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Genie S-150 Manuals
Manuals and User Guides for Genie S-150. We have
1
Genie S-150 manual available for free PDF download: Maintenance Manual
Genie S-150 Maintenance Manual (157 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5.94 MB
Table of Contents
Introduction
3
Introduction
2
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Personal Safety
7
Table of Contents
8
April
12
Performance Specifications
13
Function Speeds - S-100, S-105 and S-100HD
13
April
13
Function Speeds - S-120, S-125 and S-120HD
14
Function Speeds - All Other Models
15
Drive Speeds
19
Torque Specifications
21
Tires and Wheels
21
TRAX Torque Specifications
22
Engine Specifications
23
Engine Operator and Maintenance Manuals
23
Deutz Engine Models
24
Perkins Engine Models
25
Ford Engine Models
26
Kubota Engine Models
27
GM Engine Models
28
Continental Engine Models
28
Cummins Engine Models
29
Hydraulic Specifications
30
Hydraulic Relief Valves
30
Hydraulic and Drive Hub Fluid Capacities
33
Hydraulic Oil Specifications
35
Hydraulic Hose and Fitting Torque Specifications
38
Torque Procedure
39
Maintenance Procedures
41
Introduction
41
About this Section
42
Maintenance Schedule
43
Maintenance Inspection Report
43
Pre-Delivery Preparation Report
44
Scheduled
45
Scheduled Maintenance Inspection Report - Booms
45
Programmed Maintenance Inspection Report - Booms
46
Commissioning Procedures
47
Perform 50 Hour Service
47
Perform Engine Maintenance - 50 Hours
47
Perform 150 Hour Service
48
Quarterly Maintenance Procedures
49
Check for Open Bulletins and Owner Registration
49
Battery Inspection
50
Inspect the Electrical Wiring
52
Inspect the Electrical Contactor - DC / Bi-Energy Models
53
Check the Exhaust System
54
Inspect the Tires, Wheels and Lug Nut Torque
54
Check the Generator Belts and Pulleys, Bi-Energy Models
55
Check the Oscillate Directional Valve Linkage (if Equipped)
56
Visual Inspection of the Hydraulic Oil
57
Inspect the Hydraulic Filters
58
Check and Adjust the Engine RPM
59
Test the Ground Control Override
64
Test the Alarm Package (if Equipped)
64
Test the Emergency Power System
65
Test the Engine Idle Select - Engine Models
66
Test the Fuel Select Operation - Gasoline/Lpg Models
67
Inspect the Calibration Decal - ALC1000 Models
68
Test the Recovery Mode System - ALC-1000 Models
69
Test the Platform Self-Leveling
71
Confirm the Proper Brake Configuration
71
Test the Drive Brakes
72
Test the Drive Speed - Stowed Position
72
Test the Drive Speed - Raised or Extended Position
73
Test the Drive Speed - Raised and Extended, ALC1000 Models
74
Test the Drive Speed - Raised and Extended
74
Test the Turntable Level Sensor
75
Test the Turntable Level Sensor - Z-135/70, ZX135/70, SX-150 and
75
Z-135/70, ZX135/70, SX-150 and SX-180
75
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX135/70
77
Test the Primary Boom Angle Sensor - Z-135/70 and ZX135/70
79
Test the Primary Boom Angle Sensor
79
Test the Primary Boom Angle Sensor - SX-150 and SX-180
82
Test the Primary Boom Angle Sensor
82
Test the Safety Envelope Limit Switches
84
Z-135/70, ZX135/70, SX-150 and SX-180 Models
86
Z-135/70, ZX135/70, SX-150 and
87
Test the Primary Boom Angle Sensor - Z-80/60
88
Test the Primary Boom Angle Sensor
88
Test the Safety Envelope and Circuits - Z-80/60
89
Test the Safety Envelope and Circuits
89
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
91
Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and
91
Test the Safety Envelope and Circuits
93
And S-125
93
Test the Aircraft Protection System (if Equipped)
99
Test the Aircraft Protection System (if Equipped
99
Test the Operator Protection Alarm (if Equipped)
101
Test the Operator Protection Alarm (if Equipped
101
Annual Maintenance Procedures
102
Grease the Turntable Rotation Bearing and Rotate Gear
102
Check the Turntable Rotation Bearing Bolts
103
Inspect for Turntable Bearing Wear
104
Check the Extendable Axle - S-100, S-105, S-120 and S-125
105
Perform Maintenance- Jib Rotate Bearing
106
Test the Bypass/Recovery Key Switch - ALC1000 Models
107
Grease the Platform Overload Mechanism (if Equipped)
110
Test the Platform Overload System - All Models, Except ALC1000 and S-60HC Models
110
Z-30/20N (Rj
110
Test the Platform Overload System - ALC1000 Models
112
Test the Platform Load Sense System - S-60 HC
114
Inspect the Boom Extend/Retract Cables - S-60 and S-80 Models
115
Inspect the Boom Extend/Retract Cables
116
And S-125 Models
116
Inspect the Boom Extend and Retract Cables
118
And SX-180 Models
118
Check the Drive Hub Oil Level and Fastener Torque
119
Programmed Maintenance Procedures
122
S-60, S-65 and Z-62 Models
122
S-40 and S-45 Models
123
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125
125
P0-4 Continental Engine Maintenance - under 1000 Hours
126
P0-5 Cummins Engine Maintenance - under 1000 Hours
127
P0-6 Deutz Engine Maintenance - under 1000 Hours
128
P0-7 Ford Engine Maintenance - under 1000 Hours
129
P0-8 Kubota Engine Maintenance - under 1000 Hours
130
P0-9 Perkins Engine Maintenance - under 1000 Hours
131
P0-10 GM .998L Engine Maintenance - under 1000 Hours
132
P0-11 GM 3.0L Engine Maintenance - under 1000 Hours
133
P1-1 Perform Engine Maintenance - 1000 Hours
134
P1-2 Replace the Drive Hub Oil
135
P2-1 Perform Engine Maintenance - 2000 Hours
138
P2-2 Test or Replace the Hydraulic Oil
140
P2-3 Replace the Hydraulic Filters
141
P2-4 Check the Free-Wheel Configuration
143
P2-5 Check the Boom Wear Pads
145
Z-30/20N (Rj
146
Z-51/30J
147
P2-6 Check the Extendable Axle Wear Pads - S-100, S-105, S-120, S-125, S-100HD and S-120HD
148
P2-7 Check the Turntable Rotation Gear Backlash
148
P2-8 Grease the Steer Axle Wheel Bearings, All 2WD Models (Except S-60 / S-65, Z-60 DC/FE and Z-62)
149
Z-34/22 be
150
P2-9 Grease the Steer Axle Wheel Bearings, 2WD Models - S-60 /
151
P3-1 Perform Engine Maintenance - 3000 Hours
152
P4-1 Perform Engine Maintenance - 4000 Hours
153
P5-1 Perform Engine Maintenance - 5000 Hours
154
P6-1 Perform Engine Maintenance - 6000 Hours
154
P12-1 Perform Engine Maintenance - 12000 Hours
155
P12-2 Replace the Boom Extend/Retract Cables - S-100HD and S-120HD
155
P12-3 Replace the Boom Extend/Retract Cables - S-60 Models, S-80 Models, S-100, S-105, S-120, S-125, SX-150
156
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