HEIDENHAIN iTNC 530 HSCI Manuals

Manuals and User Guides for HEIDENHAIN iTNC 530 HSCI. We have 2 HEIDENHAIN iTNC 530 HSCI manuals available for free PDF download: Technical Manual, Service Manual

HEIDENHAIN iTNC 530 HSCI Technical Manual (1967 pages)

Brand: HEIDENHAIN | Category: Control Systems | Size: 33.03 MB

Table of Contents
3
Update Information

19
1.1 General Information

21
Update Information no

21
1.1 Overview

22
- Memory Media with NC Software 60642X
  22
Important Notes

22
New Software Options

23
New Machine Parameters

24
New Functions

29
1.6 Software Option 144-Motion Adaptive Control (MAC)

43
DHCP Server

43
- Status of DHCP Clients
  46
- DHCP Client Settings
  47
- Advanced Options for DHCP
  48
VNC Settings

49
PLC Functions

53
Introduction

71
- General Information
  72
  - HSCI Interface
    75
  - Overview of Components
    76
  - MC 6241 Main Computer Overview
    76
  - MC 6341 Main Computer Overview
    77
  - MC 6222 Main Computer Overview
    78
  - MC 7222 Main Computer Overview
    79
  - MC 6242 Main Computer Overview
    79
  - SSDR Hard Disk
    80
  - Hdr
    81
  - SIK MC 62Xx
    82
  - SW Option: Control Loop Groups
    83
- CC 61Xx Controller Unit
  84
  - UEC 11X, UMC 11X Controller Unit with Integrated Inverter and PLC
    86
  - Designation of the MC XXXX, CC 61Xx and UMC 11X
    88
- PL 6Xxx PLC Input/Output Systems with HSCI Interface
  89
  - System PL
    89
  - Expansion PL
    90
  - I/O Modules
    91
- SPI Expansion Modules
  93
- TE 6Xx Keyboard Units
  96
- BF 2Xx Visual Display Units
  101
- MB 6Xx Machine Operating Panel
  103
- HSCI Adapter for PLB 6001 OEM-Specific Machine Operating Panel
  105
- HR 4Xx(FS), HR 5Xx(FS) Handwheels
  106
  - ID 670304-XX HR 520FS Handwheel
    109
  - HR 551FS Handwheel Adapter
    111
  - HRA 110 Handwheel Adapter
    112
- Industrial PC with Windows 7
  113
- MS 110 / MS 111 Installation Kit
  122
- CML 110 Capacitor Module for 24 V Power Supply
  123
- Other Accessories
  123
  - IPC 6110 Main Computer
    124
  - IPC 6120 Package
    125
- Documentation
  126
Brief Description

127
- Specifications
  127
- Accessories
  134
- Software Options
  136
- Designation of the Software
  139
2.7 Software

140
- PLC Software
  140
  - Additional Control Loops or Software Options
    140
  - NC Information
    141
  - SIK Information
    142
  - General Key
    143
  - Feature Content Level (FCL)
    144
  - SIK Options
    145
  - To Display the Corresponding Number of Machine-Parameter Indexes
    145
  - Status of Options that Have Been Set
    146
  - Temporary Enabling of an Option
    147
  - Displaying the Status of an Option
    149
  - Options for the OEM
    149
- Upgrade Functions (Feature Content Level)
  150
- NC Software Exchange on the Itnc 530
  152
- Installing a Service Pack
  167
- Special Features of the Software
  169
  - Firmware
    169
  - Configuration
    169
- HEROS 5 Operating System
  172
  - Boot Manager
    172
  - HE Logging
    172
  - Operating-System Password
    173
  - Tools
    173
  - Functional Safety (FS)
    174
  - Monitoring Hardware Changes
    174
- Selinux
  175
- Data Backup
  179
Released NC Software

180
Mounting and Electrical Installation

181
3.1 General Information

182
- Degrees of Protection
  182
  - Electromagnetic Compatibility
    182
  - Likely Sources of Interference
    182
  - Protective Measures
    182
- ESD Protection
  183
Environmental Conditions

185
Handling the HDR Hard Disk

195
- Shipping Brace of the Hard Disk
  195
Mounting the Solid State Disk (SSD)

196
2.4 General Information

197
- Hardware Components Overview
  197
Overview of Components

197
Hsci

204
- PLC Module
  206
3.6 Hsci

207
3.5 Overview of Components

207
- Topology
  207
- HSCI Interface
  208
Itnc 530 HSCI Connection Overview

209
Supply Voltages in the HSCI System

226
MS 110 / MS 111 Installation Kit for Double-Row Configuration

247
- Double-Row Configuration
  248
- MS 110 Pin Layout
  250
- Connection Overview
  250
  - MS 111 Pin Layout
    251
  - X79: Unit Bus
    252
  - X79C: Unit Bus
    253
  - X101: Power Supply
    253
Uxc 11X (FS): Power Supply and Motor Connection

254
- UEC 11X (FS)
  257
  - X31: UEC Power Supply
    258
  - X89: Braking Resistor
    261
  - X90: 24 V NC Output
    261
  - X344: 24 V Supply for Motor Holding Brakes
    261
  - X394: Motor Holding Brakes
    261
  - Mounting the Toroidal Cores
    262
Uxc 11X (FS): Meaning of the Leds

263
Power Supply for PLC Outputs

265
Power Supply for PLB 6Xxx (FS)

267
Meaning of the LED on PLB 6Xxx

268
- Power Supply for Control-Is-Ready Signal
  268
3.15 Power Supply for Control-Is-Ready Signal

269
Digital PLC Inputs/Outputs

269
Analog PLC Inputs/Outputs

285
PROFIBUS Connection

288
PROFINET Connection

289
Configuring the PLC Inputs/Outputs with Ioconfig

291
Buffer Battery

294
Encoder Connections

296
- Position Encoder Input
  297
- Speed Encoder Input
  300
Adapters for Encoder Signals

304
Connecting the Motor Power Modules (Only CC 61Xx)

307
Analog Nominal Value Output

308
- CMA-H 04-04-00—Pin Layout
  310
- Touch Probes
  313
3.26 Touch Probes

317
MB 620 Machine Operating Panel

317
- Data Interfaces - X26, X116: Ethernet Interface RJ45-Port
  325
- USB Interface (USB 2.0)
  328
3.28 Data Interfaces

329
- HDL Interface
  329
MB 720 (FS) Machine Operating Panel

330
TE 620 Keyboard Unit

355
TE 630 Keyboard Unit

356
- Possible Configurations for the Potentiometers of a te 6Xx
  358
TE 635Q (FS) Keyboard Unit

359
TE 645Q (FS) Keyboard Unit

360
- Connection Overview for the te 645Q
  361
TE 730, te 720 Keyboard Unit

364
TE 735 (FS) Keyboard Unit

367
TE 740 Keyboard Unit

370
- TE 745 (FS) Keyboard Unit
  373
- BF 250 15-Inch TFT Screen
  377
- BF 260 19-Inch TFT Display Unit
  379
Handwheel Input

383
CML 110 Capacitor Module

416
Connecting Cables: Specifications

418
Dimensions

419
- MC 6241
  420
  - MC 6341, MC 6X51, IPC 6341
    421
  - MC 6242
    422
  - MC 6222
    423
  - MC 7222
    424
- Mb 720 (Fs)
  425
- Te 635Q (Fs)
  426
- Te 645Q (Fs)
  427
- Te 720
  428
- Te 730
  429
- Te 735 (Fs)
  430
- Te 630
  431
- Te 620
  432
- Te 740
  433
Te 745

434
Bf 250

435
- Bf 750
  436
Bf 260

437
- Bf 760
  439
  - CC 6106
    440
  - CC 6108 / CC 6110
    441
- Umc 111 (Fs)
  442
- UEC 11X (FS)
  443
- PL 6Xxx (FS)
  444
- Plb 6001(Fs)
  445
- Psl 130
  446
- Psl 135
  447
- MS 11X
  448
- Adapter Block for the Data Interface
  449
- USB Hub
  450
- Line-Drop Compensator
  451
- Touch Probes
  457
- Cml 110
  464
  - Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—External PSL 13X
    465
  - Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN Inverter System—Power Supply Unit Integrated in UV(R)
    466
3.46 Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN

467
Itnc 530 HSCI Basic Circuit Diagram

467
Machine Parameters

475
4.1 What Is a Machine Parameter?

477
The Machine Parameter Programming Mode of Operation

477
Input and Output of Machine Parameters

478
- Special Case: Entering a Formula
  479
- Activating the Machine Parameter List
  480
List of Machine Parameters

494
- Encoders and Machines
  494
- Positioning
  502
- Operation with Velocity Feedforward Control
  510
- Servo Control with Following Error
  511
- Integrated Speed and Current Control
  512
- Spindle Function and Input
  526
- Integrated PLC
  530
- Configuration of the Data Interface
  533
  - 3-D Touch Probe
    535
  - Tool Measurement with TT
    537
- Tapping
  542
Display and Operation

543
- Colors
  553
- Machining and Program Run
  557
- Hardware
  566
- Second Spindle
  582
Modules, Markers and Words

583
- Overview of Modules
  583
5.1 Overview of Modules

591
Overview of Markers and Words

591
Configuring the Axes and Spindle

603
- Control Loops
  603
- Selecting the Axes
  603
6.1 Control Loops

604
- Axis Designation
  604
  - Algebraic Signs of the Axes
    605
  - Rotary Axes A, B, C
    605
- Encoders
  606
  - Secondary Linear Axes
    606
  - Signal Period
    606
  - External Interpolation
    607
  - Encoder Signals
    608
  - Direction of Traverse
    609
  - Encoder Monitoring
    610
  - Monitoring for Encoders with Endat Interface
    611
  - Speed Encoder
    612
  - Endat 2.2 Encoders
    613
- Assignment for Axes
  614
- Encoders with Multiturn Information
  614
- Assignment for Spindles
  616
- Specifications of the Controller Unit
  618
- Reading Axis Information
  621
- Current Tool Axis
  622
- Traverse Ranges
  623
- Lubrication Pulse
  629
- Special Function M150
  629
PLC Axes

630
PLC Positioning

640
Axis-Error Compensation

647
Tilting and Swivel Axes

701
- Determining the Mechanical Offset
  701
- Double Swivel Head 45 Degrees
  702
- Forked Swivel Head
  708
- Tilting Table / Rotary Table
  712
- Description of the Kinematics Configuration
  714
  - Kinematics Tables
    715
  - Assignment Table
    718
  - Description Table
    720
  - Tool-Carrier Kinematics Table (TOOLFILE)
    725
  - Partial Description Table (SUBFILE)
    727
  - Specifying the Tool Axis in the Kinematics
    728
  - Append 3-D Basic Rotation to Kinematics
    729
  - Kinematics – Reading and Editing
    730
  - Write Kinematics
    730
  - Kinematics Tables Via PLC
    731
  - Module 9098 Find the Active Geometry Description
    731
  - Module 9097 Select the Geometry Description
    732
  - Overwriting the Geometry Description
    733
  - Selecting a Geometry Description in Case of an Error
    740
- Temperature Compensation with Tilting Axes
  741
  - Constraints on the Entry of a Formula
    743
  - Permanent Temperature Compensation
    743
- Changing the Milling Heads
  745
- Kinematicsopt
  746
  - Kinematics Description
    747
  - Tolerance Limit
    748
  - Sphere Radius
    749
  - Deselect Rotary Axis
    750
  - The Positioning Direction of the Rotary Axis
    750
  - Backlash and Positioning Errors
    751
  - Log Function
    752
  - Touch Probe Cycle 450 (SAVE KINEMATICS)
    754
  - Touch Probe Cycle 451 (Measure KINEMATICS)
    755
  - Touch Probe Cycle 452 (PRESET COMPENSATION)
    759
  - “Tilt Working Plane” Feature
    761
  - Closed-Loop Axes
    762
  - Datums
    762
  - Open-Loop Axes
    763
  - Reference-Point Setting with the Plane Function, Hirth Axes and M114
    763
  - Spatial Angle C ≠ 0
    763
  - Interrogating the 3-D ROT Data Via PLC
    764
  - Conditions and Constraints
    765
  - “Tilt Working Plane” (Inactive Preset Table)
    767
  - Additional Code for Transformation
    768
  - Transformed Axis
    768
  - “Tilt Working Plane” (Active Preset Table
    768
  - Home Position of the Tilting Element
    769
  - Machine Parameter with Multiple Function
    769
  - Type of Dimension for Transformation
    769
- Automatic Compensation of Offset for Tilting Axes
  770
- Virtual Tool Axis
  776
- Cylindrical Surface
  777
Gantry/Synchronized Axes

778
Reference Marks

796
- Traversing the Reference Marks
  797
The Control Loop

810
Contouring Behavior

891
- Radial Acceleration
  891
- Contour Velocity at Corners
  892
  - Rounding of Corners
    893
  - Monitoring Functions
    894
6.11 Monitoring Functions

896
- Position Monitoring
  896
  - Difference between Position at Switch-On and Shutdown
    897
  - Special Case: Absolute Multiturn Rotary Encoder
    897
- Nominal Speed Value Monitoring
  898
- Movement Monitoring
  899
- Standstill Monitoring
  900
  - Positioning Window
    900
  - Axes in Position
    900
  - Axes in Motion
    901
- Monitoring of the Power Supply Unit
  902
- Module 9167 Monitoring of DC-Link Voltage
  903
- Temperature Monitoring
  904
- Internal Power Supply and Housing Fan
  907
  - I2T Monitoring
    908
  - Commissioning and Evaluation
    911
  - Limit Values
    912
  - Motor Overload with I2T Monitoring
    912
  - Interrogation through PLC Module
    913
  - I 2 T Monitoring
    913
  - Temperature Models
    914
  - First-Order Temperature Model of the Motor
    915
  - Temperature Model, Second Order
    916
- Momentary Utilization of Drive Motors
  918
  - Consideration of I0 When Using Synchronous Motors
    919
  - Module 9166 Momentary Utilization of the Drive Motor
    919
- Determining the Current Torque of a Drive
  920
- Status of HEIDENHAIN Power Modules
  922
- Controlling the Motor Brakes
  925
- Emergency Stop Monitoring
  930
  - Internal Emergency Stop
    931
  - External Emergency Stop -ES.A and -ES.B
    932
  - Axis Releases
    933
  - PLC Outputs
    934
  - Failure Test
    935
  - Connection Diagram
    936
  - Emergency Stop Test
    936
  - Repetition of the Power-Up Test
    939
  - Module 9144 Safety Self-Test / Emergency Stop Test
    940
  - EN 13849-1 on the Itnc 530 HSCI Without Functional Safety (FS)
    943
Spindle

944

HEIDENHAIN iTNC 530 HSCI Service Manual (654 pages)

Brand: HEIDENHAIN | Category: Sander | Size: 19.81 MB

Table of Contents
2
1 How to Use the Itnc 530 HSCI Service Manual

10
- Target Group
  10
- About this Manual
  10
- Other Service Manuals
  11
- Other Documentation
  11
- Support
  11
- Service Training
  12
- Meaning of the Symbols Used in this Manual
  12
- Safety
  12
2 Safety Precautions

14
- Introduction
  14
- Overview
  14
3 Code Numbers

16
- Introduction
  16
- Overview
  16
- Input of Code Numbers
  17
4 Error Messages

20
- Introduction
  20
- HELP Key
  23
- ERR Key
  24
- CE Key
  25
- List of NC Error Messages
  26
5 Errors

50
- Introduction
  50
- Overview of Possible Errors
  50
6 Procedures and Tips for Error Diagnosis in the Field

54
7 Creating and Reading out Service Files

74
8 Log

78
9 Drivediag

90
- Introduction
  90
- Activation and Operation
  90
- Troubleshooting with Drivediag
  92
10 Integrated Oscilloscope

94
- Introduction
  94
- Activation and Settings
  95
- Recording and Adjusting the Signals
  100
- Saving and Loading Recordings
  105
- For Error Diagnosis
  106
  - Triggering on Error Marker
    106
  - Circular Interpolation Test
    108
  - Finding Compensation Values
    110
  - Working with Delta Triggers
    112
  - Descriptions in this Manual
    113
11 PLC Diagnosis

114
- Introduction
  114
- Error Messages
  117
- Possible Error Causes
  117
- Diagnosis Tools in the PLC Mode
  118
  - The ABLE Function
    118
  - The LOGIC Diagram
    123
  - The TRACE Function
    126
  - The WATCH LIST Function
    127
  - The I/O-FORCE LIST
    130
- Non-Volatile PLC Markers and Words
  133
- Overviews
  135
- Specifications
  143
  - PLC Inputs
    143
  - Analog Inputs
    143
  - Inputs for Pt 100 Thermistors
    143
  - PLC Outputs
    144
  - Analog Outputs
    145
  - Assignment of the Inputs and Outputs
    145
12 Bus Diagnosis

146
- HSCI Bus
  146
  - Introduction
    146
  - Possible Error Causes
    146
  - Calling and Operating the HSCI Bus Diagnosis
    147
  - Identification of the PLC Operands
    148
  - Read-Back Outputs
    149
  - Master, Slaves and Clients
    151
  - For Error Diagnosis
    152
- Profibus
  161
  - Introduction
    161
  - Possible Error Causes
    161
  - Calling and Operating the PROFIBUS Diagnosis
    162
  - Identification of the PLC Operands
    163
  - Troubleshooting with Drivediag
    163
  - Log Files
    164
13 Data Media and File Management of the Itnc 530 HSCI

166
- Introduction
  166
- Structure of the Data Medium
  167
- Possible Error Causes
  167
- Test of the Data Medium
  168
- Setting the System Time
  172
- Settings in the Program Manager
  173
- File Management in the TNC Partition
  174
- File Management in the PLC Partition
  176
14 Data Backup

180
- Introduction
  180
- Connection Setup
  182
  - Via Ethernet
    182
  - Via RS-232-C/V.24 Serial Interface
    191
  - Via USB
    194
- Reading in and out Individual Files and Directories
  195
- Backup on an External Data Medium
  201
- Extracting Files from the Backup File
  205
- Restoring Data
  206
- Cable Overview
  208
  - Ethernet Interface RJ45 Connection
    208
  - Rs-232-C (V.24)
    209
- Operating Modes of the Data Interfaces
  212
- Drive Symbols
  213
15 Reloading the Currently Used NC Software

214
- Introduction
  214
- Preparations
  214
- Procedure
  215
16 Loading Service Packs

218
- Introduction
  218
- Preparations
  219
- Procedure
  220
17 Checking the Enables on the Itnc 530 HSCI

224
18 Power Supply

242
19 Encoder Interface

276
- Position Encoders
  276
  - Introduction
    276
  - Machine Parameters
    278
  - Error Messages
    279
  - Possible Error Causes
    280
  - Troubleshooting
    280
  - Possibilities with Drivediag
    288
  - Possibilities with the Integrated Oscilloscope
    289
  - Corrective Action
    292
  - Determining the Field Angle on Linear Motors, Torque Motors and Synchronous Spindles
    293
  - Resetting the Machine Datum
    294
  - Restoring the Spindle Orientation
    298
- Speed Encoders
  299
  - Introduction
    299
  - Machine Parameters
    301
  - Error Messages
    302
  - Possible Error Causes
    302
  - Troubleshooting
    303
  - Possibilities with Drivediag
    305
  - Possibilities with the Integrated Oscilloscope
    306
  - Corrective Action
    309
  - Readjusting the Trip Dog for Reference End Position
    310
  - Resetting the Machine Datum
    311
  - Restoring the Spindle Orientation
    311
- Error Codes for Encoders with Endat Interface
  312
- Further Examination of Position and Speed Encoders
  313
- Position Measurement Via Motor Encoder (Indirect Position Measurement)
  316
- Switching over the Position Display for Servicing
  320

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HEIDENHAIN iTNC 530 HSCI Manuals

HEIDENHAIN iTNC 530 HSCI Technical Manual (1967 pages)

Table of Contents

Update Information

1.1 General Information

Update Information no

1.1 Overview

Important Notes

New Software Options

New Machine Parameters

New Functions

1.6 Software Option 144-Motion Adaptive Control (MAC)

DHCP Server

VNC Settings

PLC Functions

Introduction

Brief Description

2.7 Software

Released NC Software

Mounting and Electrical Installation

3.1 General Information

Environmental Conditions

Handling the HDR Hard Disk

Mounting the Solid State Disk (SSD)

2.4 General Information

Overview of Components

Hsci

3.6 Hsci

3.5 Overview of Components

Itnc 530 HSCI Connection Overview

Supply Voltages in the HSCI System

MS 110 / MS 111 Installation Kit for Double-Row Configuration

Uxc 11X (FS): Power Supply and Motor Connection

Uxc 11X (FS): Meaning of the Leds

Power Supply for PLC Outputs

Power Supply for PLB 6Xxx (FS)

Meaning of the LED on PLB 6Xxx

3.15 Power Supply for Control-Is-Ready Signal

Digital PLC Inputs/Outputs

Analog PLC Inputs/Outputs

PROFIBUS Connection

PROFINET Connection

Configuring the PLC Inputs/Outputs with Ioconfig

Buffer Battery

Encoder Connections

Adapters for Encoder Signals

Connecting the Motor Power Modules (Only CC 61Xx)

Analog Nominal Value Output

3.26 Touch Probes

MB 620 Machine Operating Panel

3.28 Data Interfaces

MB 720 (FS) Machine Operating Panel

TE 620 Keyboard Unit

TE 630 Keyboard Unit

TE 635Q (FS) Keyboard Unit

TE 645Q (FS) Keyboard Unit

TE 730, te 720 Keyboard Unit

TE 735 (FS) Keyboard Unit

TE 740 Keyboard Unit

Handwheel Input

CML 110 Capacitor Module

Connecting Cables: Specifications

Dimensions

Te 745

Bf 250

Bf 260

3.46 Itnc 530 HSCI Grounding Diagram with Modular HEIDENHAIN

Itnc 530 HSCI Basic Circuit Diagram

Machine Parameters

4.1 What Is a Machine Parameter?

The Machine Parameter Programming Mode of Operation

Input and Output of Machine Parameters

List of Machine Parameters

Display and Operation

Modules, Markers and Words

5.1 Overview of Modules

Overview of Markers and Words

Configuring the Axes and Spindle

6.1 Control Loops

PLC Axes