for QSY 190K EcoDyn *) M = 210 Nm when I = 113 A **) M = 123 Nm when I = 64 A April 2007 7 – 103 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 526 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 104 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 527 Speed-torque characteristic for QSY 090B (n = 2000 rpm) Voltage limit characteristic = 565 V April 2007 7 – 105 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 528 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 106 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 529 Speed-torque characteristic for QSY 090B (n = 3000 rpm) Voltage limit characteristic = 565 V April 2007 7 – 107 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 530 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 108 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 531 Speed-torque characteristics for QSY 093B Voltage limit characteristic = 565 V April 2007 7 – 109 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 532 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 110 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 533 Speed-torque characteristic for QSY 112B Voltage limit characteristic = 565 V April 2007 7 – 111 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 534 In the performance diagram, the characteristic curve from the data sheet is shown in an interrupted, lightface line. In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation. 7 – 112 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 535 Speed-torque characteristic for QSY 112C Voltage limit characteristic = 565 V April 2007 7 – 113 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 536 Frequency f 50 Hz/60 Hz Rated voltage for brake U 24 V– – Rated current for brake I 1.3 A – Holding torque for brake M 70.0 Nm – 7 – 114 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 537 April 2007 7 – 115 HEIDENHAIN Synchronous Motors, QSY Series...

  • Page 538: Dimensions - Synchronous Motors, Qsy Series

    7.9.2 Dimensions – Synchronous Motors, QSY Series Note All dimensions are in millimeters [mm]. QSY 041B 7 – 116 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 539 QSY 10 series Motor QSY 1A 235 mm QSY 1C 275 mm QSY 1E 315 mm April 2007 7 – 117 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 540 QSY 96A Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 118 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 541 QSY 96G Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 119 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 542 QSY 071B 7 – 120 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 543 QSY 116C Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 121 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 544 QSY 116E Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 122 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 545 QSY 116J, QSY 116J EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 123 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 546 QSY 130C EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 124 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 547 QSY 130E EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 125 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 548 QSY 20 series Motor QSY 2C 312 mm QSY 2E 352 mm QSY 2G 392 mm 7 – 126 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 549 QSY 155B Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 127 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 550 QSY 155C Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 128 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 551 QSY 155D Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 129 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 552 QSY 155F Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 130 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 553 QSY 155B EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 131 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 554 QSY 155C EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 132 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 555 QSY 155D EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 133 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 556 QSY 155F EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 134 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 557 QSY 190C EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 135 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 558 QSY 190D EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 136 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 559 QSY 190F EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 137 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 560 QSY 190K EcoDyn Without brake With brake Fixed bearing Connector for speed encoder Connector for power connection 7 – 138 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 561 QSY 090B Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 139 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 562 QSY 093B 7 – 140 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 563 QSY 112B Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 141 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 564 QSY 112C Fixed bearing Connector for speed encoder Connector for power connection 7 – 142 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 565 QSY 112D April 2007 7 – 143 HEIDENHAIN Synchronous Motors, QSY Series...
  • Page 566 7 – 144 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 567: Heidenhain Asynchronous Motors, Qan Series

    7.10 HEIDENHAIN Asynchronous Motors, QAN Series The HEIDENHAIN asynchronous motors have the following features: HEIDENHAIN ERN 1381 motor encoder for speed measurement (QAN 104, QAN 134, QAN 164B with RON 481) HEIDENHAIN motor encoder with 1024 lines (ERN 1381) (2048 lines with RON 481)
  • Page 568 60 kg Rotor inertia J 140 kgcm 210 kgcm 280 kgcm Rated voltage for fan U 230 V Rated current for fan I 0.3 A Frequency f 50 Hz/60 Hz 7 – 146 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 569 Rotor inertia J 184 kgcm 242 kgcm 291 kgcm Rated voltage for fan U 3 x 400 V Rated current for fan I 0.14 A 0.17 A Frequency f 50 Hz/60 Hz April 2007 7 – 147 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 570 5 Nm 5 Nm 5 Nm Current I (for 1500 rpm) 15.5 A 18.5 A 22 A Power characteristic curve = 565 V Torque characteristic curve = 565 V 7 – 148 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 571 Current I (for 1500 rpm) 21 A 24.5 A 30 A Power characteristic curve QAN 3L with UE 21xB Torque characteristic curve = 565 V QAN 3L with UE 21xB April 2007 7 – 149 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 572 8.3 Nm 8.3 Nm 8.3 Nm Current I (for 1500 rpm) 26 A 32 A 38 A Power characteristic curve = 565 V Torque characteristic curve = 565 V 7 – 150 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 573 Rated current for fan I 0.31 A Frequency f 50 Hz/60 Hz a. For cycle duration of 10 min.: 3 min. n ; 6 min 2/3 x n ; standstill of 1 min. April 2007 7 – 151 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 574 15.2 Nm 4.4 Nm 5.6 Nm 6.3 Nm 7.6 Nm Current I (for 1500 rpm) 18.0 A 22.0 A 24.0 A 28.0 A Power characteristic curve Torque characteristic curve 7 – 152 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 575 27.5 Nm 16.6 Nm 6.0 Nm 6.8 Nm 6.8 Nm 6.8 Nm Current I (for 1500 rpm) 20.1 A 24.0 A 27.0 A 31.0 A Power characteristic curve Torque characteristic curve April 2007 7 – 153 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 576 21.7 Nm 6.4 Nm 6.4 Nm 6.4 Nm 6.4 Nm Current I (for 1500 rpm) 25 A 29 A 32 A 37 A Power characteristic curve Torque characteristic curve 7 – 154 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 577 Rated current for fan I 0.25 A Frequency f 50 Hz/60 Hz a. For cycle duration of 10 min.: 3 min. n ; 6 min 2/3 x n ; standstill of 1 min. April 2007 7 – 155 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 578 76.4 Nm 9.5 Nm 14.3 Nm 20.1 Nm 37.7 Nm Current I (for 1500 rpm) 35.0 A 43.3 A 52.3 A 65.0 A Power characteristic curve Torque characteristic curve 7 – 156 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 579 52.1 Nm 70.7 Nm 12.4 Nm 15.3 Nm 16.7 Nm 28.6 Nm Current I (for 1500 rpm) 46.0 A 56.0 A 65.0 A 79.0 A Power characteristic curve Torque characteristic curve April 2007 7 – 157 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 580 101.9 Nm 17.2 Nm 21.5 Nm 24.8 Nm 55.9 Nm Current I (for 1500 rpm) 58.0 A 67.2 A 81.8 A 100.6 A Power characteristic curve Torque characteristic curve 7 – 158 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 581 280.1 Nm 22.9 Nm 55.7 Nm 84.0 Nm 3.8 Nm 18.0 Nm 51.8 Nm Current I (for 750 rpm) 29.0 A 38.1 A 46.4 A Power characteristic curve Torque characteristic curve April 2007 7 – 159 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 582 Rated current for fan I 0.6 A Frequency f 50 Hz/60 Hz a. For cycle duration of 10 min.: 3 min. n ; 6 min 2/3 x n ; standstill of 1 min. 7 – 160 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 583 337.4 Nm 55.0 Nm 71.5 Nm 86.2 Nm 18.6 Nm 23.9 Nm 76.4 Nm Current I (for 1500 rpm) 77.5 A 98.0 A 118.0 A Power characteristic curve Torque characteristic curve April 2007 7 – 161 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 584 77.9 Nm 112.5 Nm 140.1 Nm 21.0 Nm 22.9 Nm 26.7 Nm Current I (for 750 rpm) 99.0 A 123.0 A 148.0 A Power characteristic curve Torque characteristic curve 7 – 162 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 585 382.0 Nm 49.1 Nm 114.6 Nm 143.2 Nm 4.8 Nm 44.2 Nm 79.6 Nm Current I (for 750 rpm) 43.0 A 54.0 A 71.0 A Power characteristic curve Torque characteristic curve April 2007 7 – 163 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 586 Rotor inertia J 540 kgcm 60 kgcm 1180 kgcm Rated voltage for fan U 3 x 400 V Rated current for fan I 0.2 A Frequency f 50 Hz/60 Hz 7 – 164 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 587 34 Nm 18 Nm 24 Nm 36 Nm Current I (for 1500 rpm) 27.8 A 34.0 A 40.0 A Power characteristic curve = 565 V Torque characteristic curve = 565 V April 2007 7 – 165 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 588 18 Nm 18 Nm 18 Nm Current I (for 1500 rpm) 42.0 A 43.0 A 55.0 A Power characteristic curve = 565 V Torque characteristic curve = 565 V 7 – 166 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 589 45 Nm 23 Nm 33 Nm 38 Nm Current I (for 1250 rpm) 51.6 A 63.0 A 73.0 A Power characteristic curve = 565 V Torque characteristic curve = 565 V April 2007 7 – 167 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 590 Torque M 80 Nm 101 Nm 127 Nm 24 Nm 33 Nm 54 Nm 27 Nm 27 Nm Current I (for 1800 rpm) 31 A 38 A 47 A 7 – 168 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 591 6 000 –1 n [min Torque characteristic curve S 6-40% = 565 V S 6-60% 1 000 2 000 3 000 4 000 5 000 6 000 –1 n [min April 2007 7 – 169 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 592 221.0 Nm 257.00 Nm 308.5 Nm 71.6 Nm 66.84 Nm 95.5 Nm 39.8 Nm 43.00 Nm 43.0 Nm Current I (for 1300 rpm) 57.0 A 62.5 A 77.0 A 7 – 170 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 593 Power characteristic curve = 650 V Torque characteristic curve = 650 V April 2007 7 – 171 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 594 7 – 172 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 595: Dimensions - Asynchronous Motors, Qan Series

    166 mm QAN 104C 582 mm 322 mm 414 mm 140 mm 241 mm QAN 104D 657 mm 397 mm 489 mm 215 mm 316 mm Air current of the fan April 2007 7 – 173 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 596 QAN 3M Air current of the fan Fixed bearing Connector for speed encoder 7 – 174 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 597 QAN 3L Air current of the fan Fixed bearing Connector for speed encoder April 2007 7 – 175 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 598 QAN 3U Air current of the fan Fixed bearing Connector for speed encoder 7 – 176 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 599 QAN 200M With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder April 2007 7 – 177 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 600 QAN 200L With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder 7 – 178 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 601 QAN 200U With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder April 2007 7 – 179 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 602 QAN 260M With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder 7 – 180 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 603 QAN 260 L With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder April 2007 7 – 181 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 604 QAN 260 U QAN 260 W With standard bearing With spindle bearing Air current of the fan Fixed bearing Connector for speed encoder 7 – 182 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 605 QAN 320M QAN 320W QAN 320L Air current of the fan Fixed bearing Connector for speed encoder April 2007 7 – 183 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 606 QAN 134B Air current of the fan Fixed bearing Connector for speed encoder Connector for power connection 7 – 184 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 607 QAN 134C Air current of the fan Fixed bearing Connector for speed encoder Connector for power connection April 2007 7 – 185 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 608 QAN 134D Air current of the fan Fixed bearing Connector for speed encoder Connector for power connection 7 – 186 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 609 QAN 4S Motor QAN 4S 610 mm 245 mm 265 mm 338 mm Air current of the fan Connector for speed encoder April 2007 7 – 187 HEIDENHAIN Asynchronous Motors, QAN Series...
  • Page 610 QAN 164B Air current of the fan Fixed bearing Connector for speed encoder Connector for power connection 7 – 188 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 611 April 2007 7 – 189 HEIDENHAIN Asynchronous Motors, QAN Series...

  • Page 612: Heidenhain Motors With Hollow Shaft, Qan Xxxuh Series

    7.11 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series The HEIDENHAIN asynchronous motors have the following features: HEIDENHAIN ERN 1381 motor encoder for speed measurement (QAN 104, QAN 134, QAN 164B with RON 481) HEIDENHAIN motor encoder with 1024 lines (ERN 1381)
  • Page 613 Rated voltage for fan U 3 x 400 V 3 x 400 V Rated current for fan I 0.2 A 0.35 A Frequency f 50 Hz/60 Hz 50 Hz/60 Hz April 2007 7 – 191 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series...
  • Page 614 21.7 Nm 6.4 Nm 6.4 Nm 6.4 Nm 6.4 Nm Current I (for 1500 rpm) 25 A 29 A 32 A 37 A Power characteristic curve Torque characteristic curve 7 – 192 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 615 15.3 Nm 19.1 Nm 22.9 Nm 25.8 Nm Current I (for 1500 rpm) 54 A 68 A 77 A 97.5 A Power characteristic curve Torque characteristic curve April 2007 7 – 193 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series...

  • Page 616: Dimensions -Motors With Hollow Shaft, Qan 2Xxuh Series

    All dimensions are in millimeters [mm]. QAN 200UH L = Air outlet on both sides *) = Coolant connection on right side (e.g. Deublin 1109-020-188) Connector for speed encoder 7 – 194 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 617 QAN 260UH L = Air outlet on both sides *) = Coolant connection on right side (e.g. Deublin 1109-020-188) Connector for speed encoder April 2007 7 – 195 HEIDENHAIN Motors with Hollow Shaft, QAN xxxUH Series...

  • Page 618: Permissible Forces On The Motor Shaft

    The point of the force is defined by the distance z and is shown as an axis in the load diagrams. 7 – 196 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 619 7.12.2 QSY 10 The following diagram shows the maximum permissible axial forces F Axial forces Amax a nominal bearing service life of 30 000 h. 1 000 2 000 3 000 4 000 5 000 6 000 –1 n [min The maximum permissible radial forces F shown in the following diagram Radial forces...
  • Page 620 1 600 1 400 1 400 –1 500 min 1 200 1 000 1 000 2 000 3 000 4 000 5 000 6 000 z [mm] 7 – 198 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 621 7.12.4 QSY 96 The following diagram shows the maximum permissible axial forces F Axial forces Amax a nominal bearing service life of 30 000 h. The maximum permissible radial forces F shown in the following diagram Radial forces Rmax are valid for a bearing service life of 30 000 h, depending on the point of the radial force and the average speed.
  • Page 622 7.12.5 QSY 116 It is necessary to determine the combined load resulting from axial and radial Combined load on forces for the HEIDENHAIN synchronous motors QSY 116. QSY 116 Use the diagram showing the radial forces to determine the permissible radial force F depending on the distance z and the average speed.
  • Page 623 Radial forces April 2007 7 – 201 Permissible Forces on the Motor Shaft...
  • Page 624 Radial forces Rmax are valid for a bearing service life of 30 000 h, depending on the point of the radial force and the average speed. 7 – 202 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 625 7.12.7 QSY 155 It is necessary to determine the combined load resulting from axial and radial Combined load on forces for the HEIDENHAIN synchronous motors QSY 155. QSY 155 Use the diagram showing the radial forces to determine the permissible radial force F depending on the distance z and the average speed.
  • Page 626 Radial forces 7 – 204 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 627 7.12.8 QSY 190 It is necessary to determine the combined load resulting from axial and radial Combined load on forces for the HEIDENHAIN synchronous motors QSY 190. QSY 190 Use the diagram showing the radial forces to determine the permissible radial force F depending on the distance z and the average speed.
  • Page 628 Radial forces 7 – 206 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 629 7.12.9 QSY 041B The values given for the maximum permissible axial and radial forces are valid for a bearing life of 30 000 h. = 0.45 · F Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed.

  • Page 630: Qsy 071B

    Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed. 7 – 208 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 631: Qsy 090B

    7.12.11 QSY 090B The values given for the maximum permissible axial and radial forces are valid for a bearing life of 30 000 h. = 0.34 · F Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed.

  • Page 632: Qsy 093B

    Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed. 7 – 210 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 633: Qsy 112B

    7.12.13 QSY 112B The values given for the maximum permissible axial and radial forces are valid for a bearing life of 30 000 h. = 0.36 · F Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed.

  • Page 634: Qsy 112C

    Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed. 7 – 212 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 635: Qsy 112D

    7.12.15 QSY 112D The values given for the maximum permissible axial and radial forces are valid for a bearing life of 30 000 h. = 0.35 · F Axial forces Amax Rmax The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed.
  • Page 636 Amax apply for a nominal bearing service life of 20 000 h, provided that the motor is installed horizontally. The permissible axial force for HEIDENHAIN asynchronous motors with vertical mounting is available upon request. The maximum permissible radial forces F...

  • Page 637: Qan 4S

    Amax apply for a nominal bearing service life of 20 000 h, provided that the motor is installed horizontally. The permissible axial force for HEIDENHAIN asynchronous motors with vertical mounting is available upon request. The maximum permissible radial forces F...

  • Page 638: Qan 200(Uh)

    10.000 h. This also applies to the grease service life. QAN 200 series with standard bearing Axial forces QAN 200 series with spindle bearing, QAN 200UH 7 – 216 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 639 The maximum permissible radial forces F shown in the following Radial forces Rmax diagrams are valid for a bearing service life of 10.000 h, depending on the point of the radial force and the average speed. QAN 200 series with standard bearing QAN 200 series with spindle bearing, QAN 200UH April 2007 7 –...

  • Page 640: Qan 260(Uh)

    10.000 h. This also applies to the grease service life. QAN 260 series with standard bearing Axial forces QAN 260 series with spindle bearing, QAN 260UH 7 – 218 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 641 The maximum permissible radial forces F shown in the following Radial forces Rmax diagrams are valid for a bearing service life of 10.000 h, depending on the point of the radial force and the average speed. QAN 260 series with standard bearing QAN 260 series with spindle bearing, QAN 260UH April 2007 7 –...

  • Page 642: Qan 320

    10.000 h. This also applies to the grease service life. QAN 320 series with standard bearing Axial forces QAN 320 series with spindle bearing 7 – 220 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 643 The maximum permissible radial forces F shown in the following diagram Radial forces Rmax are valid for a bearing service life of 10 000 h, depending on the point of the radial force and the average speed. QAN 320 series with standard bearing QAN 320 series with spindle bearing April 2007 7 –...
  • Page 644 Radial forces Rmax depend on the point of the radial force and the average speed. 1 = load limit for drive shaft with feather key 7 – 222 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 645 7.12.22 QAN 134 The values given for the maximum permissible axial and radial forces are valid for a bearing life of 20.000 h. Maximum permissible axial force: F = 50 N Axial forces The maximum permissible radial forces F given in the following diagram Radial forces Rmax depend on the point of the radial force and the average speed.
  • Page 646 = 50 N Axial forces The following diagrams show the maximum permissible radial forces F Radial forces Rmax depending on the point of the radial force and the average speed. 7 – 224 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 647 April 2007 7 – 225 Permissible Forces on the Motor Shaft...

  • Page 648: Siemens Synchronous Motors, 1Fk7Xxx Series

    If overloads of 4 * M are present for more than 4 seconds, you should also provide additional motor protection. a. Stall torque of the motor in [Nm] 7 – 226 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 649 Resistance curve of the KTY 84 as a function of the temperature April 2007 7 – 227 SIEMENS Synchronous Motors, 1FK7xxx Series...
  • Page 650 539 964-04 539 964-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 651 Speed-torque characteristic for 1FK7042-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340V [b] SIMODRIVE 611 (UE), U =540V (DC) and MASTERDRIVES MC (AFE), =600V (DC), U =380V [c] SIMODRIVE 611 (ER), U =600V (DC), U =425V April 2007 7 – 229 SIEMENS Synchronous Motors, 1FK7xxx Series...

  • Page 652: 1Fk7042-5Af71

    Dimensions of 1FK7042-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 230 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 653 Axial forces Axial and radial forces with When using, for example, helical gear wheels as driving elements, an axial 1FK7042-5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 654 539 965-04 539 965-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 655 Speed-torque characteristic for 1FK7060-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340V [b] SIMODRIVE 611 (UE), U =540V (DC) and MASTERDRIVES MC (AFE), =600V (DC), U =380V [c] SIMODRIVE 611 (ER), U =600V (DC), U =425V April 2007 7 – 233 SIEMENS Synchronous Motors, 1FK7xxx Series...

  • Page 656: 1Fk7060-5Af71

    Dimensions of 1FK7060-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 234 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 657 Axial forces Axial and radial forces 1FK7060- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 658 539 966-04 539 966-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 659 Speed-torque characteristic for 1FK7063-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340V [b] SIMODRIVE 611 (UE), U =540V (DC) and MASTERDRIVES MC (AFE), =600V (DC), U =380V [c] SIMODRIVE 611 (ER), U =600V (DC), U =425V April 2007 7 – 237 SIEMENS Synchronous Motors, 1FK7xxx Series...

  • Page 660: 1Fk7063-5Af71

    Dimensions of 1FK7063-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 238 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 661 Axial forces Axial and radial forces 1FK7063- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 662 539 967-04 539 967-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 663 Speed-torque characteristic for 1FK7080-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340V [b] SIMODRIVE 611 (UE), U =540V (DC) and MASTERDRIVES MC (AFE), =600V (DC), U =380V [c] SIMODRIVE 611 (ER), U =600V (DC), U =425V April 2007 7 – 241 SIEMENS Synchronous Motors, 1FK7xxx Series...

  • Page 664: 1Fk7080-5Af71

    Dimensions of 1FK7080-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 242 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 665 Axial forces Axial and radial forces 1FK7080- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 666 539 968-04 539 968-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 667 Speed-torque characteristic for 1FK7083-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340 V [b] SIMODRIVE 611 (UE), U =540 V (DC) and MASTERDRIVES MC (AFE), =600 V (DC), U =380 V [c] SIMODRIVE 611 (ER), U =600V (DC), U =425 V April 2007 7 –...

  • Page 668: 1Fk7083-5Af71

    Dimensions of 1FK7083-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 246 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 669 Axial forces Axial and radial forces 1FK7083- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 670 539 969-04 539 969-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 671 Speed-torque characteristic for 1FK7100-5AF71 [a] MASTERDRIVES MC, U =540 V (DC), U =340 V [b] SIMODRIVE 611 (UE), U =540 V (DC) and MASTERDRIVES MC (AFE), =600 V (DC), U =380V [c] SIMODRIVE 611 (ER), U =600 V (DC), U =425 V April 2007 7 –...

  • Page 672: 1Fk7100-5Af71

    Dimensions of 1FK7100-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 250 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 673 Axial forces Axial and radial forces 1FK7100- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 674 539 970-04 539 970-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 675 Speed-torque characteristic for 1FK7101-5AF71 [a] MASTERDRIVES MC, U =540 V (DC), U =340 V [b] SIMODRIVE 611 (UE), U =540 V (DC) and MASTERDRIVES MC (AFE), =600 V (DC), U =380 V [c] SIMODRIVE 611 (ER), U =600 V (DC), U =425 V April 2007 7 –...

  • Page 676: 1Fk7101-5Af71

    Dimensions of 1FK7101-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 254 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 677 Axial forces Axial and radial forces 1FK7101- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).
  • Page 678 539 971-04 539 971-03 a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN synchronous motors” on page 15. Note In addition, it shows the characteristic curves determined on a test stand for one motor mounted without thermal insulation.
  • Page 679 Speed-torque characteristic for 1FK7103-5AF71 [a] MASTERDRIVES MC, U =540V (DC), U =340 V [b] SIMODRIVE 611 (UE), U =540 V (DC) and MASTERDRIVES MC (AFE), =600 V (DC), U =380 V [c] SIMODRIVE 611 (ER), U =600 V (DC), U =425V April 2007 7 –...

  • Page 680: 1Fk7103-5Af71

    Dimensions of 1FK7103-5AF71 Without brake With brake Connector for speed encoder Connector for power connection Rotatable connections 7 – 258 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 681 Axial forces Axial and radial forces 1FK7103- When using, for example, helical gear wheels as driving elements, an axial 5AF71 force acts on the motor bearing in addition to the radial force. When axial forces occur, the spring loading of the bearing might be overcome so that the rotor moves within the available axial play of the bearing (up to 0.2 mm).

  • Page 682: Siemens Hollow Shaft Motors, 1Pm61Xx-2Df81-1Ar1-Z Series

    50 Hz/60 Hz 50 Hz/60 Hz a. The specification for the power cables can be found in the table in the section “Power cables for HEIDENHAIN asynchronous motors” on page 14. 7 – 260 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 683 1PM6105-2DF81-1AR1-Z characteristics of power and torque Power characteristic curve Torque characteristic curve April 2007 7 – 261 SIEMENS Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series...
  • Page 684 1PM6133-2DF81-1AR1-Z characteristics of power and torque Power characteristic curve Torque characteristic curve 7 – 262 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

  • Page 685: Axial And Radial Forces - Hollow Shaft Motors, 1Pm6105 And 1Pm6133 Series

    7.14.1 Axial and Radial Forces – Hollow Shaft Motors, 1PM6105 and 1PM6133 Series Maximum permissible axial forces for 1PM6105 Maximum permissible axial force FA with a maximum permissible radial force FQ = 200 N and a nominal bearing life of 10000 h. Maximum permissible axial forces for 1PM6133 Maximum permissible axial force FA with a maximum permissible radial force FQ = 200 N and a nominal bearing life of 10000 h.

  • Page 686: Dimensions - Hollow Shaft Motors, 1Pm61Xx-2Df81-1Ar1-Z Series

    7.14.2 Dimensions – Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series Note All dimensions are in millimeters [mm]. 1PM6105- 2DF81-1AR1-Z H1 = Signal connection H2 = Terminal box, rotatable 4 x 90° = Air inlet Connector for speed encoder 7 – 264 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 687 1PM6133- 2DF81-1AR1-Z H1 = Signal connection H2 = Terminal box, rotatable 4 x 90° = Air inlet Connector for speed encoder April 2007 7 – 265 SIEMENS Hollow Shaft Motors, 1PM61xx-2DF81-1AR1-Z Series...
  • Page 688 7 – 266 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 689 8 Index Accessories for compact inverter ............2 – 31 Accessories for module inverter systems..........2 – 55 Accessories, double-row configuration ........... 2 – 99 Adapter module ..................2 – 94 Adapter module, connections ..............2 – 96 Adapter module, dimensions ..............2 – 95 Additional inductance, connection ..........
  • Page 690 Fan, connection..................7 – 35 Fault-current circuit breaker ..............4 – 6 Feather key ..................... 7 – 40 HEIDENHAIN motors with hollow shaft, specifications ....... 7 – 190 Hollow shaft motors, dimensions 1PM61xx-2DF81-1AR1-Z ....7 – 264 Humidity....................4 – 18 Interference and noise immunity ............
  • Page 691 Operating modes ..................4 – 12 Power connection, non-regenerative inverter systems ......4 – 31 Power connection, regenerative inverter systems ......... 4 – 30 PW 1x0(B), connection ............5 – 45, 5 – 62, 6 – 57 PW 1x0(B), connections................2 – 66 PW 1x0(B), dimensions................
  • Page 692 Selection of the inverter................3 – 10 Selection of the spindle motor..............3 – 9 Shaft end....................7 – 39 Shaft load – Heidenhain ................ 7 – 196 Siemens 1FK7xxx synchronous motors..........7 – 226 Siemens 1PM61xx hollow shaft motors..........7 – 260 SM 110, dimensions ................
  • Page 693 Three-phase capacitor, specifications ............. 2 – 74 Toroidal cores..................2 – 31 Transformer for adjusting the line voltage ..........4 – 8 UE 110, arranging the modules .............. 5 – 33 UE 110, changes ..................2 – 12 UE 110, connection................. 5 – 48 UE 110, connections .................
  • Page 694 UM 111B, connection ................6 – 68 UM 111B, connections ................6 – 29 UM 111B, dimensions ................6 – 92 UM 111B, LEDs ..................6 – 46 UM 111B, specifications................. 2 – 44 8 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 695 UM 111D, arranging the modules............6 – 48 UM 111D, changes ................. 2 – 51 UM 111D, connection ................6 – 68 UM 111D, connections ................6 – 28 UM 111D, LEDs ..................6 – 46 UM 111D, specifications................. 2 – 44 UM 111, arranging the modules .............
  • Page 696 UM 122D, connection................6 – 68 UM 122D, connections ................6 – 45 UM 122D, dimensions ................6 – 92 UM 122D, LEDs..................6 – 46 UM 122D, specifications................. 2 – 50 8 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 697 UM 122, arranging the modules ............. 6 – 48 UM 122, changes..................2 – 52 UM 122, connection ................6 – 68 UM 122, connections................6 – 44 UM 122, dimensions................6 – 92 UM 122, LEDs ..................6 – 46 UM 122, specifications ................
  • Page 698 UVR 120D, connection................6 – 59 UVR 120D, connections................6 – 5 UVR 120D, dimensions................6 – 86 UVR 120D, LEDs..................6 – 17 UVR 120D, specifications ............... 2 – 39 8 – 10 HEIDENHAIN Technical Manual for Inverter Systems and Motors...
  • Page 699 UVR 130D, arranging the modules ............6 – 48 UVR 130D, changes ................2 – 42 UVR 130D, connection................6 – 59 UVR 130D, connections ................6 – 8 UVR 130D, dimensions ................6 – 86 UVR 130D, LEDs..................6 – 20 UVR 130D, specifications ...............
  • Page 700 1FK7101-5AF71, specifications............. 7 – 252 1FK7103-5AF71, specifications............. 7 – 256 1PM61xx hollow shaft motors, specifications ........7 – 260 1PM6105-2DF81-1AR1-Z, specifications ..........7 – 260 1PM6133-2DF81-1AR1-Z, specifications ..........7 – 260 8 – 12 HEIDENHAIN Technical Manual for Inverter Systems and Motors...

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