INVT GD350-055G-4 Manuals

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INVT GD350-055G-4 Operation Manual

INVT GD350-055G-4 Operation Manual (429 pages)

High-performance multifunction VFD

Brand: INVT | Category: DC Drives | Size: 21 MB

Table of Contents

Table of Contents
3
Safety Precautions
10
What this Chapter Contains
10
Safety Definition
10
Warning Symbols
10
Safety Guidelines
11
Delivery and Installation
11
Commissioning and Running
12
Maintenance and Component Replacement
13
What to Do after Scrapping
13
Quick Startup
14
What this Chapter Contains
14
Unpack Inspection
14
Application Confirmation
14
Environment Confirmation
14
Installation Confirmation
15
Basic Commissioning
15
Safety Standard Related Data
16
Product Overview
17
What this Chapter Contains
17
Basic Principle
17
Product Specifications
19
Product Nameplate
21
Type Designation Key
21
Ratings of a Single Product
22
Parallel Products
24
Ratings of Parallel Products
24
Structure Diagram
25
Installation Guidelines
26
What this Chapter Contains
26
Mechanical Installation
26
Installation Environment
26
Installation Direction
27
Installation Mode
28
Single-Product Installation
28
Multiple-Product Installation
29
Vertical Installation
30
Tilted Installation
31
Standard Wiring of Main Circuit
32
Wiring Diagram of Main Circuit for a Single Product
32
Wiring Diagram of Main Circuit for Parallel Products
33
Main Circuit Terminal Diagram
34
Wiring Procedure of the Main Circuit Terminals
37
Standard Wiring of Control Circuit
38
Wiring Diagram of Basic Control Circuit
38
Wiring Diagram of Control Circuit for Parallel Products
40
Input/Output Signal Connection Diagram
41
Wiring Protection
42
Protect the VFD and Input Power Cable in Short-Circuit
42
Protect the Motor and Motor Cable in Short Circuit
42
Protect Motor and Prevent Thermal Overload
42
Bypass Connection
42
Basic Operation Guidelines
43
What this Chapter Contains
43
Keypad Introduction
43
Keypad Display
46
Displaying Stopped-State Parameters
46
Displaying Running-State Parameters
47
Displaying Fault Information
48
Operating the VFD through the Keypad
48
Entering/Exiting Menus
48
Editing a Parameter List
53
Adding Parameters to the Parameter List Displayed in Stopped/Running State
54
Adding Parameters to the User Defined Parameter List
54
Editing User Defined Parameters
55
Editing Parameters in Parameter Groups
56
Monitoring States
56
Autotuning Motor Parameters
57
Backing up Parameters
57
System Settings
58
Power-On Setup Wizard
58
Basic Operations
59
What this Section Contains
59
Common Commissioning Procedures
60
Vector Control
63
SVPWM Control Mode
68
Torque Control
77
Motor Parameter
82
Start/Stop Control
87
Frequency Setup
92
Analog Input
96
Analog Output
99
Digital Input
104
Digital Output
113
Simple PLC
118
Multi-Step Speed Running
121
PID Control
122
Run at Wobbling Frequency
128
Local Encoder Input
129
Commissioning Procedures for Closed-Loop Control, Position Control and Spindle Positioning
130
Fault Handling
135
Tension Control Solutions
140
Function Parameter List
145
What this Chapter Contains
145
P00--Basic Functions
146
P01--Start/Stop Control
150
P02--Parameters of Motor 1
156
P03--Vector Control of Motor 1
160
P04--V/F Control
167
P05--Input Terminals
175
P06--Output Terminals
184
P07--Hmi
188
P08--Enhanced Functions
195
P09--PID Control
202
P10--Simple PLC and Multi-Step Speed Control
207
P11--Protection Parameters
210
P12--Parameters of Motor 2
218
P13--Control Parameters of Synchronous Motor
221
P14--Serial Communication Function
223
P15--Functions of Communication Expansion Card 1
228
P16--Functions of Communication Expansion Card 2
231
P17--Status Viewing
236
P18--Closed-Loop Control State Check
241
P19--Expansion Card State Check
244
P20--Encoder of Motor 1
246
P21--Position Control
250
P22--Spindle Positioning
256
P23--Vector Control of Motor 2
259
P24--Encoder of Motor 2
261
P25--Expansion I/O Card Input Functions
265
P26--Output Functions of Expansion I/O Card
268
P27--Programmable Expansion Card Functions
271
P28--Master/Slave Control Functions
274
P90--Tension Control in Speed Mode
277
P91--Tension Control in Torque Mode
281
P92--Customized Tension Control Functions
284
P93--Tension Control Status Viewing
286
Troubleshooting
289
What this Chapter Contains
289
Indications of Alarms and Faults
289
Fault Reset
289
Fault History
289
VFD Faults and Solutions
289
Details of Faults and Solutions
289
Other State
298
Analysis on Common Faults
298
Motor Fails to Work
298
Motor Vibrates
299
Overvoltage
300
Undervoltage
300
Unusual Heating of Motor
301
VFD Overheating
302
Motor Stalls During ACC
303
Overcurrent
304
Countermeasures on Common Interference
305
Interference on Meter Switches and Sensors
305
Interference on Communication
306
Failure to Stop and Indicator Shimmering Due to Motor Cable Coupling
307
Leakage Current and Interference on RCD
307
Live Device Chassis
308
Maintenance and Hardware Fault Diagnosis
309
What this Chapter Contains
309
Periodical Inspection
309
Cooling Fan
311
Capacitor
312
Capacitor Reforming
312
Electrolytic Capacitor Replacement
313
Power Cable
313
Communication
315
What this Chapter Contains
315
Modbus Protocol Introduction
315
Application of Modbus
315
Rs485
315
RTU Mode
318
RTU Command Code and Communication Data
321
Command Code 03H, Reading N Words (Continuously up to 16 Words)
321
Command Code 06H, Writing a Word
323
Command Code 08H, Diagnosis
323
Command Code 10H, Continuous Writing
324
Data Address Definition
325
Fieldbus Scale
329
Error Message Response
330
Read/Write Operation Example
332
Common Communication Faults
337
Appendix A Expansion Cards
338
Model Definition
338
Dimensions and Installation
346
Wiring
348
IO Expansion Cards
349
IO Expansion Card 1 (EC-IO501-00)
349
IO Expansion Card 2 (EC-IO502-00)
351
Programmable Expansion Card (EC-PC502-00)
353
Communication Cards
356
Bluetooth Communication Card (EC-TX501) and WIFI Communication Card (EC-TX502)
356
PROFIBUS-DP Communication Card (EC-TX503)
358
Ethernet Communication Card (EC-TX504)
359
Canopen Communication Card (EC-TX505) and CAN Master/Slave Control
360
Communication Card (EC-TX511)
360
PROFINET Communication Card (EC-TX509)
361
Ethernet/Ip Communication Card (EC-TX510) and Modbus TCP Communication Card (EC-TX515)
363
PG Cards
365
Sin/Cos PG Card (EC
365
UVW Incremental PG Card (EC
368
Resolver PG Card (EC
370
Multifunction Incremental PG Card (EC
372
Incremental PG Card (EC
376
Simplified Incremental PG Card (EC
379
Simplified Incremental PG Card (EC
380
GPRS Card (EC-IC501-2)
384
Appendix B Technical Data
385
What this Chapter Contains
385
Derated Application
385
Capacity
385
Derating
385
Grid Specifications
386
Motor Connection Data
386
EMC Compatibility and Motor Cable Length
386
Application Standards
387
CE Marking
387
EMC Compliance Declaration
387
EMC Regulations
387
VFD Category C2
388
VFD Category C3
388
Appendix C Dimension Drawings
389
What this Chapter Contains
389
Keypad Structure
389
Structure Diagram
389
Keypad Installation Bracket
389
VFD Structure
390
Dimensions of AC 3PH 380V (-15%)-440V (+10%)
390
Wall Mounting Dimensions
390
Flange Mounting Dimensions
392
Floor Mounting Dimensions
394
Dimensions of AC 3PH 520V (-15%)-690V (+10%)
395
Wall Mounting Dimensions
395
Flange Installation Dimensions
396
Floor Mounting Dimensions
397
Dimensions for Parallel Vfds
398
Dimensions with the Recommended Mounting Method
398
Dimensions with the Close Mounting Method
400
Appendix D Optional Peripheral Accessories
402
What this Chapter Contains
402
Wiring of Peripheral Accessories
402
Power Supply
404
Cables
404
Power Cables
404
Control Cables
405
Recommended Cable Sizes
405
Cable Sizes for Parallel Vfds
407
Cable Configuration for Parallel Vfds
409
Cable Arrangement
409
Insulation Inspection
410
Breaker and Electromagnetic Contactor
410
Reactors
412
For a Single VFD
413
For Parallel Vfds
415
Filters
416
Filter Model Description
417
Filter Model Selection
417
Braking System
419
Braking Component Selection
419
Braking Resistor Cable Selection
423
Braking Resistor Installation
423
Appendix E STO Function Description
424
STO Function Logic Table
424
STO Channel Delay Description
424
STO Function Installation Checklist
425
Appendix F Energy Efficiency Data
426
Appendix G Further Information
428
Product and Service Queries
428
Feedback on INVT VFD Manuals
428
Documents on the Internet
428

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INVT GD350-055G-4 Operation Manual

INVT GD350-055G-4 Operation Manual (342 pages)

High-performance Multi-function Inverter

Brand: INVT | Category: Inverter | Size: 37 MB

Table of Contents

Table of Contents
3
Safety Definition
6
Warning Symbols
6
Chapter 1 Safety Precautions

6
Chapter 2 Quick Startup

10
- What this Chapter Contains
  10
- Installation Confirmation
  11
- Basic Commissioning
  11
- Basic Principle
  13
Chapter 3 Product Overview

13
- What this Chapter Contains
  13
  - V (132Kw and above ) Main Circuit Diagram
    14
  - V Main Circuit Diagram
    14
- Product Specification
  15
- Product Nameplate
  17
- Type Designation Key
  17
- Rated Value
  18
  - AC 3PH 380V(-15%)–440V(+10%) Rated Value
    18
  - AC 3PH 520V (-15%)–690V (+10%) Rated Value
    19
- Structure Diagram
  20
- Mechanical Installation
  21
- Installation Environment
  21
Chapter 4 Installation Guide

21
Chapter 5 Basic Operation Instructions

38
- What this Chapter Contains
  38
- Main Interface of LCD
  41
- Keypad Display
  42
- Keypad Operation
  43
  - Enter/Exit Menu
    43
  - Enter/Exit Menu Diagram 2
    44
  - List Edit
    48
  - List Edit Diagram
    48
  - Add Parameter Diagram
    49
  - Parameter Selection Edit Interface
    50
  - Parameter Setup Edit Interface
    50
  - State Monitoring Interface
    51
  - Motor Parameter Autotuning
    51
  - Parameter Autotuning Operation Diagram
    51
  - Parameter Backup
    52
  - System Setup
    52
  - Parameter Autotuning Finished
    52
  - Parameter Backup Operation Diagram
    52
- Basic Operation Instruction
  53
  - Torque Boost
    62
  - Energy-Saving Run
    63
  - Oscillation Control
    63
  - Logic Diagram for Restart after Power-Cut
    80
  - Logic Diagram for Restart after Automatic Fault Reset
    80
  - Related Parameter List
    80
  - Analog Input
    87
  - Instructions for Output
    90
  - Digital Input
    93
  - Digital Output
    100
  - Simple PLC
    103
  - General Procedures for PID Parameter Setup
    109
  - Determining Proportional Gain P
    109
  - Determine Integral Time Ti
    109
  - How to Fine-Tune PID
    109
  - Run at Wobbling Frequency
    112
  - Determine Z Pulse Direction
    115
  - Closed-Loop Vector Pilot-Run
    115
  - Flux-Weakening Control
    115
  - Commissioning Procedures for Pulse String Control
    116
  - Commissioning Procedures for Spindle Positioning
    117
  - Spindle Zeroing Operation
    117
  - Spindle Division Operation
    117
  - Priority Level of Speed Control, Position Control and Zeroing
    118
  - Hold Positioning
    118
  - Positioning Command Selection
    118
  - Spindle Reference Point Selection
    118
  - Single Positioning Operation
    119
  - Cyclic Positioning Operation
    119
  - Commissioning Procedures for Positioning of Photoelectric Switch
    119
  - Cyclic Positioning
    120
  - Fault Handling
    120
- Function Parameter List
  124
Chapter 6 Function Parameter List

124
- What this Chapter Contains
  124
- Indications of Alarms and Faults
  224
- Fault Reset
  224
- Fault History
  224
Chapter 7 Troubleshooting

224
- What this Chapter Contains
  224
- Inverter Faults and Solutions
  224
- Analysis on Common Faults
  232
  - Motor Fails to Work
    232
  - Motor Vibrates
    233
  - Overvoltage
    234
  - Undervoltage
    234
  - Unusual Heating of Motor
    235
  - Inverter Overheating
    236
  - Motor Stalls During ACC
    237
  - Overcurrent
    238
- Countermeasures on Common Interference
  239
  - Interference Phenomenon
    239
  - Interference on Communication
    240
  - Failure to Stop and Indicator Shimmering Due to Motor Cable Coupling
    241
  - Failure to Stop
    241
  - Indicator Shimmering
    241
  - Leakage Current and Interference on RCD
    241
  - Solution to RCD Misoperation
    242
  - Live Device Chassis
    242
- Periodical Inspection
  243
Chapter 8 Maintenance and Hardware Fault Diagnosis

243
- What this Chapter Contains
  243
- Cooling Fan
  246
  - Cooling Fan Replacement
    246
  - Fan Maintenance for Inverters of 7.5 Kw or Higher
    246
- Capacitor
  247
- Capacitor Reforming
  247
- Power Cable
  248
  - Electrolytic Capacitor Replacement
    248
  - Charging Circuit Example of Driving Devices of 380 V
    248
- Application of Modbus
  249
- Rs485
  249
Chapter 9 Communication Protocol

249
- What this Chapter Contains
  249
- Modbus Protocol Introduction
  249
  - Application to One Inverter
    250
  - Application to Multiple Inverters
    250
  - Wiring of RS485 Applied to One Inverter
    250
  - On-Site Chrysanthemum Connection Diagram
    251
  - Simplified Chrysanthemum Connection Diagram
    251
  - Practical Application Diagram of Chrysanthemum Connection
    251
  - Star Connection
    251
  - RTU Mode
    252
  - RTU Communication Frame Structure
    252
  - Error Detection Domain
    252
  - RTU Data Frame Format
    252
  - RTU Communication Frame Error Check Modes
    253
  - Bit Check on Individual Bytes (Odd/Even Check)
    253
  - Definition of Even Check
    253
  - Definition of Odd Check
    253
  - CRC Check Mode
    254
- RTU Command Code and Communication Data
  255
  - RTU Master Command (Transmitted by the Master to the Inverter)
    255
  - RTU Slave Response (Transmitted by the Inverter to the Master)
    256
  - Command Code: 06H, Writing a Word
    257
  - Command Code: 08H, Diagnosis
    257
  - RTU Master Command
    258
  - RTU Slave Response
    258
  - Data Address Definition
    259
  - Function Code Address Representation Rules
    259
  - Description of Other Function Code Addresses
    260
  - Fieldbus Scale
    264
  - Error Message Response
    264
  - Read/Write Operation Example
    266
  - Read Command 03H Examples
    266
  - Write Command 06H Examples
    267
  - Continuously Write Command 10H Examples
    268
  - Modbus Communication Commissioning Example
    270
- Common Communication Faults
  272
- Model Definition
  273
Appendix A Extension Cards

273
Appendix B Technical Data

300
- What this Chapter Contains
  300
- Derating Due to Carrier Frequency
  301
- Grid Specifications
  301
- Motor Connection Data
  301
- EMC Compatibility and Motor Cable Length
  302
- Application Standards
  302
- EMC Regulations
  302
  - Application Environment Categories
    303
  - Inverter Categories
    303
  - Inverter Category of C2
    303
  - Inverter Category of C3
    303
- Keypad Structure
  305
  - Keypad Installation Bracket
    305
  - Keypad Adapter Bracket
    305
Appendix C Dimension Drawings

305
Appendix D Optional Peripheral Accessories

316
- What this Chapter Contains
  316
- Power Supply
  318
- Cables
  318
  - Power Cables
    318
  - Control Cables
    319
  - Cross-Section of the Cable
    319
  - Power Cable Arrangement
    319
  - Ac 3Ph 380V (-15%)–440V (+10%)
    320
  - Ac 3Ph 520V (-15%)–690V (+10%)
    321
- Breaker and Electromagnetic Contactor
  323
- Reactors
  325
  - Reactors for AC 3PH 380V (-15%)–440V (+10%)
    326
  - Reactors for AC 3PH 520V (-15%)–690V (+10%)
    327
- Filters
  328
- Brake System
  332
- STO Function Logic Table
  337
Appendix E STO Function Description

337
- STO Channel Delay Description
  338
- STO Function Installation Checklist
  339
- Product and Service Queries
  340
- Feedback on INVT Inverter Manuals
  340
Appendix F Further Information

340
- Documents on the Internet
  340

INVT GD350-055G-4 Operation Manual

INVT GD350-055G-4 Operation Manual (367 pages)

High-performance Multifunction VFD

Brand: INVT | Category: DC Drives | Size: 18 MB

Table of Contents

Table of Contents
3
1 Safety Precautions

10
- What this Chapter Contains
  10
- Safety Definition
  10
- Warning Symbols
  10
- Safety Guidelines
  11
2 Quick Startup

14
- What this Chapter Contains
  14
- Unpack Inspection
  14
- Application Confirmation
  14
- Environment Confirmation
  14
- Installation Confirmation
  15
- Basic Commissioning
  15
3 Product Overview

16
- What this Chapter Contains
  16
- Basic Principle
  16
- Product Specification
  18
- Product Nameplate
  20
- Type Designation Key
  20
- Rated Value
  21
  - AC 3PH 380V(-15%)-440V(+10%) Rated Value
    21
  - AC 3PH 520V (-15%)-690V (+10%) Rated Value
    22
- Structure Diagram
  22
4 Installation Guide

24
5 Basic Operation Instructions

41
- What this Chapter Contains
  41
- Keypad Introduction
  41
- Keypad Display
  44
- Keypad Operation
  46
- Basic Operation Instruction
  58
  - What this Section Contains
    58
  - Common Commissioning Procedures
    58
  - Vector Control
    62
  - SVPWM Control Mode
    67
  - Torque Control
    76
  - Motor Parameter
    80
  - Start/Stop Control
    86
  - Frequency Setup
    91
  - Analog Input
    95
  - Analog Output
    97
  - Digital Input
    102
  - Digital Output
    109
  - Simple PLC
    114
  - Multi-Step Speed Running
    116
  - PID Control
    118
  - Run at Wobbling Frequency
    124
  - Local Encoder Input
    125
  - Commissioning Procedures for Closed-Loop Control, Position Control and Spindle Positioning
    126
  - Fault Handling
    131
6 Function Parameter List

136
- What this Chapter Contains
  136
  - P00--Basic Functions
    137
  - P01--Start/Stop Control
    141
  - P02--Parameters of Motor 1
    147
  - P03--Vector Control of Motor 1
    150
  - P04--V/F Control
    157
  - P05--Input Terminals
    165
  - P06--Output Terminals
    174
  - P07--Hmi
    178
  - P08--Enhanced Functions
    184
  - P09--PID Control
    191
  - P10--Simple PLC and Multi-Step Speed Control
    196
  - P11--Protection Parameters
    199
  - P12--Parameters of Motor 2
    205
  - P13--Control Parameters of Synchronous Motor
    208
  - P14--Serial Communication Function
    210
  - P15--Functions of Communication Extension Card 1
    212
  - P16--Functions of Communication Extension Card 2
    212
  - P17--State-Check Functions
    213
  - P18--Closed-Loop Control State Check
    217
  - P19--Extension Card State Check
    220
  - P20--Encoder of Motor 1
    221
  - P21--Position Control
    225
  - P22--Spindle Positioning
    230
  - P23--Vector Control of Motor 2
    233
  - P24--Encoder of Motor 2
    235
  - P25--Extension I/O Card Input Functions
    239
  - P26--Output Functions of Extension I/O Card
    242
  - P28--Master/Slave Control Functions
    245
  - P90--Customized Function Group 1
    246
  - P91--Customized Function Group 2
    246
  - P92 --Customized Function Group 3
    246
  - P93--Customized Function Group 4
    246
7 Troubleshooting

247
- What this Chapter Contains
  247
- Indications of Alarms and Faults
  247
- Fault Reset
  247
- Fault History
  247
- VFD Faults and Solutions
  247
  - Details of Faults and Solutions
    247
  - Other State
    255
- Analysis on Common Faults
  256
  - Motor Fails to Work
    256
  - Motor Vibrates
    257
  - Overvoltage
    258
  - Undervoltage
    258
  - Unusual Heating of Motor
    259
  - VFD Overheating
    260
  - Motor Stalls During ACC
    261
  - Overcurrent
    262
- Countermeasures on Common Interference
  263
8 Maintenance and Hardware Fault Diagnosis

267
- What this Chapter Contains
  267
- Periodical Inspection
  267
- Cooling Fan
  269
- Capacitor
  270
  - Capacitor Reforming
    270
  - Electrolytic Capacitor Replacement
    271
- Power Cable
  272
9 Communication

273
- What this Chapter Contains
  273
- Modbus Protocol Introduction
  273
- Application of Modbus
  273
  - Rs485
    273
  - RTU Mode
    276
- RTU Command Code and Communication Data
  279
  - Command Code 03H, Reading N Words (Continuously up to 16 Words)
    279
  - Command Code 06H, Writing a Word
    281
  - Command Code 08H, Diagnosis
    281
  - Command Code 10H, Continuous Writing
    282
  - Data Address Definition
    283
  - Fieldbus Scale
    287
  - Error Message Response
    288
  - Read/Write Operation Example
    290
- Common Communication Faults
  295
Appendix A Extension Cards

296
- Model Definition
  296
- Dimensions and Installation
  302
- Wiring
  305
- IO Extension Card--EC-IO501-00
  305
- Programmable Extension Card EC-PC501-00
  307
- Communication Cards
  310
- PG Extension Cards
  318
  - Sin/Cos PG Card--EC
    318
  - UVW Incremental PG Card--EC
    320
  - Resolver PG Card--EC
    323
  - Multi-Function Incremental PG Card--EC
    325
  - Multi-Function Incremental PG Card--EC
    328
  - Simplified Incremental PG Card--EC
    331
Appendix B Technical Data

332
- What this Chapter Contains
  332
- Derated Application
  332
  - Capacity
    332
  - Derating
    332
- Grid Specifications
  333
- Motor Connection Data
  333
  - EMC Compatibility and Motor Cable Length
    333
- Application Standards
  334
  - CE Marking
    334
  - EMC Compliance Declaration
    334
- EMC Regulations
  334
  - VFD Category of C2
    335
  - VFD Category of C3
    335
Appendix C Dimension Drawings

336
- What this Chapter Contains
  336
- Keypad Structure
  336
  - Structure Diagram
    336
  - Keypad Installation Bracket
    336
- VFD Structure
  337
- Dimensions of AC 3PH 380V (-15%)-440V (+10%)
  337
  - Wall-Mounting Dimensions
    337
  - Flange Installation Dimensions
    340
  - Floor Installation Dimensions
    341
- Dimensions of AC 3PH 520V (-15%)-690V (+10%)
  342
  - Wall-Mounting Dimensions
    342
  - Flange Installation Dimensions
    344
  - Floor Installation Dimensions
    345
Appendix D Optional Peripheral Accessories

346
- What this Chapter Contains
  346
- Wiring of Peripheral Accessories
  346
- Power Supply
  348
- Cables
  348
  - Power Cables
    348
  - Control Cables
    349
  - Recommended Cable Sizes
    349
  - Cable Arrangement
    351
  - Insulation Inspection
    351
- Breaker and Electromagnetic Contactor
  352
- Reactors
  353
- Filters
  356
  - Filter Model Description
    357
  - Filter Model Selection
    357
- Braking System
  359
  - Braking Component Selection
    359
  - Braking Resistor Cable Selection
    363
  - Braking Resistor Installation
    363
Appendix E STO Function Description

364
- STO Function Logic Table
  364
- STO Channel Delay Description
  364
- STO Function Installation Checklist
  365
Appendix F Further Information

366

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