Maintenance Schedule - ABB IRB 2400/L Product Manual

3.2.2 Maintenance schedule

General
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immediately!
The inspection intervals do not specify the life of each component.
Activities and intervals, standard equipment
The table below specifies the required maintenance activities and intervals and
also refers to the section where performing the activity is detailed.
Maintenance activity
Oil change in gearboxes,
axes 1,2, 3 and 4.
Oil change in wrist unit
Replacement of battery
pack, SMB unit
Replacement of battery
pack, SMB unit
Inspection of all signal
cabling in lower and up-
per arm
Replacement of mechan-
ical stop axis 1
i
ii
iii The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
iv The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
Product manual - IRB 2400
3HAC022031-001 Revision: P
Interval
40000 h
After first 4000
h, then every
60 month
12000 h
Battery low
alert
36 months or
battery low
alert
36 months
60 months
Change the oil for the first time after 4000 hours, then after every 60 months.
Changing interval if the robot is working in an environment temperature over 40ºC.
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
© Copyright 2004-2018 ABB. All rights reserved.
Note
Lubricated for life.
Maintenance free units.
i
ii
Battery pack, measure-
iii
ment system with 2-
pole battery contact,
e.g. DSQC633A
Battery pack, measure-
ment system of type
iv
RMU101 or RMU102 (3-
pole battery contact)
Replace if damaged.
Replace if bent.
3 Maintenance
3.2.2 Maintenance schedule
Detailed in section:
Oil change, gearbox
axes 5-6 (wrist unit) on
page 93.
Replacement of SMB
battery on page 97.
Replacement of SMB
battery on page 97.
Fitting, mechanical stop
axis 1 on page 73.
87